height adjustment NISSAN TEANA 2003 User Guide

BRAKE BOOSTER
BR-23
C
D
E
G
H
I
J
K
L
MA
B
BR

INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Using a handy vacuum pump, apply a vacuum of −66.7 kPa (−
500 mmHg, −19.69 inHg) to brake booster.
2. Check output rod length.
INSTALLATION
1. Loosen lock nut to adjust input rod length so that the length “B”
(shown in the figure) satisfies the specified value.
2. Temporarily tighten lock nut after adjusting the length “B” to the
specified value, and then install brake booster on dash panel.
CAUTION:
Always install gasket between brake booster and dash-
board panel.
3. Install brake booster and brake pedal assembly nuts and bolt,
and then tighten to the specified torque. Refer to BR-7,
"Removal and Installation" .
4. Connect brake pedal with clevis of input rod.
5. Install brake master cylinder. Refer to BR-14, "
Removal and Installation" .
6. Install vacuum hose. Refer to BR-24, "
VACUUM LINES" .
7. Adjust brake pedal free height and the play of brake pedal. Refer to BR-6, "
Inspection and Adjustment" .
8. Tighten input rod lock nut to the specified torque. Refer to BR-22, "
COMPONENTS" .
9. Refill with new brake fluid and bleed air. Refer to BR-11, "
Hydraulic Circuit" . Standard dimension when applying vacuum of −66.7
kPa (−500 mmHg, −19.69 inHg) (Reference value)
Models without VDC : 10.4 mm (0.409 in)
Models with VDC : −6.2 mm (−0.244 in)
SBR208E
Length “B” : 125 mm (4.92 in)
SGIA0060E

EM-2 CAMSHAFT ............................................................... 41
Removal and Installation ........................................ 41
REMOVAL ........................................................... 41
INSPECTION AFTER REMOVAL ........................ 44
INSTALLATION .................................................... 47
INSPECTION AFTER INSTALLATION ................ 49
Valve Clearance ...................................................... 50
INSPECTION ....................................................... 50
ADJUSTMENT .................................................... 51
TIMING CHAIN .......................................................... 53
Removal and Installation ........................................ 53
REMOVAL ........................................................... 54
INSPECTION AFTER REMOVAL ........................ 57
INSTALLATION .................................................... 58
OIL SEAL .................................................................. 62
Removal and Installation of Valve Oil Seal ............. 62
REMOVAL ........................................................... 62
INSTALLATION .................................................... 62
Removal and Installation of Front Oil Seal ............. 63
REMOVAL ........................................................... 63
INSTALLATION .................................................... 63
Removal and Installation of Rear Oil Seal .............. 64
REMOVAL ........................................................... 64
INSTALLATION .................................................... 64
CYLINDER HEAD ..................................................... 65
On-Vehicle Service ................................................. 65
CHECKING COMPRESSION PRESSURE ......... 65
Removal and Installation ........................................ 66
REMOVAL ........................................................... 66
INSPECTION AFTER REMOVAL ........................ 67
INSTALLATION .................................................... 68
INSPECTION AFTER INSTALLATION ................ 68
Disassembly and Assembly .................................... 70
DISASSEMBLY ................................................... 70
ASSEMBLY ......................................................... 71
Inspection After Disassembly ................................. 72
VALVE DIMENSIONS .......................................... 72
VALVE GUIDE CLEARANCE .............................. 73
VALVE GUIDE REPLACEMENT ......................... 73
VALVE SEAT CONTACT ..................................... 75
VALVE SEAT REPLACEMENT ........................... 75
VALVE SPRING SQUARENESS ......................... 76
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 76
ENGINE ASSEMBLY ................................................ 77
Removal and Installation ........................................ 77
REMOVAL ........................................................... 78
INSTALLATION .................................................... 79
INSPECTION AFTER INSTALLATION ................ 80
CYLINDER BLOCK ................................................... 81
Disassembly and Assembly .................................... 81
DISASSEMBLY ................................................... 82
ASSEMBLY ......................................................... 86
How to Select Piston and Bearing .......................... 91
DESCRIPTION .................................................... 91
HOW TO SELECT PISTON ................................. 92
HOW TO SELECT CONNECTING ROD BEAR-ING ....................................................................... 92
HOW TO SELECT MAIN BEARING .................... 95
Inspection After Disassembly .................................. 99
CRANKSHAFT END PLAY .................................. 99
CONNECTING ROD SIDE CLEARANCE ........... 99
PISTON TO PISTON PIN OIL CLEARANCE ....... 99
PISTON RING SIDE CLEARANCE ...................100
PISTON RING END GAP ..................................100
CONNECTING ROD BEND AND TORSION .....101
CONNECTING ROD BIG END DIAMETER ......101
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................101
CYLINDER BLOCK DISTORTION ....................102
MAIN BEARING HOUSING INNER DIAMETER .103
PISTON TO CYLINDER BORE CLEARANCE ..103
CRANKSHAFT MAIN JOURNAL DIAMETER ...104
CRANKSHAFT PIN JOURNAL DIAMETER ......105
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ...............................................................105
CRANKSHAFT RUNOUT ..................................105
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................105
MAIN BEARING OIL CLEARANCE ...................106
MAIN BEARING CRUSH HEIGHT ....................107
CONNECTING ROD BEARING CRUSH
HEIGHT .............................................................107
LOWER CYLINDER BLOCK MOUNTING BOLT
OUTER DIAMETER ...........................................107
CONNECTING ROD BOLT OUTER DIAMETER .107
SERVICE DATA AND SPECIFICATIONS (SDS) ....108
Standard and Limit ................................................108
GENERAL SPECIFICATIONS ...........................108
DRIVE BELT ......................................................108
EXHAUST MANIFOLD ......................................108
SPARK PLUG ....................................................108
CYLINDER HEAD ..............................................108
VALVE ................................................................109
CAMSHAFT AND CAMSHAFT BEARING .........113
CYLINDER BLOCK ............................................113
PISTON, PISTON RING AND PISTON PIN ......114
CONNECTING ROD ..........................................115
CRANKSHAFT ...................................................115
MAIN BEARING .................................................117
CONNECTING ROD BEARING .........................118
VQ
PRECAUTIONS .......................................................119
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................119
OPERATION PROCEDURE ..............................119
Precautions for Drain Engine Coolant ...................119
Precautions for Disconnecting Fuel Piping ...........119
Precautions for Removal and Disassembly ..........119
Precautions for Inspection, Repair and Replace-
ment ......................................................................119
Precautions for Assembly and Installation ............119

LT-2 CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 48
CONSULT-II Functions (BCM) ................................ 49
CONSULT-II Functions (IPDM E/R) ........................ 49
Headlamp High Do Not Illuminate (Both Sides) ...... 50
Headlamp High Does Not Illuminate (One Side) .... 53
High Beam Indicator Does Not Illuminate ............... 54
Headlamp Low Beam Does Not Illuminate (Both
Sides) ..................................................................... 54
Headlamp Low Beam Does Not Illuminate (One
Side) ....................................................................... 57
Headlamps High Do Not Go OFF (Both Sides) ...... 58
Headlamps Low Do Not Go OFF (Both Sides) ....... 59
Aiming Adjustment .................................................. 60
PREPARATION BEFORE ADJUSTING .............. 60
LOW BEAM AND HIGH BEAM ........................... 60
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 61
Bulb Replacement .................................................. 62
HEADLAMP (UPPER) HIGH BEAM .................... 62
HEADLAMP (LOWER) LOW BEAM .................... 62
PARKING LAMP .................................................. 62
FRONT TURN SIGNAL LAMP ............................ 62
Removal and Installation ........................................ 62
Disassembly and Assembly .................................... 63
DISASSEMBLY ................................................... 63
ASSEMBLY ......................................................... 63
AUTO LIGHT SYSTEM ............................................. 64
Component Parts and Harness Connector Location ... 64
System Description ................................................. 64
OUTLINE ............................................................. 64
AUTO LIGHT OPERATION ................................. 65
COMBINATION SWITCH READING FUNCTION ... 65
HEADLAMP LOW AND HIGH OPERATION
(XENON TYPE) ................................................... 65
HEADLAMP LOW AND HIGH OPERATION
(HALOGEN TYPE) .............................................. 65
FRONT FOG LAMP OPERATION ....................... 65
PARKING, LICENSE PLATE AND TAIL LAMPS
OPERATION ........................................................ 65
CAN Communication System Description .............. 65
CAN Communication Unit ....................................... 65
Major Components and Functions .......................... 65
Wiring Diagram — AUTO/L — ................................ 66
Terminals and Reference Values for BCM .............. 68
Terminals and Reference Values for IPDM E/R ...... 69
How to Perform Trouble Diagnosis ......................... 69
Preliminary Check .................................................. 70
SETTING CHANGE FUNCTIONS ....................... 70
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 70
CONSULT-II Functions (BCM) ................................ 71
Auto Light Function Does Not Operate ................... 71
Removal and Installation for Optical Sensor ........... 74
REMOVAL ........................................................... 74
INSTALLATION .................................................... 74
ACTIVE AFS ............................................................. 75
Component Parts and Harness Connector Location ... 75
System Description ................................................. 75AFS (ADAPTIVE FRONT-LIGHTING SYSTEM) ... 75
OUTLINE ............................................................. 76
BENDING LAMP OPERATION ............................ 76
CAN Communication System Description .............. 77
CAN Communication Unit ....................................... 77
Schematic ............................................................... 78
Wiring Diagram — AFS — ...................................... 79
Terminals and Reference Values for AFS Control
Unit .......................................................................... 82
CONSULT-II Functions (ADAPTIVE LIGHT) ........... 82
CONSULT-II BASIC OPERATION ....................... 82
WORK SUPPORT ............................................... 82
SELF-DIAG RESULTS ......................................... 84
DATA MONITOR .................................................. 86
ACTIVE TEST ...................................................... 87
AFS Operation Check (Function Test) .................... 88
Bending Lamps Do Not Illuminate (Both Side) ....... 90
Bending Lamp Does Not Illuminate (One Side) ...... 91
Bending Lamp Does Not turn OFF ......................... 92
DTC B2515 [ST ANG SEN SIG] ............................. 92
DTC B2516 [SHIFT POS SIG (P, R)] ...................... 93
DTC B2517 [VEHICLE SPEED SIG] ...................... 93
Aiming Adjustment .................................................. 94
Bulb Replacement ................................................... 94
Removal and Installation of AFS Control Unit ......... 94
REMOVAL ............................................................ 94
INSTALLATION .................................................... 94
Removal and Installation of Steering Angle Sensor ... 94
REMOVAL ............................................................ 94
INSTALLATION .................................................... 94
HEADLAMP AIMING CONTROL (AUTO) ................ 95
Component Parts and Harness connector Location ... 95
System Description ................................................. 96
OUTLINE ............................................................. 96
HEADLAMP AUTO AIMING CONTROL OPER-
ATION .................................................................. 97
CAN Communication System Description .............. 97
CAN Communication Unit ....................................... 97
Schematic ............................................................... 98
Wiring Diagram — H/AIM — ................................... 99
Terminals and Reference Values for Height Sensor .103
How to Proceed With Trouble Diagnosis ..............103
CONSULT-II Functions (HEADLAMP LEVELIZER) .103
CONSULT-II BASIC OPERATION .....................103
WORK SUPPORT .............................................103
DATA MONITOR ................................................104
ACTIVE TEST ....................................................105
SELF-DIAG RESULTS .......................................105
Check Aiming Control System ..............................107
Headlamp Aiming Motor Does Not Operate (Both
Sides) ....................................................................108
Headlamp Aiming Motor Does Not Operate (One
Side) ...................................................................... 111
DTC B2081 [INITIAL NOT DONE] ........................112
DTC B2082 [SENSOR OUT OF RANGE] .............112
DTC B2083 [SEN SIG NOT PLAUSIBLE] ............113
DTC B2084 [VOLTAGE UNDER LIMIT] ................113
DTC B2085 [LOW BEAM SIG OPEN LINE] .........114
DTC B2086 [FRQ. OVER LIMIT] ..........................115

LT-3
C
D
E
F
G
H
I
J
L
MA
B
LT
DTC B2087 [SHORT TO GROUND] ..................... 116
DTC B2088 [SHORT TO BATTERY] ..................... 118
Removal and Installation of Height Sensor .......... 120
REMOVAL ......................................................... 120
INSTALLATION ................................................. 120
HEADLAMP AIMING CONTROL (MANUAL) ........ 121
Schematic ............................................................ 121
Wiring Diagram — H/AIM — ................................ 122
Removal and Installation ...................................... 125
REMOVAL ......................................................... 125
INSTALLATION ................................................. 125
Switch Circuit Inspection ...................................... 125
FRONT FOG LAMP ................................................ 126
Component Parts and Harness Connector Location . 126
System Description .............................................. 126
OUTLINE ........................................................... 126
COMBINATION SWITCH READING FUNCTION . 127
EXTERIOR LAMP BATTERY SAVER CONTROL . 127
CAN Communication System Description ............ 127
CAN Communication Unit .................................... 127
Schematic ............................................................ 128
Wiring Diagram — F/FOG — ............................... 129
Terminals and Reference Values for BCM ........... 132
Terminals and Reference Values for IPDM E/R ... 133
How to Perform Trouble Diagnosis ...................... 133
Preliminary Check ................................................ 133
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................. 133
CONSULT-II Functions (BCM) ............................. 134
CONSULT-II Functions (IPDM E/R) ..................... 134
Front Fog Lamps Do Not Illuminate (Both Sides) . 135
Front Fog Lamp Does Not Illuminate (One Side) . 137
Front Fog Lamp Indicator Lamp Does Not Illuminate . 138
Front Fog Lamps Does Not Go OFF (Both Sides) . 139
Aiming Adjustment ............................................... 140
Bulb Replacement ................................................ 141
Removal and Installation ...................................... 141
REMOVAL ......................................................... 141
INSTALLATION ................................................. 141
REAR FOG LAMP .................................................. 142
Component Parts and Harness Connector Location . 142
System Description .............................................. 142
OUTLINE ........................................................... 142
COMBINATION SWITCH READING FUNCTION . 143
EXTERIOR LAMP BATTERY SAVER CONTROL . 143
CAN Communication System Description ............ 143
CAN Communication Unit .................................... 143
Wiring Diagram — R/FOG — ............................... 144
Terminals and Reference Value for BCM ............. 146
How to Proceed With Trouble Diagnosis .............. 147
Preliminary Check ................................................ 147
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................. 147
CONSULT-II Function (BCM) ............................... 148
Rear Fog Lamp Does Not Illuminate .................... 148
Rear Fog Lamp Indicator Lamp Does Not Illuminate . 150
Rear Fog Lamp Does Not Go OFF ...................... 151
Bulb Replacement ................................................ 151
Removal and Installation ...................................... 151TURN SIGNAL AND HAZARD WARNING LAMPS .152
Component Parts and Harness Connector Location .152
System Description ...............................................152
OUTLINE ...........................................................152
TURN SIGNAL OPERATION ............................153
HAZARD LAMP OPERATION ...........................153
INTERLOCKED HAZARD LAMP OPERATION
WITH REMOTE KEYLESS ENTRY SYSTEM ...154
INTERLOCKED HAZARD LAMP OPERATION
WITH INTELLIGENT KEY SYSTEM .................154
COMBINATION SWITCH READING FUNCTION .154
CAN Communication System Description ............154
CAN Communication Unit .....................................154
Schematic .............................................................155
Wiring Diagram — TURN — .................................156
Terminals and Reference Values for BCM ............159
How to Perform Trouble Diagnoses .....................160
Preliminary Check ................................................161
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................161
CONSULT-II Functions (BCM) ..............................162
CONSULT-II BASIC OPERATION .....................162
DATA MONITOR ...............................................162
ACTIVE TEST ...................................................162
Turn Signal Lamp RH Does Not Illuminate ...........163
Turn Signal Lamp LH Does Not Illuminate ...........167
Turn Signal Lamps Do Not Operate But Hazard
Warning Lamp Operate ........................................170
Hazard Warning Lamp Do Not Operate But Turn Sig-
nal Lamp Operate .................................................171
Turn Signal Indicator Lamp Does Not Illuminate ..173
Turn Signal Lamps Do Not Go OFF .....................173
Bulb Replacement ................................................175
SIDE TURN SIGNAL LAMP ..............................175
FRONT TURN SIGNAL LAMP ..........................175
REAR TURN SIGNAL LAMP ............................175
Removal and Installation ......................................175
SIDE TURN SIGNAL LAMP ..............................175
FRONT TURN SIGNAL LAMP ..........................175
REAR TURN SIGNAL LAMP ............................175
LIGHTING AND TURN SIGNAL SWITCH ..............176
Removal and Installation ......................................176
REMOVAL .........................................................176
INSTALLATION .................................................176
Switch Circuit Inspection ......................................176
HAZARD SWITCH ..................................................177
Removal and Installation ......................................177
REMOVAL .........................................................177
INSTALLATION .................................................177
COMBINATION SWITCH ........................................178
Wiring Diagram — COMB SW — .........................178
Terminals and Reference Values for BCM ............179
Combination Switch Reading Function .................183
CONSULT-II Functions (BCM) ..............................183
CONSULT-II BASIC OPERATION .....................184
DATA MONITOR ...............................................184
Combination Switch Inspection ............................185
Removal and Installation ......................................189
STOP LAMP ............................................................190

SC-26
STARTING SYSTEM

ASSEMBLY
Apply high-temperature grease to lubricate the bearing, gears and frictional surface when assembling the
starter.
Carefully observe the following instructions.
Pinion Protrusion Length Adjustment
CLEARANCE (VQ23DE AND VQ35DE MODELS)

With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance “L” between the front
edge of the pinion and the pinion stopper.

Not in the specified value... Adjust by adjusting plate.
MOVEMENT (QR20DE MODELS)

Compare movement “L” in height of pinion when it is pushed out
with magnetic switch energized and when it is pulled out by
hand until it touches stopper.

Not in the specified value... Adjust by adjusting plate.Clearance “L” : Refer to SDS. SC-38, "
Starter" .
SKIB0229E
SEL633BA
Movement “L” : Refer to SDS. SC-38, "Starter" .
SKIB0230E
SEL633BA

WW-36
FRONT WIPER AND WASHER SYSTEM

Washer Nozzle AdjustmentBKS003W9
Adjust spray positions as shown in the figure.
Unit: mm (in)
Insert a needle or suitable tool into the nozzle hole and move it to
adjust the spray position.
Washer Tube LayoutBKS003WA
Spray position h (height) l (width)Diameter
(spray point area)
A 320.2 (12.61) 420.1 (16.54) 80 (3.15)
B 295.1 (11.62) 85.3 (3.36) 80 (3.15)
C 325.3 (12.81) 125.1 (4.93) 80 (3.15)
D 220.3 (8.67) 380.2 (14.97) 80 (3.15)
SKIB0906E
SKIB0907E
SKIB0908E