dimensions NISSAN PICK-UP 1999 Repair Manual

Commercial Service Tools
Tool name Description
Spark plug wrench
NT047
Removing and installing spark plug
Pulley holder
NT035
Holding camshaft pulley while tightening or
loosening camshaft bolt
Valve seat cutter set
NT048
Finishing valve seat dimensions
Piston ring expander
NT030
Removing and installing piston ring
Valve guide drift
NT015
Removing and installing valve guide
Valve guide reamer
NT016
Reaming valve guide (V1) or hole for over-
size valve guide (
V2)
Diameter: mm (in)
Intake & Exhaust
a 10.5 (0.413)
b 6.6 (0.260)
Diameter: mm (in)
Intake & Exhaust
d
17 (0.28)
d
211.175 (0.4400)
PRECAUTIONS AND PREPARATIONKA24DE
EM-2006

5. Cut or grind valve seat using suitable tool to the specified
dimensions as shown in SDS.
6. After cutting, lap valve seat with abrasive compound.
7. Check valve seating condition.
Seat face angle ªaº:
45É15¢- 45É45¢deg.
Contacting width ªWº:
Intake
1.48 - 1.63 mm (0.0583 - 0.0642 in)
Exhaust
1.8 - 2.0 mm (0.071 - 0.079 in)
8. Use a depth gauge to measure the distance between the
mounting surface of the cylinder head spring seat and the
valve stem end. If the distance is shorter than specified,
repeat step 5 above to adjust it. If it is longer, replace the
valve seat with a new one.
Valve seat resurface limit ªLº:
Intake 42.02 - 42.52 mm (1.6543 - 1.6740 in)
Exhaust 42.03 - 42.53 mm (1.6547 - 1.6744 in)
VALVE DIMENSIONS
Check dimensions of each valve. For dimensions, refer to SDS
(EM-2049).
When valve head has been worn down to 0.5 mm (0.020 in) in
margin thickness, replace valve.
Grinding allowance for valve stem tip is 0.2 mm (0.008 in) or
less.
VALVE SPRING
Squareness
1. Measure dimension ªSº.
Out-of-square ªSº:
Less than 2.2 mm (0.087 in)
2. If it exceeds the limit, replace spring.
Pressure
Check valve spring pressure at specified spring height.
Pressure: N (kg, lb) at height mm (in)
Standard
418.0 (42.6, 93.9) at 29.17 (1.1484)
Limit
393.0 (40.1, 88.4) at 29.17 (1.1484)
If it exceeds the limit, replace spring.
SEM892B
SEM621F
SEM188A
SEM288A
EM113
CYLINDER HEADKA24DE
Inspection (Cont'd)
EM-2031

GENERALINFORMATIONSECTION
GI
MODIFICATION NOTICE:
Electrical system
CONTENTS
PRECAUTIONS ................................................... 2002
Supplemental Restraint System (SRS) ²AIR
BAG ²and ²SEAT BELT PRE-TENSIONER ².. 2002
HOW TO READ WIRING DIAGRAMS ................ 2003
Wiring Diagram Codes (Cell Codes) ............... 2003 IDENTIFICATION INFORMATION
...................... 2004
Model Variation ................................................ 2004
Identification Number ....................................... 2006
Dimensions .................................................. 2007
Wheels and Tires ............................................. 2007
GI

Dimensions
DestinationEurope
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single Cab King Cab Double Cab Single Cab King Cab Double Cab
Overall length*1 mm (in) 4,975 (195.9) 4,975 (195.9) 4,885 (192.3) 4,975 (195.9) 4,975 (195.9) 4,885 (192.3)
Overall width mm (in) 1,690 (66.5) 1,690 (66.5) 1,690 (66.5) 1,820 (71.7) 1,820 (71.7) 1,820 (71.7)
Overall height mm (in)1,600 (63.0)
1,610 (63.4)*21,600 (63.0)
1,610 (63.4)*21,620 (63.8)
1,630 (64.2)*21,700 (66.9)1,700 (66.9)
1,690 (66.5)*21,720 (67.7)
1,710 (67.3)*2
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9) 1,395 (54.9) 1,395 (54.9) 1,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7) 1,390 (54.7) 1,390 (54.7) 1,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)190 (7.5)
200 (7.9)*2190 (7.5)190 (7.5)
200 (7.9)*2215 (8.5)215 (8.5)
230 (9.1)*3
210 (8.3)*2215 (8.5)
230 (9.1)*3
210 (8.3)*2
*1: On step bumper equipped models, the bumper adds 155 mm (6.1 in) to the overall length above.
*2: With option tires
*3: With KA24E engine
Wheels and Tires
PICKUP (2WD)
Tire WheelModel
Europe
Single Cab King Cab Double Cab
6.00/6.50-14-6/8PR*1 5J-14 Ð Ð Ð
6.50-14-8/8PR 5J-14 Ð Ð Ð
185R14-8PR 5J-14 X X X
195R14-8PR 5J-14 X*2 X*2 X*2
195R15-8PR 6JJ-15 Ð Ð Ð
X: Applicable
Ð: Not applicable
*1: 6.00-14-6 for front/6.50-14-8 for rear
6-ply rating for front/8-ply rating for rear
*2: Option
PICKUP (4WD)
Tire WheelModel
Europe
6.50-15-6/8PR*1 5J-1/2K-15 Ð
215R15-8PR 5J-1/2K-15 Ð
205R16-8PR 6J-16 X
255/70R15 7JJ-15 X*2
X: Applicable
Ð: Not applicable
*1: 6-ply rating for front/8-ply rating for rear
*2: Option
IDENTIFICATION INFORMATION
GI-2007

A
A/C harness layout (auto A/C)..................HA-2026
A/C operational check...............................HA-2041
A/C relay .........................................HA-2021, 2073
A/C self-diagnoses (auto A/C) ..................HA-2034
A/C switch .................................................HA-2021
A/C system description (auto A/C) ...........HA-2023
A/C trouble diagnoses (manual A/C) ........HA-2003
A/C, A - Wiring diagram............................HA-2028
A/C, M - Wiring diagram ...........................HA-2005
AAC/V - Wiring diagram ...........................EC-2011
Air bag.......................................................RS-2004
Air bag disposal ........................................RS-2012
Air flow meter - See Mass air flow
sensor....................................................EC-2008
Air mix door control linkage
adjustment .............................................HA-2057
Air mix door motor ....................................HA-2057
Alternator ...................................................EL-2016
Ambient sensor .........................................HA-2080
Antenna .....................................................EL-2103
Anti-lock brake system - Wiring
diagram .......................................BR-2004, 2007
Aspirator motor .........................................HA-2084
Audio and A/C control removal and
installation - See Instrument panel........BT-2004
Automatic amplifier .........................HA-2032, 2045
Auxiliary air control (AAC) valve ...............EC-2011
B
Back-up lamp.............................................EL-2035
Back-up lamp switch (M/T) .......................MT-2002
Baulk ring (M/T) ........................................MT-2003
C
Camshaft position sensor (CMPS) ...........EC-2007
Center bearing assembly (propeller
shaft) .....................................................PD-2006
CHARGE - Wiring diagram .......................EL-2013
Charging system........................................EL-2013
CIGAR - Wiring diagram ...........................EL-2094
Cigarette lighter .........................................EL-2094
Clock ..........................................................EL-2095
CLOCK - Wiring diagram ..........................EL-2095
CMPS - Wiring diagram ............................EC-2007
Collision diagnosis ....................................RS-2039
Combination meter ....................................EL-2049
Combination meter removal and instal-
lation - See Instrument panel ................BT-2004
Combination switch ...................................EL-2017
Control units (terminal arrangement) ........EL-2176
Cooling fan control system........................LC-2002
Counter gear (M/T) ...................................MT-2003
Coupling sleeve (M/T) ..............................MT-2003Crank angle sensor built into distribu-
tor - See Camshaft position sensor ......EC-2007
Crankshaft position sensor (POS) ............EC-2007
Crankshaft position sensor (REF) ............EC-2007
Cylinder head ...........................................EM-2003
D
Daytime light system .................................EL-2022
DEF - Wiring diagram................................EL-2096
Diagnosis sensor unit ...............................RS-2007
Differential carrier assembly .....................PD-2008
Dim-dip lamp system .................................EL-2025
Dimensions.................................................GI-2007
Door, front .................................................BT-2003
E
ECCS relay ...............................................EC-2005
EGR - Wiring diagram ..............................EC-2027
EGRC/V - Wiring diagram ........................EC-2013
Engine control circuit diagram ..................EC-2004
Engine outer component parts .................EM-2002
EVAP canister purge control solenoid
valve ......................................................EC-2013
F
F/HEAT - Wiring diagram .........................EC-2033
F/PUMP - Wiring diagram.........................EC-2015
Fan control amp. .......................................HA-2064
Fan switch .................................................HA-2021
FICD - Wiring diagram....................EC-2018, 2034
Fog lamp, rear ...........................................EL-2036
Fork rod (M/T)...........................................MT-2006
Front door ..................................................BT-2003
Front passenger air bag ...........................RS-2004
Front suspension .......................................FA-2002
Front wiper.................................................EL-2086
Fuel pump .................................................EC-2015
Fuel pump relay ........................................EC-2015
Fuse block .................................................EL-2175
G
Gauges ......................................................EL-2049
Gear components (M/T) ...........................MT-2003
Ground clearance.......................................GI-2007
H
H/AIM - Wiring diagram .............................EL-2028
H/LAMP - Wiring diagram .........................EL-2018
H02S - Wiring diagram .............................EC-2010
ALPHABETICAL INDEX
IDX-2002

Harness layout...........................................EL-2146
Hazard warning lamp ................................EL-2038
Headlamp ..................................................EL-2018
Headlamp washer......................................EL-2092
Headlining - See Roof trim........................BT-2010
Heated oxygen sensor (HO2S) ................EC-2010
Heated seat ...............................................EL-2106
HEATER - Wiring diagram........................HA-2003
Height (Dimensions)...................................GI-2007
HLC - Wiring diagram................................EL-2092
Horn ...........................................................EL-2093
HORN - Wiring diagram ............................EL-2093
HSEAT - Wiring diagram ...........................EL-2106
I
IACV-AAC valve........................................EC-2011
ILL - Wiring diagram ..................................EL-2043
Illumination.................................................EL-2043
In vehicle sensor .......................................HA-2082
Instrument panel........................................BT-2004
INT/L - Wiring diagram ..............................EL-2048
Intake door control linkage
adjustment .............................................HA-2061
Intake sensor ............................................HA-2088
Interior .......................................................BT-2007
Interior lamp...............................................EL-2047
J
Jump seat ..................................................BT-2012
K
Keyless entry system - See
Multi-remote control system ..................EL-2129
L
Length (Dimensions) ..................................GI-2007
License lamp .............................................EL-2030
Location of electrical units .........................EL-2143
Lubricants .................................................MA-2003
M
MAFS - Wiring diagram ............................EC-2008
MAIN - Wiring diagram .............................EC-2005
Main drive gear (M/T) ...............................MT-2003
Mainshaft (M/T).........................................MT-2003
Mass air flow sensor (MAFS) ...................EC-2008
Meter..........................................................EL-2049
METER - Wiring diagram ..........................EL-2052
MIL & Data link connectors circuit ............EC-2019Mode door control linkage adjustment .....HA-2051
Mode door motor ......................................HA-2051
MULTI - Wiring diagram ............................EL-2131
Multi-remote control system ......................EL-2129
N
NATS - Wiring diagram .............................EL-2140
Neutral position switch ..............................EC-2012
O
Oil change (capacity)................................MA-2003
P
P/ANT - Wiring diagram ............................EL-2103
Park/neutral position switch (M/T) ............MT-2002
Parking lamp..............................................EL-2030
PGC/V - Wiring diagram ...........................EC-2013
PNP/SW - Wiring diagram ........................EC-2012
POWER - Wiring diagram .........................EL-2005
Power door mirror......................................EL-2104
Power supply routing .................................EL-2004
Power window ...........................................EL-2108
Propeller shaft ...........................................PD-2004
PST/SW - Wiring diagram ........................EC-2016
R
R/FOG - Wiring diagram ...........................EL-2036
Rear fog lamp ............................................EL-2036
Rear window defogger ..............................EL-2096
Reverse idler shaft (M/T) ..........................MT-2003
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) ...................MT-2002
Reverse main gear (M/T) .........................MT-2003
Road wheel size.........................................GI-2007
Roof trim ....................................................BT-2010
Room lamp ................................................EL-2047
ROOM/L - Wiring diagram.........................EL-2047
S
S/SIG - Wiring diagram.............................EC-2014
Seat belt pre-tensioner .............................RS-2004
Seat belt pre-tensioner disposal ...............RS-2012
Shift control components (M/T) ................MT-2006
Shift fork (M/T) ..........................................MT-2006
Shift lever ..................................................MT-2006
Side trim ....................................................BT-2007
SMJ (super multiple junction) ....................EL-2173
Spiral cable ...............................................RS-2008
Spot lamp ..................................................EL-2048
ALPHABETICAL INDEX
IDX-2003

SRS - See Supplemental Restraint
System ..................................................RS-2004
Start signal ................................................EC-2014
START - Wiring diagram ...........................EL-2012
Starting system ..........................................EL-2012
Steering wheel and column.......................ST-2002
Stop lamp ..................................................EL-2034
STOP/L - Wiring diagram ..........................EL-2034
Striking rod (M/T) ......................................MT-2006
Sub-gear (M/T) .........................................MT-2003
Sunload sensor .........................................HA-2084
Supplemental Restraint System ...............RS-2004
Supplemental restraint system - Wiring
diagram .................................................RS-2020
Swirl control valve control solenoid
valve ......................................................EC-2017
SWL/V - Wiring diagram ...........................EC-2017
Synchronizer (M/T) ...................................MT-2003
T
Tail lamp ....................................................EL-2030
TAIL/L - Wiring diagram ............................EL-2030
Thermal protector......................................HA-2021
Thermo control amp .......................HA-2022, 2073
Thermo switch ................................HA-2022, 2074Tire size......................................................GI-2007
Transmission case (M/T) ................MT-2002, 2005
Tread-FR&RR (Dimensions) ......................GI-2007
Trim ...........................................................BT-2007
Triple pressure switch.....................HA-2022, 2073
Turn signal lamp ........................................EL-2038
V
Vehicle identification number .....................GI-2006
Vehicle speed sensor (VSS).....................EC-2009
VSS - Wiring diagram ...............................EC-2009
W
Warning lamps...........................................EL-2072
Washer, front .............................................EL-2086
Wheel size..................................................GI-2007
Wheelbase (Dimensions) ...........................GI-2007
Width (Dimensions) ....................................GI-2007
WINDOW - Wiring diagram .......................EL-2109
WIPER - Wiring diagram ...........................EL-2086
Wiring diagram (cell code) list ...................EL-2171
ALPHABETICAL INDEX
IDX-2004