change time NISSAN PICK-UP 1999 Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 1999, Model line: PICK-UP, Model: NISSAN PICK-UP 1999Pages: 666, PDF Size: 16.21 MB
Page 2 of 666
FOREWORD
This manual contains maintenance and repair procedures for NISSAN
PICKUP, model D22 series.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in speci-
®cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the
technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a man-
ner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician and the
tools and parts available. Accordingly, anyone using service procedures,
tools or parts which are not speci®cally recommended by NISSAN must
®rst completely satisfy himself that neither his safety nor the vehicle's
safety will be jeopardized by the service method selected.
NISSAN EUROPE S.A.S.
Service Engineering Section
Paris, France
Page 46 of 666
ENGINECONTROLSYSTEM
SECTION
EC
MODIFICATION NOTICE:
Gasoline engine
Diesel engine
lWiring diagrams have been changed.
CONTENTS
PRECAUTIONS AND PREPARATION ............... 2003
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 2003
KA24E
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM............................................................... 2004
Circuit Diagram ................................................ 2004
TROUBLE DIAGNOSIS FOR POWER
SUPPLY ............................................................... 2005
Main Power Supply and Ground Circuit .......... 2005
TROUBLE DIAGNOSIS FOR ``CAMSHAFT
POSI SEN'' (DTC 11) ........................................... 2007
Camshaft Position Sensor (CMPS) ................. 2007
TROUBLE DIAGNOSIS FOR ``MASS AIR FLOW
SEN'' (DTC 12) .................................................... 2008
Mass Air Flow Sensor (MAFS) ........................ 2008
TROUBLE DIAGNOSIS FOR
NON-DETECTABLE ITEMS ................................ 2009
Vehicle Speed Sensor (VSS) .......................... 2009
Heated Oxygen Sensor (HO2S)
- LHD Models - ................................................ 2010
Idle Air Control Valve (IACV) - Auxiliary Air
Control (AAC) Valve ........................................ 2011 Park/Neutral Position Switch ........................... 2012
EVAP Canister Purge Control Solenoid
Valve ................................................................ 2013
Start Signal ...................................................... 2014
Fuel Pump........................................................ 2015
Power Steering Oil Pressure Switch ............... 2016
Swirl Control Valve Control Solenoid Valve .... 2017
IACV-FICD Solenoid Valve .............................. 2018
MIL & Data Link Connectors ........................... 2019
TD
QUICK-GLOW SYSTEM ...................................... 2020
Circuit Diagram ................................................ 2020
Wiring Diagram ................................................ 2021
EGR SYSTEM ...................................................... 2027
Wiring Diagram ................................................ 2027
SOLENOID TIMER .............................................. 2031
Wiring Diagram ................................................ 2031
FUEL HEATER SYSTEM .................................... 2033
Wiring Diagram ................................................ 2033
FAST IDLE CONTROL CIRCUIT ........................ 2034
Wiring Diagram ................................................ 2034
EC
Page 80 of 666
ELECTRICALSYSTEM
SECTION
EL
MODIFICATION NOTICE:
Wiring diagrams have been changed.
CONTENTS
PRECAUTIONS ................................................... 2003
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 2003
POWER SUPPLY ROUTING ............................... 2004
Schematic ........................................................ 2004
Wiring Diagram - POWER -............................. 2005
STARTING SYSTEM ........................................... 2012
Wiring Diagram - START -/M/T Models .......... 2012
CHARGING SYSTEM .......................................... 2013
Wiring Diagram - CHARGE -/Gasoline
Engine .............................................................. 2013
Wiring Diagram - CHARGE -/Diesel Engine ... 2014
Construction ..................................................... 2015
Service Data and Specifications (SDS) ........... 2016
COMBINATION SWITCH .................................... 2017
Check ............................................................... 2017
HEADLAMP - Conventional Type - ................... 2018
Wiring Diagram - H/LAMP -/LHD Models ........ 2018
Wiring Diagram - H/LAMP -/RHD Models ....... 2020
HEADLAMP - Daytime Light System - ............. 2022
Wiring Diagram - DTRL - ................................. 2022
HEADLAMP - Dim-dip Lamp System - ............. 2025
Wiring Diagram - DIMDIP -.............................. 2025
HEADLAMP - Headlamp Aiming Control - ....... 2028
Wiring Diagram - H/AIM - ................................ 2028
PARKING, LICENSE AND TAIL LAMPS ........... 2030
Wiring Diagram - TAIL/L -/Except LHD
Models.............................................................. 2030
Wiring Diagram - TAIL/L -/LHD Models........... 2032
STOP LAMP ........................................................ 2034
Wiring Diagram - STOP/L - ............................. 2034
BACK-UP LAMP .................................................. 2035
Wiring Diagram - BACK/L -/M/T Models ......... 2035 REAR FOG LAMP
............................................... 2036
Wiring Diagram - R/FOG -/LHD Models .......... 2036
Wiring Diagram - R/FOG -/RHD Models ......... 2037
TURN SIGNAL AND HAZARD WARNING
LAMPS ................................................................. 2038
Wiring Diagram - TURN -/Type-1 .................... 2038
Wiring Diagram - TURN -/Type-2 .................... 2040
ILLUMINATION .................................................... 2043
Wiring Diagram - ILL -/LHD Models ................ 2043
Wiring Diagram - ILL -/RHD Models................ 2045
INTERIOR ROOM LAMP ..................................... 2047
Wiring Diagram - ROOM/L - ............................ 2047
SPOT LAMP ........................................................ 2048
Wiring Diagram - INT/L - ................................. 2048
METER AND GAUGES ....................................... 2049
Combination Meter........................................... 2049
Wiring Diagram - METER -/Gasoline Engine
with Tachometer .............................................. 2052
Wiring Diagram - METER -/Diesel Engine with
Tachometer ...................................................... 2054
Wiring Diagram - METER -/Gasoline Engine
without Tachometer ......................................... 2056
Wiring Diagram - METER -/Diesel Engine
without Tachometer ......................................... 2057
Unified Control Meter System Description ...... 2058
Meter/gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode ................ 2058
Flexible Print Circuit (FPC) (Models with
Tachometer) ..................................................... 2059
Trouble Diagnoses/Models with Tachometer .. 2060
Trouble Diagnoses/Models without
Tachometer ...................................................... 2065
Electrical Components Inspection ................... 2070
EL
Page 137 of 666
Unified Control Meter System Description
UNIFIED CONTROL METER
Speedometer, odo/trip meter, tachometer, fuel gauge and water
temperature gauge are controlled totally by unified meter control
unit.
Meter/gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode
DIAGNOSIS FUNCTION
lOdo/trip meter segment can be checked in diagnosis mode.
lMeters/gauges can be checked in diagnosis mode.
HOW TO ALTERNATE DIAGNOSIS MODE
1. Turn ignition switch to ON and change odo/trip meter to
``TRIP A'' or ``TRIP B''.
2. Turn ignition switch to OFF.
3. Turn ignition switch to ON when pushing odo/trip meter
switch.
4. Confirm that trip meter indicates ``000.0''.
5. Push odo/trip meter switch more than three times within 5
seconds.
6. All odo/trip meter segments should be turned on.
NOTE: If some segments are not turned on, unified meter
control unit should be replaced.
At this point, the unified control meter is turned to diagnosis
mode.
7. Push odo/trip meter switch. Indication of each meter/gauge
should be as shown left during pushing odo/trip meter switch
if it is no malfunctioning.
NOTE: It takes about 1 minute for indication of fuel gauge
to become stable.
SEL110V
SEL111VA
METER AND GAUGES
EL-2058
Page 252 of 666
ELECTRICALSYSTEM
SECTION
EL
MODIFICATION NOTICE:
Wiring diagrams have been changed.
CONTENTS
PRECAUTIONS ................................................... 2003
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 2003
POWER SUPPLY ROUTING ............................... 2004
Schematic ........................................................ 2004
Wiring Diagram - POWER -............................. 2005
STARTING SYSTEM ........................................... 2012
Wiring Diagram - START -/M/T Models .......... 2012
CHARGING SYSTEM .......................................... 2013
Wiring Diagram - CHARGE -/Gasoline
Engine .............................................................. 2013
Wiring Diagram - CHARGE -/Diesel Engine ... 2014
Construction ..................................................... 2015
Service Data and Specifications (SDS) ........... 2016
COMBINATION SWITCH .................................... 2017
Check ............................................................... 2017
HEADLAMP - Conventional Type - ................... 2018
Wiring Diagram - H/LAMP -/LHD Models ........ 2018
Wiring Diagram - H/LAMP -/RHD Models ....... 2020
HEADLAMP - Daytime Light System - ............. 2022
Wiring Diagram - DTRL - ................................. 2022
HEADLAMP - Dim-dip Lamp System - ............. 2025
Wiring Diagram - DIMDIP -.............................. 2025
HEADLAMP - Headlamp Aiming Control - ....... 2028
Wiring Diagram - H/AIM - ................................ 2028
PARKING, LICENSE AND TAIL LAMPS ........... 2030
Wiring Diagram - TAIL/L -/Except LHD
Models.............................................................. 2030
Wiring Diagram - TAIL/L -/LHD Models........... 2032
STOP LAMP ........................................................ 2034
Wiring Diagram - STOP/L - ............................. 2034
BACK-UP LAMP .................................................. 2035
Wiring Diagram - BACK/L -/M/T Models ......... 2035 REAR FOG LAMP
............................................... 2036
Wiring Diagram - R/FOG -/LHD Models .......... 2036
Wiring Diagram - R/FOG -/RHD Models ......... 2037
TURN SIGNAL AND HAZARD WARNING
LAMPS ................................................................. 2038
Wiring Diagram - TURN -/Type-1 .................... 2038
Wiring Diagram - TURN -/Type-2 .................... 2040
ILLUMINATION .................................................... 2043
Wiring Diagram - ILL -/LHD Models ................ 2043
Wiring Diagram - ILL -/RHD Models................ 2045
INTERIOR ROOM LAMP ..................................... 2047
Wiring Diagram - ROOM/L - ............................ 2047
SPOT LAMP ........................................................ 2048
Wiring Diagram - INT/L - ................................. 2048
METER AND GAUGES ....................................... 2049
Combination Meter........................................... 2049
Wiring Diagram - METER -/Gasoline Engine
with Tachometer .............................................. 2052
Wiring Diagram - METER -/Diesel Engine with
Tachometer ...................................................... 2054
Wiring Diagram - METER -/Gasoline Engine
without Tachometer ......................................... 2056
Wiring Diagram - METER -/Diesel Engine
without Tachometer ......................................... 2057
Unified Control Meter System Description ...... 2058
Meter/gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode ................ 2058
Flexible Print Circuit (FPC) (Models with
Tachometer) ..................................................... 2059
Trouble Diagnoses/Models with Tachometer .. 2060
Trouble Diagnoses/Models without
Tachometer ...................................................... 2065
Electrical Components Inspection ................... 2070
EL
Page 309 of 666
Unified Control Meter System Description
UNIFIED CONTROL METER
Speedometer, odo/trip meter, tachometer, fuel gauge and water
temperature gauge are controlled totally by unified meter control
unit.
Meter/gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode
DIAGNOSIS FUNCTION
lOdo/trip meter segment can be checked in diagnosis mode.
lMeters/gauges can be checked in diagnosis mode.
HOW TO ALTERNATE DIAGNOSIS MODE
1. Turn ignition switch to ON and change odo/trip meter to
``TRIP A'' or ``TRIP B''.
2. Turn ignition switch to OFF.
3. Turn ignition switch to ON when pushing odo/trip meter
switch.
4. Confirm that trip meter indicates ``000.0''.
5. Push odo/trip meter switch more than three times within 5
seconds.
6. All odo/trip meter segments should be turned on.
NOTE: If some segments are not turned on, unified meter
control unit should be replaced.
At this point, the unified control meter is turned to diagnosis
mode.
7. Push odo/trip meter switch. Indication of each meter/gauge
should be as shown left during pushing odo/trip meter switch
if it is no malfunctioning.
NOTE: It takes about 1 minute for indication of fuel gauge
to become stable.
SEL110V
SEL111VA
METER AND GAUGES
EL-2058
Page 539 of 666
AUXILIARY MECHANISM: Temperature setting
trimmer
The trimmer compensates for differences in range of 3ÉC
between temperature setting (displayed digitally) and tempera-
ture felt by driver.
Operating procedures for this trimmer are as follows:
lBegin Self-diagnosis STEP 4 mode.
lPress(fan) switch to set system in auxiliary mode.
lTurn temperature dial clockwise or counterclockwise as
desired. Temperature will change at a rate of 1ÉC each time
a switch is pressed.
When battery cable is disconnected, trimmer operation is
canceled. Temperature set becomes that of initial condition,
i.e. 0ÉC.
RHA581G
TROUBLE DIAGNOSESAUTO
Self-diagnosis (Cont'd)
HA-2039
Page 617 of 666
17. Measure ring gear-to-drive pinion backlash with a dial indi-
cator.
Ring gear-to-drive pinion backlash:
0.13 - 0.18 mm
(0.0051 - 0.0071 in)
lIf backlash is too small, decrease thickness of right shim and
increase thickness of left shim by the same amount.
If backlash is too great, reverse the above procedure.
Never change the total amount of shims as it will change the
bearing preload.
18. Check total preload with Tool.
When checking preload, turn drive pinion in both directions
several times to seat bearing rollers correctly.
Total preload:
P
1+ [0.3 to 1.5 N´m (3 to 15 kg-cm, 2.6 to 13.0 in-
lb)]
P
1: Pinion bearing preload
Refer to SDS, PD-2014.
Tool number: ST3127S000
lIf preload is too great, remove the same amount of shim from
each side.
lIf preload is too small, add the same amount of shim to each
side.
Never add or remove a different number of shims for each
side as it will change ring gear-to-drive pinion backlash.
19. Recheck ring gear-to-drive pinion backlash because
increase or decrease in thickness of shims will cause change
of ring gear-to-pinion backlash.
20. Check runout of ring gear with a dial indicator.
Runout limit:
0.05 mm (0.0020 in)
lIf backlash varies excessively in different places, the vari-
ance may have resulted from foreign matter caught between
the ring gear and the differential case.
lIf the backlash varies greatly when the runout of the ring gear
is within a specified range, the hypoid gear set or differential
case should be replaced.
21. Check tooth contact.
Refer to ªADJUSTMENTº of original Service Manual.
22. Install rear cover and gasket.
SPD196
SPD241
SPD561
SPD702
ASSEMBLYC200
Differential Carrier (Cont'd)
PD-2011
Page 638 of 666
HOW TO CHANGE SELF-DIAGNOSIS MODE
With CONSULT
From User mode to Diagnosis mode
After selecting AIR BAG on the ``SELECT SYSTEM'' screen, User mode automatically changes to Diagno-
sis mode.
From Diagnosis mode to User mode
To return to User mode from Diagnosis mode, touch ``BACK'' key of CONSULT until ``SELECT SYSTEM''
appears, Diagnosis mode automatically changes to User mode.
Without CONSULT
From User mode to Diagnosis mode
Diagnosis mode activates only when a malfunction is detected,
by pressing the driver's door switch at least 5 times within 7
seconds after turning the ignition ``ON''. SRS will not enter Diag-
nosis mode if no malfunction is detected.
From Diagnosis mode to User mode
After a malfunction is repaired, switch the ignition ``OFF'' for at least 1 second, then back ``ON''. Diagnosis
mode returns to User mode. If switching from Diagnosis mode to User mode is required while malfunction
is being detected, switch the ignition ``OFF'', then back ``ON'' and press the driver's door switch at least 5
times within 7 seconds.
SRS391
SRS392
SRS168
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Trouble Diagnoses Introduction (Cont'd)
RS-2016