NISSAN ROGUE HYBRID 2017 2.G Dismantling Guide

5. Storing the Vehicle
The service plug must be removed to shut down the high-voltage system for storage.
Do
not store a vehicle inside a structure. Keep the vehicle away from other vehicles if the
high-voltage battery is severely damaged. There is possibility of delayed fire from a severely
damaged high-voltage battery.
If the Rogue HYBRID needs to be stored or left unattended, the high-voltage system must be shut down by
removing the service plug [refer to Alternate Procedure 2 (Remove Service Plug) (DG–29)] and a sign put
on

the vehicle indicating it is a hybrid vehicle with high-voltage dangers. For example:
DG–41

AAYIA0020GB
DG–42

6. Dismantling Information
Removal
or repair of the high-voltage battery requires special tools and specific training. Nissan strongly
recommends that only certified NISSAN dealer technicians perform these operations.
6-1 Precautions for Handling High-voltage Battery DANGER
• Because Rogue HYBRID contains a high-voltage battery, there is the risk of
electric
shock, electric leakage, or similar accidents if the high-voltage components or
vehicle is handled incorrectly. Be sure to follow the correct work procedures when
performing inspection and dismantling.
• If it is necessary to touch any of the high-voltage harnesses or components you
must
always wear appropriate Personal Protective Equipment (PPE) and properly
shut-down the high-voltage system by removing the service plug.
• Be sure to always wear appropriate PPE before beginning work on the high-
voltage
system.
• Be sure to remove the service plug in order to shut-down the high-voltage system
before
performing inspection or dismantling of high-voltage system harnesses and
parts.
• If the vehicle is heavily damaged, for example the high-voltage battery is
deformed,
broken, or cracked; appropriate PPE must always be used at all times to
avoid electrical shock.
DG–43

• The colors of the high-voltage harnesses and connectors are all orange. Orange
high-
voltage labels
are applied to the high-voltage battery and other high-voltage devices. Do
not touch the high-voltage battery or other high-voltage devices without always wearing
appropriate PPE.
• Clearly identify the persons responsible for high-voltage work and ensure that other
persons
do not touch the vehicle. When not working, cover high-voltage parts with an
insulating cover sheet and sign or similar item to prevent other persons from contacting
them.
• Be sure to put the removed service plug in your pocket and carry it with you so
another
person does not accidentally reinstall it while work is in progress.
• The high-voltage battery retains high-voltage at all times. Appropriate Personal
Protective
Equipment (PPE) must always be worn when touching or working on
high-voltage components to avoid risk of electrical shock and severe personal injury or
death.
• Immediately insulate disconnected high-voltage connectors and terminals with
insulated
tape.
• The vehicle contains parts that contain powerful magnets. If a person who is wearing
a

pacemaker or other medical device is close to these parts, the medical device may be
affected by the magnets. Such persons must not perform work on the vehicle.
• Because this vehicle uses components that contain high-voltage and powerful
magnetism,
do not carry any metal products which may cause short circuits, or any
magnetic media (cash cards, credit cards, etc.) which may be damaged when working on
the vehicle.
• Keep removed high-voltage battery packs away from rain to avoid electric shock.
•

Do not heat removed battery packs higher than 158° F (70° C) .
DG–44

6-2 High-Voltage Battery Pack Removal
6-2.1
Exploded Views
High-Voltage Battery Exploded View : Vehicle front
1.

12-Volt battery positive terminal 2. DC/DC converter 3. High-voltage battery
4. Battery cooling fan bracket 5. Air duct B 6. Battery cooling fan
7. Air duct A 8. Air duct C A. Clip
B. To floor C. Bushing AAYIA0528ZZ
DG–45

Luggage Trim Exploded View
: Vehicle front
: Clip
: Pawl
: Metal clip AAYIA0562ZZ
DG–46

1. Tonneau cover assembly
(if
equipped) 2. Luggage side upper finisher
(LH) 3. Luggage side lower finisher
(LH)
4. Luggage side finisher mask
(LH) 5. Luggage side finisher bracket
(LH)6. Front luggage board
7. Rear luggage board 8. Luggage floor box 9. Luggage floor box lid
10. Luggage rear plate 11. Luggage rear plate mask 12. Luggage side lower finisher
(RH)
13. Luggage side upper finisher
(RH) 14. Luggage side finisher mask
(RH)15. Rope hook
16. Luggage side finisher lid (LH) 17. Luggage room lamp 18. Luggage room power socket
19. Luggage side finisher bracket
(RH)
DG–47

6-2.2 Removal Procedure
1. Discharge high-voltage battery. Refer to 3-3 Discharge Procedures (DG–19).
2.

Remove the service plug. Refer to Alternate Procedure 2 (Remove Service Plug) (DG–29).DANGER
Immediately protect the terminals of the disconnected high-voltage harness connector
socket

using insulated tape so that they are not exposed.
3. Fully open back door.
4. Open the storage box lid.
5. Lift rear end of rear luggage board (2)and remove front luggage board belt (1)from rear luggage
board, and then remove rear luggage board.
6. Remove front luggage board fixing clips (A).
7. Lift rear end of front luggage board and slide it towards vehicle rear according to numerical order 12indicated
by arrows as shown in the figure, and then remove
front luggage board. AAYIA0521ZZ
AAYIA0522ZZ
AAYIA0523ZZ
DG–48

8. Apply protective tape
(A)on luggage box to protect it
from damage.
9. Disengage fixing pawls using a remover tool (A), and
then remove luggage box lid. : Pawl
10.

Remove fixing clips (A), and then remove luggage box.
11. Disconnect the harness connector (A)from the inside
key antenna (console) (1).
12. Remove clips and remove inside key antenna (console) . : Vehicle front
: Clip AAYIA0524ZZ
AAYIA0525ZZ
AAYIA0527ZZ
AAYIA0561ZZ
DG–49

13. Loosen high-voltage harness connector nut
(A), then
remove harness clamp (C)and disconnect high-voltage
harness connector (B). DANGER
Touching high-voltage components without wearing
appropriate

Personal Protective Equipment (PPE) will
cause electrocution. DANGER
Immediately protect the terminals of the disconnected high-voltage harness connector
socket

using insulated tape so that they are not exposed.
NOTE:
High-voltage harness connector mounting nut (A) is fixed to the connector to prevent the nut
from dropping. 14. Disconnect harness connector (D)from high-voltage battery, then remove harness clamp (E).DANGER
Immediately protect the terminals of the disconnected high-voltage harness connector
socket

using insulated tape so that they are not exposed.
15. Disconnect 12-volt battery positive terminal (1)from
DC/DC converter using the following step. a. Remove nut (A), then release harness clamp (B)
from high-voltage battery. : Vehicle front
16.

Disconnect DC/DC converter harness connector (A),
then release harness clamp (B).DANGER
Touching high-voltage components without wearing
appropriate

Personal Protective Equipment (PPE) will
cause electrocution. AAYIA0529ZZ
AAYIA0553ZZ
AAYIA0554ZZ
DG–50