battery NISSAN PATHFINDER HYBRID 2014 R52 / 4.G Dismantling Guide

6-2 Lithium-ion (Li-ion) Battery Pack Removal
6-2.1 Exploded Views
Li-ion Battery Exploded View1. Battery inlet duct 2. DC/DC converter 3. Li-ion battery
4. Battery outlet duct B 5. Battery outlet duct 6. Service plug
7. DC/DC converter outlet duct 8. DC/DC converter bracket 9. Battery inlet duct B
10. DC/DC converter inlet duct
: Vehicle front
4
3
5
6
7
8
2
1
10
9
DG–43

6-2.2 Removal Procedure1. Discharge high voltage battery. Refer to
Discharge Procedures (DG–19).
2. Remove the service plug. Refer to
Alternate Procedure 2 (Remove Service Plug) (DG–27).
3. Release clips that retain the seat back board to the storage box lid.
4. Open the storage box lid.
5. Remove the BOSE subwoofer (2) (if equipped) from the storage box (5) using the following steps.
a. Remove spare tire clamp (1) from bracket (4) .
b. Lift subwoofer (2) to disconnect harness (3) then remove subwoofer (2) from storage box (5) .
6. Remove back door kicking plate by releasing the back door kicking plate clips and pawls using a suitable tool.
: Pawl
: Clip
7. Remove storage box screws and storage box.
8. Release the storage box side finisher clips using a suitable tool, then remove.
9. Remove the third row seat front bolts covers and bolts (2) .
10. Pull the third row seatback release lever (1) and fold down the seatbacks (LH/RH) .
1
2
3
4
5
AAYIA0305ZZ
AAYIA0306ZZ
1
2
AAYIA0307ZZ
DG–45

20. Disconnect harness connector (1) from Li-ion battery.
Immediately protect the terminals of the disconnected
high voltage harness connector socket using insulated
tape so that they are not exposed.
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.21. Remove nut (A) and disconnect DC/DC converter ground (1) .
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
22. Release clip, then disconnect harness connector (1) from DC/DC converter.
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
23. Remove nuts (A) and battery inlet duct B (1) .
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
1
AAYIA0286ZZ
A1
AAYIA0287ZZ
1
AAYIA0288ZZ
1
A
AAYIA0289ZZ
DG–47

24. Release clips (A) and remove DC/DC converter inletduct (1) .
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
25. Remove nuts (A) and DC/DC converter (1) .
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
26. Remove bolts (A) and nuts (B) , then DC/DC converter bracket.
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
27. Release clip (A) and remove nut (C) , then disconnect main harness connector (B) from Li-ion battery.
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
1A
AAYIA0290ZZ
1
A
AAYIA0291ZZ
BA
AAYIA0292ZZ
A
C
B
AAYIA0293ZZ
DG–48

28. Disconnect inverter harness connector (A) from Li-ionbattery.
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
29. Remove gas vent hose (1) from floor panel.
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
30. Remove bolts (A) and Li-ion battery.
Touching high voltage components without wearing
appropriate Personal Protective Equipment (PPE) will
cause electrocution.
6-3 Li-ion Battery Recycling
The high voltage battery is recyclable. For information regarding recycling of the high voltage battery,
contact the nearest NISSAN dealer or NISSAN Consumer Affairs at: United States: 1-800-647-7261 or in
Canada: 1-800-387-0122.
A
AAYIA0294ZZ
1
AAYIA0295ZZ
A
AAYIA0296ZZ
DG–49