engine NISSAN PICK-UP 2003 Workshop Manual

GENERAL INFORMATION
SECTION
GI
MODIFICATION NOTICE:
lKA24DE engine emission control system has been modified.
lAuto A/C for Europe has been modified.
CONTENTS
CONSULT-II CHECKING SYSTEM..................... 4002
Function and System Application .................... 4002
Nickel Metal Hydride Battery Replacement ..... 4002
Checking Equipment ........................................ 4003
CONSULT-II Data Link Connector (DLC)
Circuit ............................................................... 4003IDENTIFICATION INFORMATION...................... 4004
Model Variation ................................................ 4004
Identification Number ....................................... 4006
Dimensions ...................................................... 4006
This modification has been included in production starting with the following vehicle identification numbers
(Chassis number):
For Europe
JN1APGD22U0055001
JN1APUD22U0035001
JN1BPGD22U0032001
JN1BPUD22U0083001
JN1CPGD22U0045001
JN1CPUD22U0078001
JN1ADGD22U0021001
JN1BDGD22U0031001
JN1BDUD22U0031001
JN1CDUD22U0031001

GI

Function and System Application
Diagnostic test
modeFunction ENGINE A/T ABS AIR BAG
Work supportThis mode enables a technician to
adjust some devices faster and more
accurate by following the indications
on CONSULT-II.xxÐÐ
Self-diagnostic
resultsSelf-diagnostic results can be read
and erased quickly.xxxx
Trouble diagnos-
tic recordCurrent self-diagnostic results and all
trouble diagnostic records previously
stored can be read.ÐÐÐ x
ECU discrimi-
nated No.Classification number of a replace-
ment ECU can be read to prevent an
incorrect ECU from being installed.ÐÐÐ x
Data monitorInput/Output data in the ECU (ECM)
can be read.xxxÐ
DTC work sup-
portThis mode enables a technician to
set operating conditions to confirm
self-diagnosis status/results.ÐxÐÐ
Active testDiagnostic Test Mode in which CON-
SULT-II drives some actuators apart
from the ECMs and also shifts some
parameters in a specified range.xÐxÐ
ECU (ECM) part
numberECU (ECM) part number can be
read.xxxÐ
Function testConducted by CONSULT-II instead
of a technician to determine whether
each system is ªOKº or ªNGº (No
Good).xxxx
x: Applicable
Nickel Metal Hydride Battery Replacement
CONSULT-II contains a nickel metal hydride battery. When replacing the battery obey the following:
WARNING:
Replace the nickel metal hydride battery with Genuine CONSULT-II battery only. Use of another bat-
tery may present a risk of fire or explosion. The battery may present a fire or chemical burn hazard
if mistreated. Do not recharge, disassemble of dispose of in fire.
Keep the battery out of reach of children and discard used battery conforming to the local regula-
tions.
CONSULT-II CHECKING SYSTEM
GI-4002

Model Variation
PICKUP (2WD)DestinationClass Model
Engine Transmission Differential carrier
Cab Wheelbase Grade LH drive RH drive
EuropeSingle Cab
LongSTDABGGLCFD22EQL
ÐKA24DE FS5W71C
C200* AVLGLCFD22UQL YD25DDTi FS5R30A
DXABGGLDFD22EQL Ð KA24DE FS5W71C
AVLGLDFD22UQL AVLGRDFD22UQL YD25DDTi FS5R30A
King Cab DXBBGGLDFD22EQN Ð KA24DE FS5W71C
BVLGLDFD22UQN BVLGRDFD22UQN YD25DDTi FS5R30A
4WD appearanceDX BVLGLDFD22UQG Ð
YD25DDTi FS5R30A ST BVLGLEFD22UQG Ð
Double Cab DX CVLGLDFD22UQN CVLGRDFD22UQN
4WD appearanceDX CVLGLDFD22UQG Ð
ST CVLGLEFD22UQG ÐPICKUP (4WD)DestinationClass Model
Engine TransmissionDifferential carrier
Transfer
Cab Wheelbase Grade LH drive RH drive Front Rear
EuropeSingle Cab
LongSTD AVLULCFD22UQL AVLURCFD22UQL
YD25DDTi FS5R30A
R180 C200* TX10 DX AVLULDFD22UQL AVLURDFD22UQL
King CabDXBBGULDFD22EQN Ð KA24DE FS5W71C
BVLULDFD22UQN BVLURDFD22UQN YD25DDTi FS5R30A
STBBGULEFD22EQN Ð KA24DE FS5W71C
BVLULEFD22UQN BVLUREFD22UQN
YD25DDTi FS5R30A
SE BVLULFFD22UQN BVLURFFD22UQN
Double CabDXCBGULDFD22EQN Ð KA24DE FS5W71C
CVLULDFD22UQN CVLURDFD22UQN YD25DDTi FS5R30A
STCBGULEFD22EQN Ð KA24DE FS5W71C
CVLULEFD22UQN CVLUREFD22UQN
YD25DDTi FS5R30A
SE CVLULFFD22UQN CVLURFFD22UQN
IDENTIFICATION INFORMATION
GI-4004

Prefix and suffix designations
(Pickup)
ABGGLCFD22 EWL
L: Regular rear body
N: Smooth rear body
G: 4WD appearance model (2WD)
W: Except for Australia, the Middle East and Europe
M: Australia
K: Middle East
Q: Europe
S: Carburetor engine
E: Multiport fuel injection system engine
N: Diesel engine
T: Turbocharged engine
U: Turbocharged engine with intercooler
F: 5-speed floor shift manual transmission
B: 4-speed column shift automatic transmission
A: 4-speed floor shift automatic transmission
C: STD model D: DX model E: GL, ST model F: SGL, SE model
L: LH drive R: RH drive
A: Standard wheelbase (2WD) G: Long wheelbase (2WD)
U: Long wheelbase (4WD)
BE: Z24S engine BG: KA24DE engine LB: VG30E engine LP: VG33E engine
VL: YD25DDTi engine VP: TD27 engine WS: ZD30DDT engine VR: QD32 engine
A: Single Cab B: King Cab C: Double Cab
IDENTIFICATION INFORMATION
Model Variation (Cont'd)
GI-4005

Identification Number
VEHICLE IDENTIFICATION NUMBER
Prefix and suffix designations
JN1: Japan produced vehicle
For Europe
JN1BPUD22UOXXXXXX
Vehicle serial number
O: Stopgap (no meaning)
U: For Europe
Model
G: Long wheelbase (2WD) U: Long wheelbase (4WD)
D: KA24DE engine P: YD25DDTi engine
A: Single Cab B: King Cab C: Double Cab
JN1: Japan produced vehicle
Dimensions
DestinationEurope
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single cab King cab Double cab Single cab King cab Double cab
Overall length*1 mm (in)5,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*15,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*1
Overall width mm (in) 1,690 (66.5)1,690 (66.5)
1,825 (71.9)*21,690 (66.5)
1,825 (71.9)*21,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in)1,610 (63.4)
1,620 (63.8)*41,610 (63.4)
1,620 (63.8)*4
1,700 (66.9)*21,620 (63.8)
1,630 (64.2)*4
1,710 (67.3)*2
1,810 (71.3)*2, *61,700 (66.9)1,700 (66.9)
1,705 (67.1)*3
1,695 (66.7)*51,715 (67.5)
1,815 (71.5)*6
1,720 (67.7)*3
1,820 (71.7)*6, *3
1,710 (67.3)*5
1,810 (71.3)*6, *5
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9)1,395 (54.9)
1,525 (60.0)*21,395 (54.9)
1,525 (60.0)*21,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7)1,390 (54.7)
1,505 (59.3)*21,390 (54.7)
1,505 (59.3)*21,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)180 (7.1)
190 (7.5)*4180 (7.1)
190 (7.5)*4
240 (9.4)*2180 (7.1)
190 (7.5)*4
240 (9.4)*2230 (9.4)230 (9.4)
240 (9.4)*3
225 (8.9)*5230 (9.1)
240 (9.4)*3
225 (8.9)*5
*1: On step bumper equipped models
*2: 4WD appearance models
*3: With optional 255/70R16 tires
*4: With optional 195R15C tires
*5: With optional 255/60R17 tires
*6: Roof rail equipped models
IDENTIFICATION INFORMATION
GI-4006

ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
MODIFICATION NOTICE:
lWiring diagrams have been changed for KA24DE models.
CONTENTS
ENGINE ROOM FAN MOTOR ELECTRICAL
CIRCUIT...............................................................4002
Wiring Diagram ................................................ 4002ENGINE ROOM FAN MOTOR............................ 4003
Cooling Fan (Motor driven) .............................. 4003

LC

Wiring Diagram
GLC012A
ENGINE ROOM FAN MOTOR ELECTRICAL CIRCUITKA24DE
LC-4002

Cooling Fan (Motor driven)
SLC507BA
ENGINE ROOM FAN MOTORKA24DE
LC-4003

ELECTRICAL SYSTEM
SECTION
EL
MODIFICATION NOTICE:
lWiring diagrams have been changed.
lHarness layouts have been changed.
lFog lamp system has been changed.
lCD auto-changer has been added.
CONTENTS
PRECAUTIONS................................................... 4002
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER².. 4002
POWER SUPPLY ROUTING............................... 4003
Schematic ........................................................ 4003
Wiring Diagram - POWER -............................. 4004
COMBINATION SWITCH.................................... 4011
HEADLAMP - Headlamp Aiming Control -....... 4012
Wiring Diagram - H/AIM - ................................ 4012
PARKING, LICENSE AND TAIL LAMPS........... 4014
Wiring Diagram - TAIL/L -/LHD Models........... 4014
FRONT FOG LAMP............................................. 4016
Wiring Diagram - F/FOG -/LHD Models .......... 4016
Wiring Diagram - F/FOG -/RHD Models.......... 4017
REAR FOG LAMP............................................... 4018
Wiring Diagram - R/FOG -/LHD Models
without Front Fog Lamp................................... 4018
Wiring Diagram - R/FOG -/RHD Models
without Front Fog Lamp................................... 4019
Wiring Diagram - R/FOG -/LHD Models with
Front Fog Lamp ............................................... 4020
Wiring Diagram - R/FOG -/RHD Models with
Front Fog Lamp ............................................... 4022
INTERIOR ROOM LAMP..................................... 4023
Wiring Diagram - ROOM/L - ............................ 4023
ILLUMINATION.................................................... 4024
Wiring Diagram - ILL -/LHD Models ................ 4024
Wiring Diagram - ILL -/RHD Models................ 4026
METER AND GAUGES....................................... 4028
Wiring Diagram - METER -/Gasoline Engine
with Tachometer .............................................. 4028WARNING LAMPS.............................................. 4030
Schematic/With Tachometer ............................ 4030
Schematic/Without Tachometer ....................... 4031
Wiring Diagram - WARN -/Gasoline Engine
with Tachometer .............................................. 4032
Wiring Diagram - WARN -/Gasoline Engine
without Tachometer ......................................... 4036
Wiring Diagram - WARN -/Diesel Engine with
Tachometer ...................................................... 4040
Wiring Diagram - WARN -/Diesel Engine
without Tachometer ......................................... 4044
WARNING CHIME............................................... 4049
Wiring Diagram - CHIME -/LHD Models.......... 4049
AUDIO.................................................................. 4050
Wiring Diagram - AUDIO -/LHD Models .......... 4050
Wiring Diagram - AUDIO -/RHD Models ......... 4052
NATS (Nissan Anti-Theft System).................... 4054
Wiring Diagram - NATS -/LHD Models............ 4054
Wiring Diagram - NATS -/RHD Models ........... 4055
HARNESS LAYOUT............................................ 4056
Main Harness ................................................... 4056
Engine Room Harness..................................... 4062
Engine Control Harness................................... 4068
Chassis Harness and Tail Harness ................. 4071
Room Lamp Harness/LHD Models .................. 4072
Room Lamp Harness/RHD Models ................. 4073
WIRING DIAGRAM CODES (CELL CODES)..... 4074
SUPER MULTIPLE JUNCTION (SMJ)............... 4075
Terminal Arrangement ..................................... 4075

EL

Wiring Diagram Ð METER Ð/Gasoline
Engine with Tachometer
GEL540A
METER AND GAUGES
EL-4028