disc brake NISSAN TEANA 2003 Manual PDF

PARKING BRAKE SHOE
PB-7
C
D
E
G
H
I
J
K
L
MA
B
PB

INSTALLATION
Be careful of the following, and install in the revers order of the removal.

Refer to PB-5, "Components" and apply PBC (Poly Butyl Cuprysil) grease or equivalent to the specified
points during assembly.

Assemble adjusters so that threaded part is expanded when
rotating it in the direction shown by arrow.

Shorten adjuster by rotating it.

When disassembling adjuster, apply PBC (Poly Butyl Cuprysil)
grease or equivalent to threads.

Check shoe sliding surface and drum inner surface for grease.
Wipe it off if there is.

After replacing brake shoes or disc rotors, or if brakes do not
function well, preform break-in operation as follows.
1. Adjust parking brake pedal stroke to the specified amount. Refer
to PB-2, "
ADJUSTMENT" .
2. Perform parking brake break-in (drag run) operation by driving vehicle under the following conditions:
3. After break-in operation, check pedal stroke of parking brake. Readjust if it is no longer at the specified
stroke. Refer to PB-2, "
ADJUSTMENT" .

To prevent lining from getting too hot, allow a cool off period of approximately 5 minutes after every
break-in operation.

Do not perform excessive break-in operations, because it may cause uneven or early wear of lining.Drive forward

Vehicle speed approx. 40 km/h (25 MPH) set (forward)

Parking brake operating force approx. 185 N (18.9 kg, 41.6 lb) set

Duration approx. 5 sec.
SFIA0153E

PB-8
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Parking Drum Brake BFS000CI
Parking Brake ControlBFS000CJ
Brake liningStandard thickness 3.2 mm (0.126 in)
Repair limit thickness 1.5 mm (0.059 in)
Drum (disc)Standard inner diameter 172 mm (6.77 in) dia.
Maximum inner diameter 173 mm (6.81 in) dia.
Control typeFoot pedal
Number of notches [under force of 196 N (20.0 kg, 44.1 lb)] 3 − 4 notches
Number of notches when warning lamp switch comes on 1 notch

STEERING WHEEL
PS-9
C
D
E
F
H
I
J
K
L
MA
B
PS

STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceBGS0003S
CHECKING CONDITION OF INSTALLATION

Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.

Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.

Check steering gear assembly mounting nut and bolts for looseness. Refer to PS-17, "COMPONENTS" .
CHECKING STEERING WHEEL PLAY

Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on
the outer circumference.

When the measurement value is outside the standard value, check backlash for each joint of steering col-
umn assembly and installation condition of power steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL

Make sure that steering gear assembly, steering column and steering wheel are installed in the correct
position.

Perform neutral position inspection after wheel alignment. Refer to FSU-5, "Wheel Alignment Inspection" .

Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.

Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is
approximately 50 to 80°C (122 to 176°F).]
NOTE:
Tires need to be inflated normal pressure.
4. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position.
NOTE:
Multiply the distance L from the hook of spring balance to the
center of steering wheel by the measurement value with a spring
balance.
5. If steering wheel turning force is out of the specification, check
rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-29,
"CHECKING RELIEF OIL PRESSURE" .
a. Disconnect lower shaft and steering knuckle from steering gear assembly. Refer to FAX-5, "
COMPO-
NENT" , PS-12, "COMPONENTS" .
b. Start and run engine at idle to make sure steering fluid has reached normal operating temperature.Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 – 35 mm (0 – 1.38 in)
Steering wheel turning force
: Less than 45 N (4.6 kg, 10 lb)
SGIA1615E

WHEEL HUB
RAX-3
C
E
F
G
H
I
J
K
L
MA
B
RAX

WHEEL HUBPFP:43202
On-Vehicle Inspection BDS0007Y
Make sure that the mounting conditions (looseness, backlash) of each components and the component condi-
tions (wear, damage) are normal.
WHEEL BEARING INSPECTION

Move wheel hub and bearing assembly in the axial direction by hand make sure there is no looseness of
wheel bearing.

Rotate wheel hub and make sure that is no unusual noise or other irregular conditions. If there is any of
irregular conditions, replace wheel hub and bearing assembly.
Removal and InstallationBDS0007Z
COMPONENT
REMOVAL
Wheel Hub and Bearing Assembly
1. Remove tires from vehicle.
2. Remove wheel sensor from axle housing. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove torque member fixing bolts. Hang torque member in a place where it will not interfere with work.
Refer to BR-33, "
REAR DISC BRAKE" .
NOTE:
Do not depress brake pedal while brake caliper is removed.Axial end play : 0.05 mm (0.0020 in) or less
1. Disc rotor 2. Wheel hub and bearing assembly 3. Anchor block
4. Back plate 5. Bushing 6. Hub cap
7. Ball seat 8. Axle housing 9. Cotter pin
SDIA1716E

RAX-4
WHEEL HUB

4. Put matching mark on disc rotor and wheel hub and bearing
assembly, then remove disc rotor.
5. Remove bolts, and then remove wheel hub and bearing assem-
bly from axle housing.
6. Remove hub cap from axle housing.
Axle Housing
1. Remove wheel hub and bearing assembly from axle housing. Refer to RAX-3, "Wheel Hub and Bearing
Assembly" .
2. Remove parking brake shoe and parking brake cable from back plate. Refer to PB-5, "
PARKING BRAKE
SHOE" , PB-3, "PARKING BRAKE CONTROL" .
3. Remove anchor block mounting nuts, then remove anchor block and back plate from axle housing.
4. Remove coil spring. Refer to RSU-15, "
REAR LOWER LINK & COIL SPRING" .
5. Remove axle housing side nuts and bolts on radius rod and front lower link. Refer to RSU-13, "
RADIUS
ROD" , RSU-14, "FRONT LOWER LINK" .
6. Remove cotter pin, and then loosen suspension arm mounting nut of axle housing.
7. Remove suspension arm from axle housing so as not to damage ball joint boot using the ball joint remover
(suitable tool), and then remove axle housing from vehicle.
CAUTION:
Temporarily tighten the nut to prevent damage to threads and to prevent ball joint remover (suit-
able tool) from suddenly coming off.
INSPECTION AFTER REMOVAL
Check the components for deformation, cracks and other damage. Replace if there are.
Ball Joint Inspection
Check suspension arm ball joint boot for breakage, axial play, and torque. Refer to RSU-11, "INSPECTION
AFTER REMOVAL" .
INSTALLATION
Wheel Hub and Bearing Assembly

Installation is the reverse order of the removal. For tightening torque, refer to RAX-3, "COMPONENT" .
NOTE:
Do not reuse non-reusable parts.

Assemble disc rotor and wheel hub and bearing assembly by
aligning each matching mark as shown in the figure when install-
ing disc rotor.
NOTE:
Refer to BR-33, "
REAR DISC BRAKE" for assembly when
removing disc rotor without matching mark.

Check wheel sensor harness for proper connection. Refer to
BRC-33, "
WHEEL SENSORS" .

Adjust neutral position of steering angle sensor after checking
the wheel alignment for the models with VDC. Refer to BRC-40,
"Adjustment of Steering Angle Sensor Neutral Position" .
SDIA2638E
SDIA2638E

RSU-8
REAR SUSPENSION ASSEMBLY

Removal and InstallationBES00043
REMOVAL
1. Remove tires from vehicle.
2. Remove wheel sensor from axle housing, and then disconnect sensor harness from suspension arm and
suspension member. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove torque member fixing bolts. Hang torque member in a place where it will not interfere with work.
Refer to BR-33, "
REAR DISC BRAKE" .
NOTE:
Do not depress brake pedal while brake caliper is removed.
4. Remove main muffler and center muffler. Refer to EX-2, "
EXHAUST SYSTEM" .
5. Remove parking brake cable (rear cables) from rear suspension member and body. Refer to PB-3,
"PARKING BRAKE CONTROL" .
6. Remove coil spring. Refer to RSU-15, "
REAR LOWER LINK & COIL SPRING" .
7. Remove the mounting nuts on the upper side of shock absorber assembly. Refer to RSU-9, "
SHOCK
ABSORBER" .
8. Set jack under rear suspension member.
9. Remove rear suspension member mounting nuts, and then remove rebound stopper.
10. Gradually lower jack to remove rear suspension assembly.
INSTALLATION

Installation is the reverse order of the removal. For tightening torque, refer to RSU-7, "Component" .
NOTE:
Do not reuse non-reusable parts.

Perform final tightening of each parts under unladen conditions, which were removed when removing rear
suspension assembly. Check the wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .

Adjust neutral position of steering angle sensor after checking the wheel alignment for models with VDC.
Refer to BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .

Check for the following after finishing work.
–Parking brake operation (stroke): Refer to PB-2, "On-Vehicle Inspection" .
–Wheel sensor harness for proper connection: Refer to BRC-33, "WHEEL SENSORS" .
1. Outer washer 2. Bushing (upper) 3. Distance tube
4. Mounting seal bracket 5. Bushing (lower) 6. Bound bumper cover
7. Bound bumper 8. Shock absorber 9. Upper seat
10. Coil spring 11. Rubber seat 12. Rear lower link
13. Axle housing assembly 14. Front lower link 15. Radius rod
16. Suspension arm 17. Connecting rod mounting bracket 18. Rebound stopper
19. Shock absorber assembly 20. Rear suspension member 21. Front lower link protector
22. Stabilizer bar 23. Connecting rod 24. Stabilizer bushing
25. Stabilizer clamp 26. Cotter pin 27. Washer
28. Ball seat
Refer to GI-10, "
Components" , for the symbols in the figure.

REAR SUSPENSION MEMBER
RSU-17
C
D
F
G
H
I
J
K
L
MA
B
RSU

REAR SUSPENSION MEMBERPFP:55501
Removal and InstallationBES0004B
REMOVAL
1. Remove tires from vehicle.
2. Remove wheel sensor from axle housing, and then disconnect sensor harness from suspension arm and
suspension member. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull wheel sensor harness.
3. Remove torque member fixing bolts. Hang torque member in a place where it will not interfere with work.
Refer to BR-33, "
REAR DISC BRAKE" .
NOTE:
Do not depress brake pedal while brake caliper is removed.
4. Remove main muffler and center muffler. Refer to EX-2, "
EXHAUST SYSTEM" .
5. Remove stabilizer bar. Refer to RSU-16, "
STABILIZER BAR" .
6. Remove parking brake cable (rear cables) from rear suspension member and body. Refer to PB-2,
"PARKING BRAKE SYSTEM" .
7. Remove coil spring. Refer to RSU-15, "
REAR LOWER LINK & COIL SPRING" .
8. Remove mounting nuts on lower side of shock absorber assembly.
9. Set jack under rear suspension member.
10. Remove rear suspension member mounting nuts, and then remove rebound stopper.
11. Gradually lower jack to remove rear suspension member, suspension arm, radius rod, and front lower link
from vehicle as a unit.
12. Remove nuts and bolts, and remove suspension arm, radius rod, and front lower link from rear suspen-
sion member.
INSPECTION AFTER REMOVAL
Check rear suspension member for deformation, cracks, or other damage. Replace if there are.
INSTALLATION

Installation is the reverse order of the removal. For tightening torque, refer to RSU-7, "Component" .
NOTE:
Do not reuse non-reusable parts.

Perform final tightening of each of parts, under unladen conditions, which were removed when removing
rear suspension member. Check the wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .

Adjust neutral position of steering angle sensor after checking the wheel alignment for models with VDC.
Refer to BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .

Check for the following after finishing work.
–Parking brake operation (stroke): Refer to PB-2, "On-Vehicle Inspection" .
–Check wheel sensor harness for proper connection: Refer to BRC-33, "WHEEL SENSORS" .