ESP NISSAN TEANA 2003 Service Manual

HO2S2 HEATER
EC-723
[VQ]
C
D
E
F
G
H
I
J
K
L
MA
EC

HO2S2 HEATERPFP:226A0
DescriptionBBS0055D
SYSTEM DESCRIPTION
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION
CONSULT-II Reference Value in Data Monitor ModeBBS0055E
Specification data are reference values.
Sensor Input signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Engine speed
Heated oxygen sensor 2
heater controlHeated oxygen sensor 2 heater Crankshaft position sensor (POS)
Engine coolant temperature sensorEngine coolant tempera-
ture
Mass air flow sensor Amount of intake air
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,600OFF
Below 3,600 rpm after the following conditions are met.

Engine: After warming up

Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no loadON
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 HTR (B1)
HO2S2 HTR (B2)

Engine speed is below 3,600 rpm after the following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no loadON

Engine speed: Above 3,600 rpm OFF

EC-730
[VQ]
IAT SENSOR

IAT SENSORPFP:22630
Component DescriptionBBS0055J
The intake air temperature sensor is built-into mass air flow sensor.
The sensor detects intake air temperature and transmits a signal to
the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

*: These data are reference values and are measured between ECM terminal 34
(Intake air temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
PBIB1604E
Intake air temperature
°C (°F)Voltage* V Resistance kΩ
25 (77) 3.3 1.800 - 2.200
80 (176) 1.2 0.283 - 0.359
SEF012P

EC-754
[VQ]
VIAS

VIAS Control Solenoid Valve
The VIAS control solenoid valve cuts the intake manifold vacuum
signal for power valve control. It responds to ON/OFF signals from
the ECM. When the solenoid is OFF, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil
pulls the plunger downward and feeds the vacuum signal to the
power valve actuator.
CONSULT-II Reference Value in Data Monitor ModeBBS00566
Specification data are reference values.
PBIB2108E
MONITOR ITEM CONDITION SPECIFICATION
VIAS S/V

Engine: After warming up1,800 - 3,600 rpm (VQ35DE engine)
1,800 - 3,750 rpm (VQ23DE engine)ON
Except above conditions OFF

SQUEAK AND RATTLE TROUBLE DIAGNOSES
EI-5
C
D
E
F
G
H
J
K
L
MA
B
EI

SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowBIS0011A
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EI-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

FUEL INJECTOR AND FUEL TUBE
EM-35
[QR]
C
D
E
F
G
H
I
J
K
L
MA
EM

a. Remove quick connector cap (engine side).
b. With the sleeve side of quick connector release facing quick connector, install quick connector release
onto fuel tube.
c. Insert quick connector release into quick connector until sleeve
contacts and goes no further. Hold quick connector release on
that position.
CAUTION:
Inserting quick connector release hard will not disconnect
quick connector. Hold quick connector release where it
contacts and goes no further.
d. Draw and pull out quick connector straight from fuel tube.
CAUTION:

Pull quick connector holding “A” position in the figure.

Do not pull with lateral force applied. O-ring inside quick
connector may be damaged.

Prepare container and cloth beforehand as fuel will leak out.

Avoid fire and sparks.

Keep parts away from heat source. Especially, be careful when welding is performed around
them.

Do not expose parts to battery electrolyte or other acids.

Do not bend or twist connection between quick connector and fuel feed hose during installa-
tion/removal.

To keep clean the connecting portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
4. Remove PCV hose. Refer to EM-19, "
INTAKE MANIFOLD" .
5. Disconnect harness connector from ignition coil.
6. Remove sub-harness for fuel injector.
7. Remove electric throttle control actuator and intake manifold support. Refer to EM-19, "
INTAKE MANI-
FOLD" .
KBIA0701E
KBIA0702E
PBIC2205E

EM-58
[QR]
TIMING CHAIN

INSTALLATION
NOTE:
The figure shows the relationship between the mating mark on each
timing chain and that on the corresponding sprocket, with the com-
ponents installed.
1. Make sure that crankshaft key points straight up.
2. Tighten mounting bolts in numerical order as shown in the figure
with the following procedure to install balancer unit.
CAUTION:
If mounting bolts are re-used, check their outer diameter
before installation. Refer to EM-57, "
Balancer Unit Mounting
Bolt Outer Diameter" .
a. Apply new engine oil to threads and seat surfaces of mounting
bolts.
b. Tighten all bolts.
c. Turn all bolts 90 degrees clockwise (angle tightening).
CAUTION:
Check tightening angle with angle wrench (SST) or a pro-
tractor. Do not make judgment by visual check alone.
d. Completely loosen.
CAUTION:
In this step, loosen bolts in reverse order as shown in the
figure.
e. Tighten all bolts.
f. Turn them another 90 degrees clockwise (angle tightening).
PBIC2182E
: 48.1 N·m (4.9 kg-m, 35 ft-lb)KBIA0122E
: 0 N·m (0 kg-m, 0 ft-lb)
: 48.1 N·m (4.9 kg-m, 35 ft-lb)
KBIA0080E

EM-66
[QR]
CYLINDER HEAD


If the engine speed is out of specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.

If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (Valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure the compression pressure again.

If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, piston rings may be worn out or damaged. Check
piston rings and replace if necessary.
–If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.

If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, cylinder head gasket is leaking. In such a case, replace cylin-
der head gasket.
9. After inspection is completed, install removed parts.
10. Start engine, and confirm that engine runs smoothly.
11. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-52, "
TROUBLE DIAGNOSIS" .
Removal and InstallationBBS0059C
REMOVAL
1. Release fuel pressure. Refer to EC-49, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant and engine oil. Refer to CO-10, "
Changing Engine Coolant" and LU-9, "Changing
Engine Oil" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts.

Exhaust manifold and three way catalyst assembly; Refer to EM-23, "EXHAUST MANIFOLD AND
THREE WAY CATALYST" .

Intake manifold and fuel tube assembly; Refer to EM-19, "INTAKE MANIFOLD" .

Water control valve and housing (water outlet); Refer to CO-24, "THERMOSTAT AND WATER CON-
TROL VALVE" .
1. Cylinder head assembly 2. Cylinder head gasket 3. Engine cover bracket (rear)
4. Cylinder head bolt
PBIC2424E

EM-84
[QR]
CYLINDER BLOCK

9. Remove pilot converter using pilot bushing puller (SST) or suit-
able tool.
10. Remove piston and connecting rod assembly with the following procedure:

Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer
to EM-99, "
CONNECTING ROD SIDE CLEARANCE" .
a. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
b. Remove connecting rod cap.
c. Using hammer handle or similar tool, push piston and connect-
ing rod assembly out to the cylinder head side.
CAUTION:
Be careful not to damage the cylinder wall and crankshaft
pin, resulting from an interference of the connecting rod big
end.
11. Remove connecting rod bearings.
CAUTION:
Identify installation positions, and store them without mixing them up.
12. Remove piston rings form piston.

Before removing piston rings, check the piston ring side clearance. Refer to EM-100, "PISTON RING
SIDE CLEARANCE" .

Use piston ring expander (commercial service tool).
CAUTION:

When removing piston rings, be careful not to damage
piston.

Be careful not to damage piston rings by expanding
them excessively.
13. Remove piston from connecting rod with the following procedure:
SBIA0274E
PBIC0259E
PBIC0087E

CYLINDER BLOCK
EM-89
[QR]
C
D
E
F
G
H
I
J
K
L
MA
EM


Assemble so that the front mark on the piston head and the oil
holes and the cylinder number on connecting rod are posi-
tioned as shown in the figure.
c. Install new snap ring to the groove of the piston front side.

Insert it fully into groove to install.

After installing, make sure that connecting rod moves
smoothly.
9. Using piston ring expander (commercial service tool), install piston rings.
CAUTION:

Be careful not to damage piston.

Be careful not to damage piston rings by expanding them excessively.

Position each ring with the gap as shown in the figure refer-
ring to the piston front mark.

Install second ring with the stamped surface facing upward.
NOTE:
If there is no stamped mark on piston ring, no specific orienta-
tion is required for installation.
10. Inspect outer diameter of connecting rod bolts. Refer to EM-107, "
CONNECTING ROD BOLT OUTER
DIAMETER" .
11. Install connecting rod bearings to connecting rod and connecting rod cap.

When installing connecting rod bearings, apply new engine oil to the bearing surface (inside). Do not
apply new engine oil to the back surface, but thoroughly clean it.

When installing, align the connecting rod bearing stopper pro-
trusion with the cutout of connecting rod and connecting rod
cap to install.

Ensure the oil hole on connecting rod and that on the corre-
sponding bearing are aligned.
12. Install piston and connecting rod assembly to crankshaft.

Position crankshaft pin corresponding to connecting rod to be installed onto the bottom dead center.

Apply new engine oil sufficiently to the cylinder bore, piston and crankshaft pin journal.

Match the cylinder position with the cylinder number on connecting rod to install.
PBIC2194E
Stamped mark:
To p r i n g : —
Second ring : 2F
PBIC2195E
PBIC2067E

CYLINDER BLOCK
EM-95
[QR]
C
D
E
F
G
H
I
J
K
L
MA
EM

CAUTION:
In grinding crankshaft pin to use undersize bearings, keep the
fillet R [1.5 - 1.7 mm (0.059 - 0.067 in)].
Bearing undersize table
Unit: mm (in)
HOW TO SELECT MAIN BEARING
When New Cylinder Block and Crankshaft are Used
1. “Main Bearing Selection Table” rows correspond to main bearing
housing grade on rear left side of cylinder block.

If there is a corrected stamp mark on cylinder block, use it as
a correct reference.
2. Apply main journal diameter grade stamped on crankshaft front
side to column in the “Main Bearing Selection Table”.
3. Read the symbol at the cross point of selected row and column in the “Main Bearing Selection Table”.
CAUTION:
There are two main bearing selection tables. One is for odd-numbered journals (No. 1, 3 and 5) and
the other is for even-numbered journals (No. 2 and 4). Make certain to use the appropriate table.
This is due to differences in the specified clearances.
4. Apply the symbol obtained to the “Main Bearing Grade Table” to select main bearing.
NOTE:
Service part is available as a set of both upper and lower.
When Cylinder Block and Crankshaft are Reused
1. Measure the dimensions of the cylinder block main bearing housing inner diameter and crankshaft main
journal diameter individually. Refer to EM-103, "
MAIN BEARING HOUSING INNER DIAMETER" and
EM-104, "
CRANKSHAFT MAIN JOURNAL DIAMETER" .
2. Apply the measured dimension to the “Main Bearing Selection Table”.
PBIC2200E
Size Thickness
US 0.25 (0.0098) 1.624 - 1.632 (0.0639 - 0.0643)
SBIA0283E
PBIC2198E