engine NISSAN PICK-UP 2003 Repair Manual

GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMSFE
CLUTCHCL
MANUAL TRANSAXLEMT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PICKUP
MODEL D22 SERIES
FOREWORD
This supplement contains informa-
tion concerning necessary service
procedures and relevant data for the
model D22 series.
All information, illustrations and spe-
ci®cations contained in this supple-
ment are based on the latest product
information available at the time of
publication. If your NISSAN model
differs from the speci®cations contain-
ed in this supplement, consult your
NISSAN distributor for information.
The right is reserved to make chan-
ges in speci®cations and methods at
any time without notice.
Edition: March 2003
Printing: April 2003 (01)
Publication No.: SM3E-D22DE0E
Reference No.: 7711346915
NISSAN EUROPE S.A.S.
2003 NISSAN EUROPE S.A.S. Printed in the Netherlands
Not to be reproduced in whole or in part without the prior written permission of Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

FOREWORD
This manual contains maintenance and repair procedures for NISSAN
PICKUP, model D22 series.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in speci-
®cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the
technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a man-
ner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician and the
tools and parts available. Accordingly, anyone using service procedures,
tools or parts which are not speci®cally recommended by NISSAN must
®rst completely satisfy himself that neither his safety nor the vehicle's
safety will be jeopardized by the service method selected.
NISSAN EUROPE S.A.S.
Service Engineering Section
Paris, France

ENGINE CONTROL SYSTEM
SECTION
EC
CONTENTS
PRECAUTIONS AND PREPARATION............... 4002
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 4002
KA24DE
TROUBLE DIAGNOSIS FOR
NON-DETECTABLE ITEMS................................ 4003
Electrical Load Signal ...................................... 4003
IACV-FICD Solenoid Valve .............................. 4005
KA24DE (EURO OBD)
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM...............................................................4006
Circuit Diagram ................................................ 4006IACV-FICD SOLENOID VALVE.......................... 4007
Wiring Diagram ................................................ 4007
Diagnostic Procedure....................................... 4009
YD25DDTi
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM...............................................................4013
Circuit Diagram ................................................ 4013
DTC 0208 OVER HEAT....................................... 4014
Wiring Diagram ................................................ 4014
GLOW CONTROL SYSTEM............................... 4015
Wiring Diagram ................................................ 4015
AIR CONDITIONER CONTROL.......................... 4016
Wiring Diagram ................................................ 4016
When you read wiring diagrams:
lRead GI section, ªHOW TO READ WIRING DIAGRAMSº.
lSee EL section, ªPOWER SUPPLY ROUTINGº for power distribution circuit.
When you perform trouble diagnoses, read GI section, ªHOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSESº and ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL
INCIDENTº.

EC

Circuit Diagram
GEC388A
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM
KA24DE (EURO OBD)
EC-4006

Diagnostic Procedure
1 CHECK OVERALL FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
700 50 rpm
If NG, adjust idle speed.
3. Push air conditioner switch ON and turn fan switch to 4-speed.
4. Recheck idle speed.
MEF634E850 rpm or more
OK or NG
OKcINSPECTION END
NGcGO TO 2.
2 CHECK AIR CONDITIONER FUNCTION
Check if air conditioner compressor functions normally.
OK or NG
OKcGO TO 3.
NGcRefer to ªSymptom Tableº in ªTROUBLE DIAGNOSISº, HA section.
IACV-FICD SOLENOID VALVEKA24DE (EURO OBD)
EC-4009

3 CHECK POWER SUPPLY
1. Stop engine.
2. Disconnect IACV-FICD solenoid valve harness connector.
SEF342V3. Start engine, then push A/C switch ON and turn fan switch to 4-speed.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEC281DVoltage: Battery voltage
OK or NG
OKcGO TO 5.
NGcGO TO 4.
4 DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E101, M5
Harness for open or short between IACV-FICD solenoid valve and air conditioner relay
Repair open circuit, short to ground or short to power in harness or connectors.
IACV-FICD SOLENOID VALVEKA24DE (EURO OBD)
Diagnostic Procedure (Cont'd)
EC-4010

Circuit Diagram
GEC382A
ENGINE AND EMISSION CONTROL
OVERALL SYSTEMYD25DDTi
EC-4013

ELECTRICAL SYSTEM
SECTION
EL
MODIFICATION NOTICE:
lWiring diagrams have been changed.
lHarness layouts have been changed.
lFog lamp system has been changed.
lCD auto-changer has been added.
CONTENTS
PRECAUTIONS................................................... 4002
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER².. 4002
POWER SUPPLY ROUTING............................... 4003
Schematic ........................................................ 4003
Wiring Diagram - POWER -............................. 4004
COMBINATION SWITCH.................................... 4011
HEADLAMP - Headlamp Aiming Control -....... 4012
Wiring Diagram - H/AIM - ................................ 4012
PARKING, LICENSE AND TAIL LAMPS........... 4014
Wiring Diagram - TAIL/L -/LHD Models........... 4014
FRONT FOG LAMP............................................. 4016
Wiring Diagram - F/FOG -/LHD Models .......... 4016
Wiring Diagram - F/FOG -/RHD Models.......... 4017
REAR FOG LAMP............................................... 4018
Wiring Diagram - R/FOG -/LHD Models
without Front Fog Lamp................................... 4018
Wiring Diagram - R/FOG -/RHD Models
without Front Fog Lamp................................... 4019
Wiring Diagram - R/FOG -/LHD Models with
Front Fog Lamp ............................................... 4020
Wiring Diagram - R/FOG -/RHD Models with
Front Fog Lamp ............................................... 4022
INTERIOR ROOM LAMP..................................... 4023
Wiring Diagram - ROOM/L - ............................ 4023
ILLUMINATION.................................................... 4024
Wiring Diagram - ILL -/LHD Models ................ 4024
Wiring Diagram - ILL -/RHD Models................ 4026
METER AND GAUGES....................................... 4028
Wiring Diagram - METER -/Gasoline Engine
with Tachometer .............................................. 4028WARNING LAMPS.............................................. 4030
Schematic/With Tachometer ............................ 4030
Schematic/Without Tachometer ....................... 4031
Wiring Diagram - WARN -/Gasoline Engine
with Tachometer .............................................. 4032
Wiring Diagram - WARN -/Gasoline Engine
without Tachometer ......................................... 4036
Wiring Diagram - WARN -/Diesel Engine with
Tachometer ...................................................... 4040
Wiring Diagram - WARN -/Diesel Engine
without Tachometer ......................................... 4044
WARNING CHIME............................................... 4049
Wiring Diagram - CHIME -/LHD Models.......... 4049
AUDIO.................................................................. 4050
Wiring Diagram - AUDIO -/LHD Models .......... 4050
Wiring Diagram - AUDIO -/RHD Models ......... 4052
NATS (Nissan Anti-Theft System).................... 4054
Wiring Diagram - NATS -/LHD Models............ 4054
Wiring Diagram - NATS -/RHD Models ........... 4055
HARNESS LAYOUT............................................ 4056
Main Harness ................................................... 4056
Engine Room Harness..................................... 4062
Engine Control Harness................................... 4068
Chassis Harness and Tail Harness ................. 4071
Room Lamp Harness/LHD Models .................. 4072
Room Lamp Harness/RHD Models ................. 4073
WIRING DIAGRAM CODES (CELL CODES)..... 4074
SUPER MULTIPLE JUNCTION (SMJ)............... 4075
Terminal Arrangement ..................................... 4075

EL

Wiring Diagram Ð METER Ð/Gasoline
Engine with Tachometer
GEL540A
METER AND GAUGES
EL-4028

GEL541A
METER AND GAUGES
Wiring Diagram Ð METER Ð/Gasoline
Engine with Tachometer (Cont'd)
EL-4029