Cylinder block NISSAN TEANA 2003 Service Manual

BL-22
POWER DOOR LOCK SYSTEM

System DescriptionBIS000VW
Power is supplied at all times

through 50A fusible link (letter M , located in the fuse and fusible link box)

to BCM terminal 55.

through 15A fuse [No. 17, located in the fuse block (J/B)]

to BCM terminal 42.

to key switch terminal 1 (without intelligent key system)

through 15A fuse [No. 18, located in the fuse block (J/B)]

to key switch terminal 3 (with intelligent key system)
When key switch is ON (key is inserted in ignition key cylinder), power is supplied

through key switch terminal 4 (without intelligent key system) or 8 (with intelligent key system)

to BCM terminal 37.
Ground is supplied

to BCM terminal 52

through body grounds M71 and M72.

to power window main switch (door lock and unlock switch) terminal 17

through body grounds M71 and M72.

to front door lock assembly (driver side) (door unlock sensor) terminal 5

through body grounds M71 and M72.
LOCK OPERATION
When the door is locked with power window main switch (door lock and unlock switch)
Ground is supplied

to BCM terminal 60

through power window main switch (door lock and unlock switch) terminal 18

through power window main switch (door lock and unlock switch) terminal 17

through body grounds M71 and M72.
When the driver side door locked with hand or key cylinder
Ground is intercepted

to BCM terminal 7.
When you meet either the above-mentioned
Power is supplied

through BCM terminal 50

to each door lock actuators terminal 3
Ground is supplied

to each door lock actuators terminal 2

through BCM terminal 51.
Each door lock actuator locks the door lock.
UNLOCK OPERATION
When the door is unlocked with power window main switch (door lock and unlock switch)
Ground is supplied

to BCM terminal 61

through power window main switch (door lock and unlock switch) terminal 6

through power window main switch (door lock and unlock switch) terminal 17

through body grounds M71 and M72.
When the driver side door unlocked with hand or key cylinder
Ground is supplied

to BCM terminal 7

through front door lock assembly (driver side) (door unlock sensor) terminal 4

through front door lock assembly (driver side) (door unlock sensor) terminal 5

BL-46
REMOTE KEYLESS ENTRY SYSTEM

REMOTE KEYLESS ENTRY SYSTEMPFP:28596
Component Parts and Harness Connector LocationBIS000WE
System DescriptionBIS000WF
INPUTS
Power is supplied at all times

through 50A fusible link (letter M , located in the fuse and fusible link box)

to BCM terminal 55.

through 15A fuse [No. 17, located in the fuse block (J/B)]

to BCM terminal 42.
When the key switch is ON (key is inserted in ignition key cylinder), power is supplied

through 15A fuse [No. 17, located in the fuse block (J/B)]

through key switch terminals 1 and 4

to BCM terminal 37.
When the ignition switch is ACC or ON, power is supplied

through 10A fuse [No. 6, located in the fuse block (J/B)]

to BCM terminal 11.
When the ignition switch is ON or START, power is supplied

through 10A fuse [No. 1, located in the fuse block (J/B)]
1. BCM M3,M4,M5 2. Front door switch B10
(Driver side)3. Rear door switch (LH) B14
4. Key switch and key lock solenoid
connector M345. Trunk lid lock assembly T7
(Trunk room lamp switch)
PIIB8749E

REMOTE KEYLESS ENTRY SYSTEM
BL-63
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BL

Check Key SwitchBIS000WS
1. CHECK KEY SWITCH INPUT SIGNAL
With CONSULT-II
Check ignition key switch “KEY ON SW” in “DATA MONITOR” mode with CONSULT-II.

When key is inserted in ignition key cylinder

When key is removed from ignition key cylinder
Without CONSULT-II
Check voltage between BCM connector and ground.
OK or NG
OK >> Key switch circuit is OK.
NG >> GO TO 2.
2. CHECK KEY SWITCH
1. Turn ignition switch OFF.
2. Disconnect key switch and key lock solenoid connector.
3. Check continuity between key switch and key lock solenoid terminal 1 and 4.
OK or NG
OK >> Check the following.

15A fuse [No. 17, located in fuse block (J/B)]

Harness for open or short between key switch and
key lock solenoid and fuse

Harness for open or short between BCM and key
switch and key lock solenoid
NG >> Replace key switch.KEY ON SW : ON
KEY ON SW : OFF
PIIA6470E
ConnectorTerminal (Wire color)
ConditionVoltage (V)
(Approx.)
(+) (-)
M3 37 (B/R) Ground KeyInserted Battery voltage
Removed 0
PIIA6378E
Terminal condition Continuity
14KeyInserted Yes
Removed No
PIIB0522E

BR-16
BRAKE MASTER CYLINDER

MODELS WITHOUT VDC
CAUTION:
Remove reservoir tank only when absolutely necessary.
Disassembly (Piston Assembly)
1. Using a flat-bladed screwdriver as shown in the figure, lift up
tabs on stopper cap and remove it from master cylinder.
NOTE:
Remove stopper cap while holding it because primary piston
assembly in master cylinder may pop out.
2. Carefully pull primary piston assembly straight out to prevent
cylinder inner wall from being damaged.
3. Tap flange using a soft block, such as wood, and carefully pull
secondary piston assembly straight out to prevent cylinder body
inner wall from being damaged.
Inspection After Disassembly (Piston Assembly)
Cylinder body

Check a inner wall of cylinder for damage, abrasions, corrosion, and pinholes. Replace cylinder body if
detected.
Assembly (Piston Assembly)
CAUTION:

Do not use mineral oils such as kerosene, gasoline during the cleaning and assembly process.

Make sure there is no foreign matter such as dirt or dust attached to inner cylinder walls, piston,
or cap seal, and use care to avoid damaging parts with the assembly tools.

Do not drop parts. If a part is dropped, do not use it.
1. Apply brake fluid to cylinder inner wall, piston cups and contact
surfaces between piston assemblies. Then insert secondary pis-
ton assembly and primary piston assembly into cylinder body in
this order.
CAUTION:

Do not reuse primary and secondary piston assemblies.

Be sure to replace piston assemblies without disassem-
bling new inner kit.

Pay attention to the orientation of piston cup, and insert
straight to prevent cup seal from being caught by cylin-
der inner wall.
BRA0031D
BRA0033D
SFIA2051E

BRAKE MASTER CYLINDER
BR-19
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BR

6. Remove snap ring while pressing in primary piston assembly
into prevent piston from popping out.
7. Hold primary piston rod, and then pull primary piston assembly,
plate, and guide assembly straight out.
8. Remove plate and guide assembly from primary piston assem-
bly.
CAUTION:
When removing plate from primary piston rod, make sure
inside of plate dose not damage rod.
9. Tap flange using a soft block, such as wood, and carefully pull
secondary piston assembly straight out to prevent a cylinder
body inner wall from being damaged.
Inspection After Disassembly
Cylinder body

Check a inner wall of cylinder for damage, abrasions, corrosion, and pinholes. Replace cylinder body if
detected.
Assembly
CAUTION:

Do not use mineral oils such as kerosene, gasoline during the cleaning and assembly process.

Make sure there is no foreign matter such as dirt or dust attached to inner cylinder wall, piston, or
piston cup seal, and use care to avoid damaging parts with assembly tools.

Do not drop parts. If a part is dropped, do not use it.
1. Apply brake fluid to cylinder inner wall, piston cup seal and con-
tact surfaces between piston assembly. Then insert secondary
piston assembly and primary piston assembly into cylinder body
in this order.
CAUTION:

Do not reuse primary and secondary piston assemblies.

Be sure to replace piston assemblies without disassem-
bling new inner kit.

Pay attention to the orientation of piston cup, and insert
straight to prevent piston cup seal from being caught by
cylinder inner wall.
2. Visually inspect secondary piston assembly slit through piston
stopper mounting hole and then install piston stopper while
pushing in primary piston assembly.
BRA0561D
BRA0033D
PFIA0263E
BRA0560D

BR-30
FRONT DISC BRAKE

4. Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get fingers caught in pistons.
5. Using a flat-bladed screwdriver, remove piston seal from cylin-
der body.
CAUTION:
Be careful not to damage a cylinder inner wall.
INSPECTION AFTER DISASSEMBLY
Cylinder Body
CAUTION:
Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene.

Check inner wall of cylinder for corrosion, wear, and damage. If a malfunction is detected, replace cylinder
body.

Minor flaws caused by corrosion or a foreign material can be removed by polishing a surface of inner wall
with a fine sandpaper. Replace cylinder body, if necessary.
To r q u e M e m b e r
Check for wear, cracks, and damage. If a malfunction is detected, replace torque member.
Piston
CAUTION:
Piston sliding surface is plated. Do not polish with sandpaper.
Check piston surface for corrosion, wear, and damage. If a malfunction is detected, replace applicable part.
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot
Check sliding pins and sliding pin boots for wear, damage, and cracks. If a malfunction is detected, replace
applicable part.
ASSEMBLY
1. Apply polyglycol ether based lubricant to piston seal, and install
them to cylinder body.
CAUTION:
Do not reuse piston seal.
MAA0272D
SFIA0999E
SFIA2278E

BR-36
REAR DISC BRAKE

Disassembly and Assembly of Brake Caliper AssemblyBFS000C6
NOTE:
Do not remove torque member, pads, shims, shim covers, and pad retainers when disassembling and assem-
bling cylinder body.
DISASSEMBLY
1. Remove caliper assembly from vehicle. Refer to BR-35, "Removal and Installation of Brake Caliper
Assembly" .
2. Using a flat-bladed screwdriver remove retaining ring from cylin-
der body as shown in the figure.
3. Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove piston and piston boot.
CAUTION:
Do not get you fingers caught in piston.
4. Using a flat-bladed screwdriver remove piston seal from cylinder
body.
CAUTION:
Be careful not to damage a cylinder inner wall.
SBR028A
BRD0041D
SFIA2277E

CO-10
[QR]
ENGINE COOLANT

ENGINE COOLANTPFP:KQ100
InspectionBBS005A2
LEVEL CHECK

Check if the reservoir tank engine coolant level is within the
“MIN” to “MAX” range when engine is cool.

Adjust the engine coolant level as necessary.
LEAK CHECK

To check for leaks, apply pressure to the cooling system with
radiator cap tester (commercial service tool) and radiator cap
tester adapter (SST).
WARNING:
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from radiator.
CAUTION:
Higher testing pressure than specified may cause radiator
damage.
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.

If anything is found, repair or replace damaged parts.
Changing Engine CoolantBBS005A3
WARNING:

To avoid being scalded, do not change engine coolant when engine is hot.

Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter
of a turn to release built-up pressure. Then turn the cap all the way.

Be careful not to allow engine coolant to contact drive belt.
DRAINING ENGINE COOLANT
1. Remove grommet from undercover.
2. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
When drain all of engine coolant in the system, open water drain plug on engine cylinder block.
Refer to EM-81, "
CYLINDER BLOCK" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
SMA412B
Testing pressure
: 157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC756AA
PBIC2512E

ENGINE COOLANT
CO-11
[QR]
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4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to CO-12, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-81, "
CYLINDER
BLOCK" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
5. Fill radiator and reservoir tank to specified level.
CAUTION:
Never adhere the engine coolant to electronic equipments
(alternator etc.).

Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.

Use NISSAN Genuine Engine Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS".

When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
6. Install air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
7. Install radiator cap.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
1 : Heater hose
: Vehicle front
PBIC4679E
Engine coolant capacity
(With reservoir tank at “MAX” level)
: Approx. 7.4 (6-1/2 lmp qt)SMA182B
Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (3/4 lmp qt)
SMA412B

CO-12
[QR]
ENGINE COOLANT

8. Warm up until opening thermostat and water control valve. Standard for warming-up time is approximately
10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
9. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using fan to reduce the time.

If necessary, refill radiator up to filler neck with engine coolant.
CAUTION:
Never adhere the engine coolant to electronic equipments (alternator etc.).
10. Refill reservoir tank to “MAX” level line with engine coolant.
11. Repeat steps 3 through 9 two or more times with radiator cap installed until engine coolant level no longer
drops.
12. Check cooling system for leaks with engine running.
13. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
14. Repeat step 13 three times.
15. If sound is heard, bleed air from cooling system by repeating steps 3 through 9 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-81, "
CYLINDER
BLOCK" .
2. Remove air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
4. Fill radiator and reservoir tank with water and reinstall radiator cap.

When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
5. Install air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
6. Run engine and warm it up to normal operating temperature.
7. Rev engine two or three times under no-load.
8. Stop engine and wait until it cools down.
9. Drain water from the system. Refer to CO-10, "
DRAINING ENGINE COOLANT" .
10. Repeat steps 1 through 9 until clear water begins to drain from radiator.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
1 : Heater hose
: Vehicle front
PBIC4679E