clock NISSAN PICK-UP 1999 Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 1999, Model line: PICK-UP, Model: NISSAN PICK-UP 1999Pages: 666, PDF Size: 16.21 MB
Page 81 of 666
WARNING LAMPS.............................................. 2072
Schematic ........................................................ 2072
Wiring Diagram - WARN -/Gasoline Engine.... 2073
Wiring Diagram - WARN -/Diesel Engine ........ 2078
Electrical Components Inspection ................... 2083
Wiring Diagram - CHIME -/LHD Models.......... 2084
Wiring Diagram - CHIME -/RHD Models ......... 2085
FRONT WIPER AND WASHER.......................... 2086
Wiring Diagram - WIPER -/LHD Models with
Intermittent ....................................................... 2086
Wiring Diagram - WIPER -/LHD Models
without Intermittent........................................... 2087
Wiring Diagram - WIPER -/RHD M/T Models
with Intermittent................................................ 2088
Wiring Diagram - WIPER -/RHD Models
without Intermittent........................................... 2090
HEADLAMP WASHER........................................ 2092
Wiring Diagram - HLC - ................................... 2092
HORN................................................................... 2093
Wiring Diagram - HORN -................................ 2093
CIGARETTE LIGHTER........................................ 2094
Wiring Diagram - CIGAR - ............................... 2094
CLOCK................................................................. 2095
Wiring Diagram - CLOCK - .............................. 2095
REAR WINDOW DEFOGGER AND MIRROR
DEFOGGER......................................................... 2096
Wiring Diagram - DEF -/LHD Models .............. 2096
Wiring Diagram - DEF -/RHD Models ............. 2097
Electrical Components Inspection ................... 2098
AUDIO.................................................................. 2099
Wiring Diagram - AUDIO -/LHD Models
Type-2 .............................................................. 2099
Wiring Diagram - AUDIO -/LHD Models
Type-3 .............................................................. 2100
Wiring Diagram - AUDIO -/RHD Models ......... 2102
AUDIO ANTENNA............................................... 2103
Power Antenna/Wiring Diagram - P/ANT - ...... 2103
POWER DOOR MIRROR.................................... 2104
Wiring Diagram - MIRROR -/LHD Models....... 2104
Wiring Diagram - MIRROR -/RHD Models ...... 2105
HEATED SEAT.................................................... 2106
Wiring Diagram - H/SEAT - ............................. 2106
POWER WINDOW............................................... 2108
Schematic/Without Interruption Detection
Function ........................................................... 2108Wiring Diagram - WINDOW -/Without
Interruption Detection Function........................ 2109
Trouble Diagnoses/Without Interruption
Detection Function ........................................... 2113
System Description/With Interruption Detection
Function ........................................................... 2114
Schematic/With Interruption Detection
Function ........................................................... 2115
Wiring Diagram - WINDOW -/With Interruption
Detection Function ........................................... 2116
Trouble Diagnoses/With Interruption Detection
Function ........................................................... 2120
POWER DOOR LOCK......................................... 2122
System Description .......................................... 2122
Wiring Diagram - D/LOCK - ............................. 2123
Trouble Diagnosis ............................................ 2125
MULTI-REMOTE CONTROL SYSTEM............... 2129
System Description .......................................... 2129
Schematic ........................................................ 2130
Wiring Diagram - MULTI - ............................... 2131
Trouble Diagnoses ........................................... 2135
ID Code Entry Procedure ................................ 2139
NATS (Nissan Anti-Theft System)/Models with
KA24E.................................................................. 2140
Wiring Diagram - NATS -................................. 2140
NATS (Nissan Anti-Theft System)/Diesel
engine.................................................................. 2141
Wiring Diagram - NATS -/LHD Models............ 2141
Wiring Diagram - NATS -/RHD Models ........... 2142
LOCATION OF ELECTRICAL UNITS................. 2143
Engine Compartment ....................................... 2143
Passenger Compartment ................................. 2144
HARNESS LAYOUT............................................ 2146
Main Harness ................................................... 2146
Engine Room Harness..................................... 2152
Engine Control Harness................................... 2160
Alternator Harness ........................................... 2164
Instrument Harness.......................................... 2165
Room Lamp Harness/LHD Models .................. 2166
Room Lamp Harness/RHD Models ................. 2167
Chassis Harness and Tail Harness ................. 2168
Front Door Harness (LH side) ......................... 2169
Front Door Harness (RH side)......................... 2170
WIRING DIAGRAM CODES (CELL CODES)..... 2171
WIRING DIAGRAM REFERENCE CHART
COOLING FAN .......................................................................................................... LC SECTION
ECCS, IGNITION SYSTEM, QUICK-GLOW SYSTEM, FUEL HEATER SYSTEM .. EC SECTION
ANTI-LOCK BRAKE SYSTEM .................................................................................. BR SECTION
SRS ``AIR BAG'' ........................................................................................................ RS SECTION
HEATER AND AIR CONDITIONER .......................................................................... HA SECTION
EL-2002
Page 174 of 666
Wiring Diagram Ð CLOCK Ð
HEL748A
CLOCK
EL-2095
Page 250 of 666
Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (page number) of each wiring diagram.
Code Section Wiring Diagram Name
AAC/V EC IACV-AAC Valve
ABS BR Anti-lock Brake System
A/C, M HA Manual Air Conditioner
A/C, A HA Auto Air Conditioner
AT/IND EL A/T Indicator
AUDIO EL Audio
BACK/L EL Back-up Lamp
BA/FTS ATBATT/A/T Fluid Temperature Sensor
and TCM Power Supply
CHARGE EL Charging System
CHIME EL Warning Chime
CHOKE EC Automatic Choke
CIGAR EL Cigarette Lighter
CLOCK EL Clock
CMPS EC Camshaft Position Sensor
COOL/F LC Cooling Fan Control
DEF ELRear Window Defogger and Mirror
Defogger
DIMDIP ELHeadlamp Ð With Dim-dip Lamp
System
D/LOCK EL Power Door Lock
DTRL ELHeadlamp Ð With Daytime Light
System
ECTS ECEngine Coolant Temperature
Sensor
EGRC/V EC EGRC Ð Solenoid Valve
ENGSS AT Engine Speed Signal
FCUT EC Fuel Cut Solenoid Valve
F/HEAT EC Fuel Heater System
FICD EC IACV-FICD Solenoid Valve
FIPOT EC ISC-FI Pot
FPCM EC Fuel Pump Control Module
F/PUMP EC Fuel Pump
GLOW EC Quick-glow System
H/AIM EL Headlamp Aiming Control
HEATER HA Heater
H/LAMP EL Headlamp
HLC EL Headlamp Washer
HO2S EC Heated Oxygen Sensor
HORN EL Horn
H/SEAT EL Heated SeatCode Section Wiring Diagram Name
IGN EC Ignition System
IGN/SG EC Ignition Signal
ILL EL Illumination
INJECT EC Injector
INT/L EL Spot Lamp
KS EC Knock Sensor
LOAD EC Electric Load Signal
LPSV AT Line Pressure Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN EC, ATMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.
and Fuel Gauges
MIL/DL ECMIL and Data Link Connector For
CONSULT
MIRROR EL Power Door Mirror
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-theft System
NONDTC AT Non-detectable Items
OVRCSV AT Overrun Clutch Solenoid Valve
P/ANT EL Power Antenna
PGC/V ECEVAP Canister Purge
Control Solenoid Valve
PLA EC Partial Load Advance Control
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
PST/SW EC Power Steering Oil Pressure Switch
R/FOG EL Rear Fog Lamp
ROOM/L EL Interior Room Lamp
SHIFT AT Shift Lock System
SSV/A AT Shift Solenoid Valve A
SSV/B AT Shift Solenoid Valve B
SRS RS Supplemental Restraint System
S/SIG EC Start Signal
START EL Starting System
STOP/L EL Stop Lamp
SWL/V ECSwirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail Lamps
TCV ATTorque Converter Clutch Solenoid
Valve
WIRING DIAGRAM CODES (CELL CODES)
EL-2171
Page 253 of 666
WARNING LAMPS.............................................. 2072
Schematic ........................................................ 2072
Wiring Diagram - WARN -/Gasoline Engine.... 2073
Wiring Diagram - WARN -/Diesel Engine ........ 2078
Electrical Components Inspection ................... 2083
Wiring Diagram - CHIME -/LHD Models.......... 2084
Wiring Diagram - CHIME -/RHD Models ......... 2085
FRONT WIPER AND WASHER.......................... 2086
Wiring Diagram - WIPER -/LHD Models with
Intermittent ....................................................... 2086
Wiring Diagram - WIPER -/LHD Models
without Intermittent........................................... 2087
Wiring Diagram - WIPER -/RHD M/T Models
with Intermittent................................................ 2088
Wiring Diagram - WIPER -/RHD Models
without Intermittent........................................... 2090
HEADLAMP WASHER........................................ 2092
Wiring Diagram - HLC - ................................... 2092
HORN................................................................... 2093
Wiring Diagram - HORN -................................ 2093
CIGARETTE LIGHTER........................................ 2094
Wiring Diagram - CIGAR - ............................... 2094
CLOCK................................................................. 2095
Wiring Diagram - CLOCK - .............................. 2095
REAR WINDOW DEFOGGER AND MIRROR
DEFOGGER......................................................... 2096
Wiring Diagram - DEF -/LHD Models .............. 2096
Wiring Diagram - DEF -/RHD Models ............. 2097
Electrical Components Inspection ................... 2098
AUDIO.................................................................. 2099
Wiring Diagram - AUDIO -/LHD Models
Type-2 .............................................................. 2099
Wiring Diagram - AUDIO -/LHD Models
Type-3 .............................................................. 2100
Wiring Diagram - AUDIO -/RHD Models ......... 2102
AUDIO ANTENNA............................................... 2103
Power Antenna/Wiring Diagram - P/ANT - ...... 2103
POWER DOOR MIRROR.................................... 2104
Wiring Diagram - MIRROR -/LHD Models....... 2104
Wiring Diagram - MIRROR -/RHD Models ...... 2105
HEATED SEAT.................................................... 2106
Wiring Diagram - H/SEAT - ............................. 2106
POWER WINDOW............................................... 2108
Schematic/Without Interruption Detection
Function ........................................................... 2108Wiring Diagram - WINDOW -/Without
Interruption Detection Function........................ 2109
Trouble Diagnoses/Without Interruption
Detection Function ........................................... 2113
System Description/With Interruption Detection
Function ........................................................... 2114
Schematic/With Interruption Detection
Function ........................................................... 2115
Wiring Diagram - WINDOW -/With Interruption
Detection Function ........................................... 2116
Trouble Diagnoses/With Interruption Detection
Function ........................................................... 2120
POWER DOOR LOCK......................................... 2122
System Description .......................................... 2122
Wiring Diagram - D/LOCK - ............................. 2123
Trouble Diagnosis ............................................ 2125
MULTI-REMOTE CONTROL SYSTEM............... 2129
System Description .......................................... 2129
Schematic ........................................................ 2130
Wiring Diagram - MULTI - ............................... 2131
Trouble Diagnoses ........................................... 2135
ID Code Entry Procedure ................................ 2139
NATS (Nissan Anti-Theft System)/Models with
KA24E.................................................................. 2140
Wiring Diagram - NATS -................................. 2140
NATS (Nissan Anti-Theft System)/Diesel
engine.................................................................. 2141
Wiring Diagram - NATS -/LHD Models............ 2141
Wiring Diagram - NATS -/RHD Models ........... 2142
LOCATION OF ELECTRICAL UNITS................. 2143
Engine Compartment ....................................... 2143
Passenger Compartment ................................. 2144
HARNESS LAYOUT............................................ 2146
Main Harness ................................................... 2146
Engine Room Harness..................................... 2152
Engine Control Harness................................... 2160
Alternator Harness ........................................... 2164
Instrument Harness.......................................... 2165
Room Lamp Harness/LHD Models .................. 2166
Room Lamp Harness/RHD Models ................. 2167
Chassis Harness and Tail Harness ................. 2168
Front Door Harness (LH side) ......................... 2169
Front Door Harness (RH side)......................... 2170
WIRING DIAGRAM CODES (CELL CODES)..... 2171
WIRING DIAGRAM REFERENCE CHART
COOLING FAN .......................................................................................................... LC SECTION
ECCS, IGNITION SYSTEM, QUICK-GLOW SYSTEM, FUEL HEATER SYSTEM .. EC SECTION
ANTI-LOCK BRAKE SYSTEM .................................................................................. BR SECTION
SRS ``AIR BAG'' ........................................................................................................ RS SECTION
HEATER AND AIR CONDITIONER .......................................................................... HA SECTION
EL-2002
Page 346 of 666
Wiring Diagram Ð CLOCK Ð
HEL748A
CLOCK
EL-2095
Page 422 of 666
Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (page number) of each wiring diagram.
Code Section Wiring Diagram Name
AAC/V EC IACV-AAC Valve
ABS BR Anti-lock Brake System
A/C, M HA Manual Air Conditioner
A/C, A HA Auto Air Conditioner
AT/IND EL A/T Indicator
AUDIO EL Audio
BACK/L EL Back-up Lamp
BA/FTS ATBATT/A/T Fluid Temperature Sensor
and TCM Power Supply
CHARGE EL Charging System
CHIME EL Warning Chime
CHOKE EC Automatic Choke
CIGAR EL Cigarette Lighter
CLOCK EL Clock
CMPS EC Camshaft Position Sensor
COOL/F LC Cooling Fan Control
DEF ELRear Window Defogger and Mirror
Defogger
DIMDIP ELHeadlamp Ð With Dim-dip Lamp
System
D/LOCK EL Power Door Lock
DTRL ELHeadlamp Ð With Daytime Light
System
ECTS ECEngine Coolant Temperature
Sensor
EGRC/V EC EGRC Ð Solenoid Valve
ENGSS AT Engine Speed Signal
FCUT EC Fuel Cut Solenoid Valve
F/HEAT EC Fuel Heater System
FICD EC IACV-FICD Solenoid Valve
FIPOT EC ISC-FI Pot
FPCM EC Fuel Pump Control Module
F/PUMP EC Fuel Pump
GLOW EC Quick-glow System
H/AIM EL Headlamp Aiming Control
HEATER HA Heater
H/LAMP EL Headlamp
HLC EL Headlamp Washer
HO2S EC Heated Oxygen Sensor
HORN EL Horn
H/SEAT EL Heated SeatCode Section Wiring Diagram Name
IGN EC Ignition System
IGN/SG EC Ignition Signal
ILL EL Illumination
INJECT EC Injector
INT/L EL Spot Lamp
KS EC Knock Sensor
LOAD EC Electric Load Signal
LPSV AT Line Pressure Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN EC, ATMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.
and Fuel Gauges
MIL/DL ECMIL and Data Link Connector For
CONSULT
MIRROR EL Power Door Mirror
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-theft System
NONDTC AT Non-detectable Items
OVRCSV AT Overrun Clutch Solenoid Valve
P/ANT EL Power Antenna
PGC/V ECEVAP Canister Purge
Control Solenoid Valve
PLA EC Partial Load Advance Control
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
PST/SW EC Power Steering Oil Pressure Switch
R/FOG EL Rear Fog Lamp
ROOM/L EL Interior Room Lamp
SHIFT AT Shift Lock System
SSV/A AT Shift Solenoid Valve A
SSV/B AT Shift Solenoid Valve B
SRS RS Supplemental Restraint System
S/SIG EC Start Signal
START EL Starting System
STOP/L EL Stop Lamp
SWL/V ECSwirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail Lamps
TCV ATTorque Converter Clutch Solenoid
Valve
WIRING DIAGRAM CODES (CELL CODES)
EL-2171
Page 454 of 666
c. Loosen all bolts completely.
d. Tighten all bolts to 25 to 34 Nzm (2.5 to 3.5 kg-m, 18 to 25
ft-lb).
e. Turn all bolts 86 to 91É clockwise. If angle wrench is not
available, mark all cylinder head bolts on the side facing
engine front. Then, turn each cylinder head bolt 86 to 91É
clockwise.
2. Install camshafts and camshaft brackets in the order shown
using the following procedure:
a. Set camshafts and camshaft brackets.
b. Tighten all bolts to 2 Nzm (0.2 kg-m, 17 in-lb).
c. Tighten all bolts to 9.1 to 11.7 Nzm (0.92 to 1.2 kg-m, 80 to
104 in-lb).
lApply new engine oil to bolt threads and seat surfaces.
3. Install upper timing chain and idler sprocket.
lRefer to ªUPPER TIMING CHAINº (EM-2019) and ªIDLER
SPROCKETº (EM-2019), ªInstallationº, ªTIMING CHAINº.
4. Refill engine coolant. Refer to MA section (ªChanging Engine
Coolantº, ªENGINE MAINTENANCEº).
Disassembly
1. Remove intake manifold and exhaust manifold. Refer to
ªOUTER COMPONENT PARTSº (EM-2007).
2. Remove valve components.
3. Remove valve oil seal with a suitable tool.
Inspection
CYLINDER HEAD DISTORTION
Clean surface of cylinder head.
Use a reliable straightedge and feeler gauge to check the flat-
ness of cylinder head surface.
Check along six positions shown in the figure.
Head surface flatness:
Standard Less than 0.03 mm (0.0012 in)
Limit 0.1 mm (0.004 in)
If beyond the specified limit, replace it or resurface it.
Resurfacing limit:
SEM276D
SEM998F
SEM692D
SEM294D
CYLINDER HEADKA24DE
Installation (Cont'd)
EM-2026
Page 475 of 666
3. Measure crankshaft end play.
Crankshaft end play:
Standard
0.05 - 0.18 mm (0.0020 - 0.0071 in)
Limit
0.3 mm (0.012 in)
If beyond the limit, replace No. 3 bearing with a new one.
4. Install connecting rod bearings in connecting rods and con-
necting rod caps.
lConfirm that correct bearings are used.
Refer to EM-2044.
lInstall bearings so that oil hole in connecting rod aligns
with oil hole of bearing.
lApply new engine oil to bearing surfaces, bolt threads
and seating surfaces.
5. Install pistons with connecting rods.
a. Install them into corresponding cylinders with Tool.
lArrange so that front mark on piston head faces toward
front of engine.
lMake sure connecting rod does not scratch cylinder
wall.
lMake sure connecting rod bolts do not scratch crank-
shaft journals.
lApply new engine oil to piston rings and sliding surface
of piston.
b. Install connecting rod bearing caps.
Tighten connecting rod bearing cap nuts using the following
procedure.
Connecting rod bearing nut:
(1) Tighten to 14 to 16 Nzm
(1.4 to 1.6 kg-m, 10 to 12 ft-lb).
(2) Tighten bolts 60
+5
þ0degrees clockwise
with an angle wrench.
If an angle wrench is not available, tighten
them to 38 to 44 Nzm (3.9 to 4.5 kg-m, 28 to 33
ft-lb).
6. Measure connecting rod side clearance.
Connecting rod side clearance:
Standard
0.2 - 0.4 mm (0.008 - 0.016 in)
Limit
0.6 mm (0.024 in)
If beyond the limit, replace connecting rod and/or crankshaft.
EEM122
SEM159B
SEM269CB
EEM123
EEM124
CYLINDER BLOCKKA24DE
Assembly (Cont'd)
EM-2047
Page 496 of 666
Wiring Diagram Codes (Cell Codes)
Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (page number) of each wiring diagram.
Code Section Wiring Diagram Name
AAC/V EC IACV-AAC Valve
ABS BR Anti-lock Brake System
A/C HA Air Conditioner
AUDIO EL Audio
BACK/L EL Back-up Lamp
BUZZER EL Warning Buzzer
CHARGE EL Charging System
CHOKE EC Automatic Choke
CMPS EC Camshaft Position Sensor
COOL/F LC Cooling Fan Control
DEF EL Rear Window Defogger
D/LOCK EL Power Door Lock
ECTS ECEngine Coolant Temperature
Sensor
PGC/V ECCanister Purge
Control Solenoid Valve
FCUT EC Fuel Cut Solenoid Valve
FICD EC IACV-FICD Solenoid Valve
FIPOT EC ISC-FI Pot
FPCM EC Fuel Pump Control Module
F/PUMP EC Fuel Pump
F/RTN EC Fuel Return Control Solenoid Valve
GLOW EC Quick-glow System
H/LAMP EL Headlamp
HEAT HA Heater
HO2S EC Heated Oxygen Sensor
HORN EL Horn, Cigarette Lighter, Clock
IATS EC Intake Air Temperature Sensor
IDLE EC IACV-Idle Up Control
IGN EC Ignition System
IGN/SG EC Ignition SignalCode Section Wiring Diagram Name
ILL EL Illumination
INJECT EC Injector
INT/L EL Interior and Spot Lamps
MAFS EC Mass Air Flow Sensor
MAIN ECMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.
and Fuel Gauges
MIL/DL ECMIL and Data Link Connector For
CONSULT
MIRROR EL Power Door Mirror
P/ANT EL Power Antenna
PLA EC Partial Load Advance Control
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
PST/SW EC Power Steering Oil Pressure Switch
SRS RS Supplemental Restraint System
S/SIG EC Start Signal
START EL Starting System
STOP/L EL Stop Lamp
SWL/V ECSwirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail Lamps
TPS EC Throttle Position Sensor
TURN ELTurn Signal and Hazard Warning
Lamps
VSS EC Vehicle Speed Sensor
WARN EL Warning Lamps
WINDOW EL Power Window
WIPER EL Front Wiper and Washer
HOW TO READ WIRING DIAGRAMS
GI-2003
Page 534 of 666
Self-diagnosis
INTRODUCTION AND GENERAL DESCRIPTION
The self-diagnostic system diagnoses sensors, door motors,
blower motor, etc. by system line. Refer to applicable sections
(items) for details. Shifting from normal control to the self-diag-
nostic system is accomplished by starting the engine (turning the
ignition switch from ªOFFº to ªONº) and pressing ª
º switch for
at least 5 seconds. The ª
º switch must be pressed within 5
seconds after starting the engine (ignition switch is turned ªONº).
This system will be canceled by either pressing
(AUTO)
switch or turning the ignition switch ªOFFº. Shifting from one step
to another is accomplished by means of turning temperature dial
clockwise or counterclockwise, as required.
Additionally shifting from STEP 4 to AUXILIARY MECHANISM is
accomplished by means of pushing
(fan) switch.
(Ignition switch OFF®ON)
Within 5 seconds after starting engine (ignition
switch is turned ªONº), press
switch for
at least 5 seconds.
STEP 1 Ð LEDs and LCD are checked.
m
Left turnRight turn
STEP 2 Ð Input signals from each sensor are
checked.
m
Left turnRight turn
STEP 3 Ð Mode and intake door motor posi-
tion switch is checked.Ignition switch: OFFc
or(AUTO) switch: ONSelf-diagnostic function is canceled.m
Left turnRight turn
Note
STEP 4 Ð Actuators are checked.
m
AUXILIARY MECHANISM Ð Temperature set-
ting trimmerNote:
For STEP 4, engine must be running for
compressor to operate.
.
.
.
.
.
.
TROUBLE DIAGNOSESAUTO
HA-2034