steering NISSAN PATROL 2001 Electronic Repair Manual

Edition: July 2001
Release: September 2001 (01)
Publication No.: SM1E-Y61BE0E
Reference No.: 7711345090GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL GR
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
2001 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

Service Notice
+When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
+Apply sealing compound where necessary when installing parts.
+When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust
prevention measures.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The
composition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the
steering wheel), front passenger air bag module (located on the instrument panel on passenger side),
seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of
front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision),
wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and
Air Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified with yellow harness connector.
PRECAUTIONS
BT-2002

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The
composition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the
steering wheel), front passenger air bag module (located on the instrument panel on passenger side),
seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of
front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision),
wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by intentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTIONS AND PREPARATION
EL-2003

Wiring Diagram Codes (Cell Codes)
Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (Page number) of each wiring diagram.
Code Section Wiring Diagram Name
A/C, A HA Auto Air Conditioner
A/C, M HA Manual Air Conditioner
A/CCUT EC Air Conditioner Control
A/T AT A/T
AAC/V EC IACV-AAC Valve
ABS BR Anti-lock Brake System
ACC/SW EC Accelerator Switch (F/C)
APS EC Accelerator Position Sensor
ASCD EL Automatic Speed Control Device
AT/C EC A/T Control
AUDIO EL Audio
BACK/L EL Back-up Lamp
BCDD EC BCDD System
BOOST EC Turbo Charger Boost Sensor
BRK/SW EC Brake Switch Signal
CD/CHG EL CD Auto Changer
CHARGE EL Charging System
CHIME EL Warning Chime
CHOKE EC Automatic Choke
CIGAR EL Cigarette Lighter
CMPS EC Camshaft Position Sensor
COMPAS EL Compass and Thermometer
COOL/B HA Cool Box
COOL/F EC Cooling Fan Control
CORNER EL Cornering Lamp
D/LOCK EL Power Door Lock
DEICER EL Wiper Deicer
DEF EL Rear Window Defogger
DIFF/L PD Differential Lock Control System
DTRL ELHeadlamp Ð With Daytime Light
System
ECMRLY EC ECM Relay
ECTS EC Engine Coolant Temperature Sensor
EGVC/V EC EGR Volume Control Valve
EPS STElectric Controlled Power Steering
system
F/FOG EL Front Fog Lamp
F/PUMP EC Fuel Pump
FCUT EC Fuel Cut SystemCode Section Wiring Diagram Name
FICD EC IACV-FICD Solenoid Valve
FPCM EC Fuel Pump Control Module
GLOW EC Quick Glow System
H/AIM EL Headlamp Aiming Control System
H/LAMP EL Headlamp
HEATUP EC Heat up Switch
HLC EL Headlamp Cleaner
HORN EL Horn
IGN EC Ignition System
IGNSYS EC Ignition Signal
ILL EL Illumination
INJECT EC Injector
INJPMP ECElectronic Control Fuel Injection
Pump
INT/V ECIntake Air Control Valve Control
Solenoid Valve
IVC ECIntake Valve Timing Control Solenoid
Valve
KS EC Knock Sensor
LOAD EC Load Signal
MAFS EC Mass Air Flow Sensor
MAIN ECMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.,
Oil and Fuel Gauges
MIL/DL EC Mil and Data Link Connectors
MIRROR EL Door Mirror
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-Theft System
P/ANT EL Power Antenna
PGC/V ECEVAP Canister Purge Volume Con-
trol Solenoid Valve
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
PST/SW EC Power Steering Oil Pressure Switch
R/COOL HA Rear Cooler System
R/FOG EL Rear Fog Lamp
R/HEAT HA Rear Heater System
REMOTE EL Audio (Remote Control Switch)
ROOM/L EL Interior Room Lamp
WIRING DIAGRAM CODES (CELL CODES)
EL-2132

Model Variation
Destina-
tionSteering
positionEngineModel Hardtop Station Wagon
Rear seat arrangement2nd seat 2nd center split bench seat
Forward facingSide facing or
Seatless3rd seat
Seatless Forward facing Side facing
Front differential H233B
Rear differential
H233B/H260
Transmis-
sionTransfer Grade
EuropeRHD
ZD30DDTiFS5R50B
TX12ASKWSSREFY61UEA Ð Ð TWSSREFY61UEA Ð
RE4R03A Ð Ð Ð TWSSREAY61UEA Ð
FS5R50B
SEKWSSRFFY61UEA Ð Ð TWSSRFFY61UEA Ð
RE4R03A KWSSRFAY61UEA Ð Ð TWSSRFAY61UEA Ð
FS5R50B
SEÐ Ð Ð TWSSRHFY61UEA Ð
RE4R03A Ð Ð Ð TWSSRHAY61UEA Ð
LHDFS5R50B
SKWSSLEFY61UGA KWSSLEFY61USP TWSSLEFY61USP TWSSLEFY61UGA Ð
RE4R03A Ð Ð Ð TWSSLEAY61UGA Ð
FS5R50B
SEKWSSLFFY61UGA Ð TWSSLFFY61USP TWSSLFFY61UGA Ð
Ð Ð Ð TWSSLFFY61USA Ð
RE4R03AKWSSLFAY61UGA Ð Ð TWSSLFAY61UGA Ð
Ð Ð Ð TWSSLFAY61USA Ð
FS5R50B
SEÐ Ð Ð TWSSLHFY61UGA Ð
Ð Ð Ð TWSSLHFY61USA Ð
RE4R03AÐ Ð Ð TWSSLHAY61UGA Ð
Ð Ð Ð TWSSLHAY61USA Ð
Prefix and suffix designations
TGNSLAFY61 EKA
A: 3rd seat forward facing
Q: 3rd seat side facing
P: 3rd seat/Rear seat seatless
K: Middle East
E: RHD for Europe
G: Central/South Europe
S: North Europe
E: Multiport fuel injection system engine
N: Diesel engine
U: Turbocharger engine
F: 5-speed floor shift manual transmission
A: 4-speed floor shift automatic transmission
A: S E: GL (SGL), S F: SAFARI, SE
H: S-SAFARI, SE
L: LH drive R: RH drive
S: Long wheelbase (4WD)
GN: TB45E engine VT: TD42 engine
WS: ZD30DDTi engine
GP: TB48DE engine
T: Station Wagon
K: Hardtop
IDENTIFICATION INFORMATION
GI-2002

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The
composition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the
steering wheel), front passenger air bag module (located on the instrument panel on passenger side),
seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of
front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision),
wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and
Air Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS AND PREPARATION
HA-2002

Fluids and Lubricants
Capacity (Approximate)
Recommended Fluids/Lubricants
LiterImp mea-
sure
Engine oil (Refill)
Diesel engine: API CF4 or ACEA
B3-96.98 or ACEA B3/E3-
96.98*4 With oil filter ZD30DDTi 8.2 7-1/4 qt
Without oil filter ZD30DDTi 7.7 6-3/4 qt
Cooling system (with reservoir tank)
+Genuine Nissan Anti-freeze Coolant
(L2N) or equivalent*5 With front heater
ZD30DDTiRHD 13.0 11-1/2 qt
LHD 13.2 11-5/8 qt
Without front
heaterZD30DDTi 12.0 10-5/8 qt
With rear heater
ZD30DDTiRHD 14.1 12-3/8 qt
LHD 14.3 12-5/8 qt
Manual transmission oil
FS5R50B 3.5 6-1/8 qt API GL-4, Viscosity SAE 75W-90 only
Differential carrier gear oil (without limited slip differential)
Without diff. lock 2.4 4-1/4 qt
API GL-5*1
With diff. lock 3.0 5-1/4 qt
Transfer fluid
Genuine Nissan ATF or equivalent*3 or
API GL-4*1
TX12A 1.9 1-5/8 qt
Automatic transmission fluid
RE4R03A 11.8 10-3/8 qt Genuine Nissan ATF or equivalent*3
Power steering fluid Refill to the proper oil level
according to the instructions
in the ªDo-it-yourself opera-
tionsº section of the owner's
manual.Type DEXRON
TMIII or equivalent
Brake and clutch fluid
DOT3orDOT4*6
Multi-purpose grease Ð Ð NLGI No. 2 (Lithium soap base)
Propeller shaft greaseNLGI No. 2 (Molybdenum disulphide
lithium soap base)
Air conditioning system refrigerant Ð Ð HFC-134a (R-134a)
Air conditioning system lubricants
ÐÐNissan A/C System Oil Type S or
exact equivalent
*1: For further details, see ªSAE viscosity numberº.
*2: For more information regarding suitable fluids, contact a Nissan dealer for correct brands of DEXRON
TMIII/MERCONTMAutomatic Transmission Fluid.
*3: Never use API CG-4.
*4: Use Genuine Nissan Anti-freeze Coolant (L2N) or equivalent in its quality, in order to avoid possible aluminum corrosion within the engine cooling
system caused by the use of non-genuine engine coolant.
Note that any repairs for the incidents within the engine cooling system while using non-genuine engine coolant may not be covered by
the warranty even if such incidents occurred during the warranty period.
*5: Never mix DOT 3 & DOT 4.
RECOMMENDED FLUIDS AND LUBRICANTS
MA-2002

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. The SRS composition which is available to NISSAN MODEL Y61 is as follows (The com-
position varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the
steering wheel), front passenger air bag module (located on the instrument panel on passenger side),
seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of
front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision),
wiring harness, warning lamp (one of components of air bags for a frontal collision).
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTION
RS-2002

Precautions for SRS ªAIR BAGº and ªSEAT
BELT PRE-TENSIONERº Service
+Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
+Before servicing the SRS, turn ignition switch ªOFFº, disconnect both battery cables and wait at least 3
minutes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
+Diagnosis sensor unit must always be installed with their arrow marks ª
Sº pointing towards the front of
the vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before
installation and replace as required.
+The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt
to turn steering wheel or column after removal of steering gear.
+Handle air bag module carefully. Always place driver and passenger air bag modules with the pad side
facing upward and front side air bag modules (built-in type) with the stud bolt side facing down.
+Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
+After air bag inflates, the front instrument panel assembly should be replaced if damaged.
Special Service Tools
Tool number
Tool nameDescription
KV99106400
Deployment tool
NT357
Disposing of air bag module
KV99105300
Air bag module bracket
NT354
Anchoring air bag module
HT61961000 and
HT62152000 combined
*Special torx bit
NT361
Use for special bolts
[TAMPER RESISTANT TORX (Size T50)]
a: 3.5 (0.138) dia.
b: 8.5 - 8.6 (0.335 - 0.339) dia.
c: approx. 10 (0.39) sq.
Unit: mm (in)
KV99108300
Deployment tool adapters for
built-in type side air bag and
passenger air bag modules
NT780
KV99109800
Deployment tool adapters for
seat belt pre-tensioner
NT846
*: Special tool or commercial equivalent
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-2003

Removal Ð Driver Air Bag Module and Spiral
Cable
CAUTION:
+Before servicing SRS, turn the ignition switch OFF, dis-
connect both battery cables and wait at least 3 minutes.
+Always work from the side of air bag module.
1. Remove lower lid from steering wheel, and disconnect air
bag module connector.
2. Remove side lid, ASCD steering switch and audio steering
switch. Using the TAMPER RESISTANT TORX (Size T30),
remove left and right special bolts. Air bag module can then
be removed.
CAUTION:
+Always place air bag module with pad side facing
upward.
+Do not attempt to disassemble air bag module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
+Do not insert any foreign objects (screwdriver, etc.) into
air bag module connector.
SRS904
SBF811E
SRS908
SRS161
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-2006