suspension NISSAN TEANA 2003 Workshop Manual

HEADLAMP AIMING CONTROL (AUTO)
LT-107
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LT

Check Aiming Control SystemBKS002BI
*1 Refer to FSU-5, "FRONT SUSPEN-
SION ASSEMBLY" and RSU-5,
"REAR SUSPENSION ASSEM-
BLY" .*2 Refer to LT-120, "
Removal and
Installation of Height Sensor" .*3 Refer to LT-105, "
SELF-DIAG
RESULTS" .
*4 Refer to LT-105, "
SELF-DIAG
RESULTS" .*5 Refer to LT-105, "
ACTIVE TEST"*6 Refer to LT-36, "Removal and Instal-
lation" .
PKIB8647E

MA-2 PCV VALVE VENTILATION HOSE ...................... 34
Checking EVAP Vapor Lines .................................. 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking A/T Fluid ................................................. 35
Changing A/T Fluid ................................................. 36
Checking CVT Fluid ................................................ 36
Changing CVT Fluid ............................................... 38
Balancing Wheels (Bonding Weight Type) ............. 38
REMOVAL ........................................................... 38
WHEEL BALANCE ADJUSTMENT ..................... 38
Tire Rotation ........................................................... 40
Checking Brake Fluid Level and Leaks .................. 40
Checking Brake Lines and Cables ......................... 40
Changing Brake Fluid ............................................. 40
Checking Disc Brake .............................................. 41
ROTOR ................................................................ 41
CALIPER ............................................................. 41
PAD ..................................................................... 41
Checking Steering Gear and Linkage ..................... 41
STEERING GEAR ............................................... 41
STEERING LINKAGE .......................................... 41
Checking Power Steering Fluid and Lines .............. 42
Axle and Suspension Parts ..................................... 42
Drive Shaft .............................................................. 43
Lubricating Locks, Hinges and Hood Latch ............ 43Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 44
Checking Body Corrosion ....................................... 45
HEMMED PANELS .............................................. 45
PANEL JOINT ...................................................... 45
PANEL EDGE ...................................................... 45
PARTS CONTACT ............................................... 45
PROTECTORS .................................................... 45
ANTI-CORROSION MATERIALS ........................ 45
DRAIN HOLES ..................................................... 45
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 46
Standard and Limit .................................................. 46
BELT DEFLECTION (QR20DE) ........................... 46
BELT DEFLECTION (VQ23DE AND VQ35DE) ... 46
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (QR20DE) ................................................ 46
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VQ23DE AND VQ35DE) ......................... 46
RADIATOR ........................................................... 46
ENGINE OIL CAPACITY (APPROXIMATE)
(QR20DE) ............................................................ 46
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ23DE AND VQ35DE) ..................................... 47
SPARK PLUG (PLATINUM-TIPPED TYPE)
(QR20DE, VQ23DE AND VQ35DE) .................... 47
WHEEL BALANCE .............................................. 47

MA-4
DESCRIPTION

DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsBLS0005D
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel lines and connections for leaks
Engine oil level and oil leaks
Brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnables
Engine performance

MA-10
PERIODIC MAINTENANCE

MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage <30,000 Km [18,000 miles]/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — For models without EURO-OBD system
Driving condition Maintenance itemMainte-
nance
operationMaintenance intervalReference
page
A.........Air cleaner filter ReplaceEvery 30,000 km (18,000 miles)
or 24 monthsMA-20
,
MA-30
ABCD......Engine oil & engine oil
filter ReplaceEvery 7,500 km (4,500 miles) or
6 monthsMA-20
, MA-
21 , MA-30 ,
MA-31
......... JHeated oxygen sensor InspectEvery 30,000 km (18,000 miles)
or 24 monthsEC-150
, EC-
143 , EC-496
, EC-486
.....F....Brake fluid ReplaceEvery 15,000 km (9,000 miles)
or 12 monthsMA-40
. . C . . . . H . . Automatic transaxle fluid ReplaceEvery 30,000 km (18,000 miles)
or 24 monthsMA-36
......GH..Steering gear & linkage,
axle & suspension parts,
propeller shaft, front
drive shafts & exhaust
systemInspectEvery 15,000 km (9,000 miles)
or 12 monthsMA-41
, MA-
42 , MA-43
,MA-35
A.C...GHI.Brake pads, rotors &
other brake componentsInspectEvery 7,500 km (4,500 miles) or
6 monthsMA-41, MA-
41 , MA-41
A.........Air conditioner filter ReplaceEvery 15,000 km (9,000 miles)
or 12monthsAT C - 11 8

MA-42
CHASSIS AND BODY MAINTENANCE

Checking Power Steering Fluid and LinesBLS00063
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:

Do not overfill.

Recommended fluid is DEXRONTM III type ATF or equiva-
lent.
Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .


Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.

Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsBLS00064
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.

Shake each wheel to check for excessive play.

Check wheel bearings for smooth operation.

Check axle and suspension nuts and bolts for looseness.

Check strut (shock absorber) for oil leakage or other damage.

Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B

PS-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartBGS0003O
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
PS-7PS-7PS-23PS-23PS-23PS-7PS-9PS-9
EM-14
, EM-128PS-9PS-15PS-23PS-13PS-12PS-20
NVH in FAX, RAX, FSU, RSU section
NVH in WT section
NVH in WT section
NVH in FAX section
NVH in BR section
Possible cause and SUSPECTED PARTS
Fluid level
Air in hydraulic system
Outer socket ball joint swing torque
Outer socket ball joint rotating torque
Outer socket ball joint end play
Steering fluid leakage
Steering wheel play
Steering gear rack sliding force
Drive belt looseness
Improper steering wheel
Improper installation or looseness or tilt lock lever
Mounting rubber deterioration
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
AXLE and SUSPENSION
TYRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
Symptom SteeringNoise× × ××××× × × ×××× ×
Shake××× ×××× ×
Vibration××××× ×× ×
Shimmy××× × ××× ×
Judder× × ××× ×

STEERING WHEEL
PS-9
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MA
B
PS

STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceBGS0003S
CHECKING CONDITION OF INSTALLATION

Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.

Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.

Check steering gear assembly mounting nut and bolts for looseness. Refer to PS-17, "COMPONENTS" .
CHECKING STEERING WHEEL PLAY

Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on
the outer circumference.

When the measurement value is outside the standard value, check backlash for each joint of steering col-
umn assembly and installation condition of power steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL

Make sure that steering gear assembly, steering column and steering wheel are installed in the correct
position.

Perform neutral position inspection after wheel alignment. Refer to FSU-5, "Wheel Alignment Inspection" .

Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.

Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is
approximately 50 to 80°C (122 to 176°F).]
NOTE:
Tires need to be inflated normal pressure.
4. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position.
NOTE:
Multiply the distance L from the hook of spring balance to the
center of steering wheel by the measurement value with a spring
balance.
5. If steering wheel turning force is out of the specification, check
rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-29,
"CHECKING RELIEF OIL PRESSURE" .
a. Disconnect lower shaft and steering knuckle from steering gear assembly. Refer to FAX-5, "
COMPO-
NENT" , PS-12, "COMPONENTS" .
b. Start and run engine at idle to make sure steering fluid has reached normal operating temperature.Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 – 35 mm (0 – 1.38 in)
Steering wheel turning force
: Less than 45 N (4.6 kg, 10 lb)
SGIA1615E

PS-10
STEERING WHEEL

c. While pulling outer socket slowly in ±11.5 mm (±0.453 in) range
from neutral position, make sure rack sliding force is within
specification.
d. If rack sliding force is not within specification, overhaul steering
gear assembly.
CHECKING FRONT WHEEL TURNING ANGLE

Check front wheel turning angle after toe-in inspection. Place
front wheels on turning radius gauges and rear wheels on
stands. Check the maximum inner and outer wheel turning
angles for LH and RH road wheels.

With the engine at idle, turn steering wheel from full left stop to
full right stop and measure the turning angles.

Measure rack stroke if angles are outside the specified value.

Disassemble steering gear assembly to check the cause that
rack stroke is outside of the standard.

Steering angles are not adjustable. Check steering gear assem-
bly, steering column assembly and front suspension compo-
nents for wear or damage if any of the turning angles are
different from the specified value. Replace any of them, if any
non-standard condition exists.Rack sliding force
: 210.6 – 269.4 N (21.5 – 27.5 kg, 47 – 61 lb)
SST090B
FAA0016D
Tire size 205/65R16 215/55R17
Inner wheel (Angle: A)Minimum 37°00′ (37.0°)33°00′ (33.0°)
Nominal 41°00′ (41.0°)37°00′ (37.0°)
Maximum 42°00′ (42.0°)38°00′ (38.0°)
Outer wheel (Angle: B) 33°00′ (33.0°)31°00′ (31.0°)
SGIA0055E
Tire size 205/65R16 215/55R17
Rack stroke L 73.5 mm (2.894 in) 68.5 mm (2.697 in)
SGIA0629J

POWER STEERING GEAR AND LINKAGE
PS-19
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MA
B
PS

8. Remove high-pressure tube and low-pressure hose of hydraulic
piping, and then drain power steering fluid. Refer to PS-39,
"HYDRAULIC LINE" .
9. Remove fixing bolt (lower side) of lower shaft.
10. Remove stabilizer connecting rod lower nut, and then separate
stabilizer connecting rod from stabilizer bar. Refer to FSU-7,
"Components" .
11. Remove mounting nut and bolt of transverse link ball joint, and
then remove transverse link from steering knuckle. Refer to
FSU-7, "
Components" .
12. Remove front exhaust tube. Refer to EX-2, "
EXHAUST SYS-
TEM" .
13. Remove steering hydraulic piping bracket from front suspension member and rear engine mounting insu-
lator. Refer to PS-39, "
HYDRAULIC LINE" .
14. Set jack under transaxle assembly.
15. Remove front engine mounting bracket and front engine mounting insulator mounting bolts. Refer to EM-
77, "ENGINE ASSEMBLY" .
16. Remove rear engine mounting bracket and rear engine mounting insulator mounting bolts. Refer to EM-
77, "ENGINE ASSEMBLY" .
17. Remove rear engine mounting insulator and front suspension member fixing nuts and bolts. Refer to EM-
77, "ENGINE ASSEMBLY" .
18. Set jack under front suspension member.
19. Loosen mounting nuts (front side) of front suspension member. Refer to FSU-7, "
Components" .
20. Remove mounting bolts (body side) of member stay, and then loosen nuts (front suspension member side
mounting point) of member stay. Refer to FSU-7, "
Components" .
21. Gradually lower jack to remove steering gear assembly mounting nut and bolts and remove rack mounting
bracket, rack mounting insulator and sleeve from vehicle, and then remove steering gear assembly from
vehicle.
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to PS-17, "COMPONENTS" .

When installing lower shaft to steering gear assembly, follow the procedure listed below.
–Set rack of steering gear in the neutral position.
NOTE:
To get the neutral position of rack, turn pinion assembly and measure the distance of inner socket, and
then measure the intermediate position of the distance.
–Align rear cover cap projection (A) with the marking position (B)
of gear housing assembly.
–Install slit part of lower shaft (C) aligning with the projection (A)
of rear cover cap (1). Make sure that the slit part of lower shaft
(C) is aligned with both the projection (A) of rear cover cap (1)
and the marking position (B) of gear housing assembly.
–After installation, bleed air from the steering hydraulic system.
Refer to PS-39, "
HYDRAULIC LINE" .
–Perform final tightening of nuts and bolts on each part under
unladen conditions with tyres on level ground when removing
steering gear assembly. Check wheel alignment. Refer to FSU-
5, "Wheel Alignment Inspection" .
–Adjust neutral position of steering angle sensor after checking the wheel alignment for the models with
VDC. Refer to BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .
INSPECTION AFTER INSTALLATION
Make sure that steering wheel operates smoothly by turning several times from full left stop to full right stop.
SGIA0987E
SGIA1140E

RAX-2
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartBDS0007X
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FSU-7—
NVH in RAX and RSU sections
NVH in WT section
NVH in WT section
NVH in BR section
Possible cause and Suspected parts
Improper installation, looseness
Parts interference
Rear AXLE AND Rear SUSPENSION
TIRES
ROAD WHEELS
BRAKES
Symptom Rear axleNoise××××××
Shake××××××
Vibration×××× ×
Shimmy××××××
Judder× ××××
Poor quality ride or handling××××××