battery NISSAN TEANA 2003 Service Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: TEANA, Model: NISSAN TEANA 2003Pages: 3502, PDF Size: 74.56 MB
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AT-1
AUTOMATIC TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION AT
A
B
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AUTOMATIC TRANSAXLE
INDEX FOR DTC ........................................................ 5
Alphabetical Index .................................................... 5
PRECAUTIONS .......................................................... 6
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 6
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 6
Precautions .............................................................. 7
Service Notice or Precautions .................................. 8
PREPARATION ........................................................... 9
Special Service Tools ............................................... 9
Commercial Service Tools ...................................... 12
A/T FLUID ................................................................. 14
Checking A/T Fluid ................................................. 14
Changing A/T Fluid ................................................ 15
A/T CONTROL SYSTEM .......................................... 16
Cross-Sectional View ............................................. 16
Shift Mechanism ..................................................... 17
TCM Function ......................................................... 26
CAN Communication .............................................. 27
Input/Output Signal of TCM .................................... 27
Line Pressure Control ............................................ 28
Shift Control ........................................................... 29
Lock-up Control ...................................................... 30
Engine Brake Control (Overrun Clutch Control) ..... 31
Control Valve .......................................................... 33
TROUBLE DIAGNOSIS ............................................ 34
DTC Inspection Priority Chart ................................ 34
Fail-safe ................................................................. 34
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ..................................................... 36
A/T Electrical Parts Location .................................. 41
Circuit Diagram ...................................................... 42
Inspections Before Trouble Diagnosis .................... 43
Road Test ............................................................... 48
Check Before Engine Is Started ............................. 48
Check at Idle .......................................................... 48
Cruise Test — Part 1 .............................................. 50
Cruise Test — Part 2 .............................................. 51Cruise Test — Part 3 .............................................. 52
Vehicle Speed Which Gear Shifting Occurs ........... 54
Vehicle Speed at When Lock-up Occurs/Releases ... 54
Symptom Chart ....................................................... 55
TCM Terminals and Reference Value ..................... 64
CONSULT-II Function (A/T) .................................... 67
Diagnostic Procedure Without CONSULT-II ........... 76
VEHICLE SPEED SENSOR·A/T (REVOLUTION
SENSOR) .................................................................. 80
Description .............................................................. 80
CONSULT-II Reference Value ................................ 80
On Board Diagnosis Logic ...................................... 80
Possible Cause ....................................................... 80
DTC Confirmation Procedure ................................. 80
Wiring Diagram — AT — VSSA/T .......................... 82
Diagnostic Procedure ............................................. 83
VEHICLE SPEED SENSOR MTR ............................. 86
Description .............................................................. 86
CONSULT-II Reference Value ................................ 86
On Board Diagnosis Logic ...................................... 86
Possible Cause ....................................................... 86
DTC Confirmation Procedure ................................. 86
Wiring Diagram — AT — VSSMTR ........................ 87
Diagnostic Procedure ............................................. 88
SHIFT SOLENOID VALVE A .................................... 90
Description .............................................................. 90
CONSULT-II Reference Value ................................ 90
On Board Diagnosis Logic ...................................... 90
Possible Cause ....................................................... 90
DTC Confirmation Procedure ................................. 90
Wiring Diagram — AT — SSV/A ............................. 91
Diagnostic Procedure ............................................. 92
Component Inspection ............................................ 94
SHIFT SOLENOID VALVE B .................................... 95
Description .............................................................. 95
CONSULT-II Reference Value ................................ 95
On Board Diagnosis Logic ...................................... 95
Possible Cause ....................................................... 95
DTC Confirmation Procedure ................................. 95
Wiring Diagram — AT — SSV/B ............................. 96
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AT-6
PRECAUTIONS
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BCS000ZE
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectBCS000ZF
NOTE:
This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT
SYSTEM).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
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PRECAUTIONS
AT-7
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PrecautionsBCS000ZG
Before connecting or disconnecting the TCM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the TCM.
Because battery voltage is applied to TCM even if ignition
switch is turned off.
When connecting or disconnecting pin connectors into or
from TCM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on TCM
pin terminal, when connecting pin connectors.
Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly
or not. (See page AT- 6 4 , "
TCM Terminals and Reference
Val ue".)
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed.
Before proceeding with disassembly, thoroughly clean the out-
side of the transaxle. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transaxle.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the transaxle with new ATF.
When the A/T drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to “Changing A/T Fluid”, AT- 1 4 , "
Checking A/T Fluid" .
SEF289H
AAT470A
MEF040DA
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TROUBLE DIAGNOSIS
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10 Y Power source
or When turning ignition switch ON. Battery voltage
When turning ignition switch OFF. 0 V
11 R/Y Shift solenoid valve AWhen shift solenoid valve A oper-
ates.
(When driving in “D
1 ” or “D4 ”.)Battery voltage
When shift solenoid valve A does not
operate.
(When driving in “D
2 ” or “D3 ”.)0V
12 LG/B Shift solenoid valve BWhen shift solenoid valve B oper-
ates.
(When driving in “D
1 ” or “D2 ”.)Battery voltage
When shift solenoid valve B does not
operate.
(When driving in “D
3 ” or “D4 ”.)0V
19 Y Power source
or When turning ignition switch ON. Battery voltage
When turning ignition switch OFF. 0 V
20 BR/YOverrun clutch sole-
noid valveWhen overrun clutch solenoid valve
operates. (When overrun clutch dis-
engaged.)Battery voltage
When overrun clutch solenoid valve
does not operate.(When overrun
clutch engaged.)0V
25 B Ground Always 0 V
26 V/WPNP switch “1” posi-
tion
and When setting selector lever to “1”
position.Battery voltage
When setting selector lever to other
positions.0V
27 P/BPNP switch “2” posi-
tionWhen setting selector lever to “2”
position.Battery voltage
When setting selector lever to other
positions.0V
28 Y/RPower source
(Memory back-up)Always Battery voltage
29 W/R Revolution sensor When moving at 20 km/h (12 MPH) 450 Hz
30 ** BR/Y CONSULT- II (RX) — —
31 ** Y/B CONSULT- II (TX) — —
34 BRPNP switch “D” posi-
tion
and When setting selector lever to “D”
and “3” positions.Battery voltage
When setting selector lever to other
positions.0V
35 G/WPNP switch “R” posi-
tionWhen setting selector lever to “R”
position.Battery voltage
When setting selector lever to other
positions.0V
36 R/BPNP switch “N” or “P”
positionWhen setting selector lever to “N” or
“P” position.Battery voltage
When setting selector lever to other
positions.0V Terminal Wire color Item ConditionJudgement stan-
dard (Approx.)
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TROUBLE DIAGNOSIS
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CONSULT-II Function (A/T) BCS0010D
CONSULT-II can display each diagnostic item using the diagnostic test models shown following.
FUNCTION
NOTICE:
1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each sole-
noid).
Check for time difference between actual shift timing and the CONSULT-II display. If the difference is
noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
–Actual shift schedule has more or less tolerance or allowance,
–Shift schedule indicated in Service Manual refers to the point where shifts start, and
–Gear position displayed on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is dis-
played upon completion of shifting (which is computed by TCM).
CONSULT-II REFERENCE VALUE
Diagnostic test mode Function Reference page
Work supportThis mode enables a technician to adjust some devices faster and more accurately by
following the indications on CONSULT-II.—
Self-diagnostic results Self-diagnostic results can be read and erased quickly.AT- 6 9
Data monitor Input/Output data in the ECM can be read.AT- 7 0
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.AT- 7 2
Function testPerformed by CONSULT-II instead of a technician to determine whether each system
is “OK” or “NG”.—
DTC work support Select the operating condition to confirm Diagnosis Trouble Codes.AT- 7 2
TCM part number TCM part number can be read. —
Item name Condition Display value (Approx.)
VHCL/S SE-A/T
During drivingApproximately matches the speedometer
reading.
VHCL/S SE-MTR
THROTTLE POSIReleased accelerator pedal. 0.0/8
Fully depressed accelerator pedal. 8.0/8
FLUID TEMP SE When ATF temperature is 20°C (68°F). 1.5 V
When ATF temperature is 80°C (176°F). 0.5 V
BATTERY VOLT When turning ignition switch to ON. Battery voltage
ENGINE SPEED Engine runningApproximately matches the tachometer
reading.
TURBINE REV During driving (lock-up ON) Approximately matches the engine speed.
OVERDRIVE SWWhen setting selector lever to “3” and “2” posi-
tions.ON
When setting selector lever to other positions. OFF
PN POSI SWWhen setting selector lever to “N” or “P” posi-
tion.ON
When setting selector lever to other positions. OFF
R POSITION SWWhen setting selector lever to “R” position. ON
When setting selector lever to other positions. OFF
Page 78 of 3502
AT-70
TROUBLE DIAGNOSIS
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE”
screen.
2. Touch “ERASE”. (The self-diagnostic results will be erased.)
DATA MONITOR MODE
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
NOTE:
When malfunction is detected, CONSULT-II performs
“REAL-TIME DIAGNOSIS”. Also, any malfunction detected
while in this mode will be displayed at real time.
Display Items List
X: Standard, —: Not applicable, : Option
BCIA0031E
SCIA4849E
BCIA0031E
Monitor item (Unit)SELECT MONITOR ITEM
Remarks
TCM INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION FROM
MENU
VHCL/S SE-A/T (km/h) X — Revolution sensor
VHCL/S SE-MTR (km/h) X —Vehicle speed display may not be accu-
rate under approx. 10 km/h (6 mph). It
may not indicate 0 km/h (0 mph) when
vehicle is stationary.
THRTL POS SEN (V) X —
FLUID TEMP SE (V) X —
BATTERY VOLT (V) X —
ENGINE SPEED (rpm) X X
TURBINE REV (rpm) X —
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VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)
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Data are reference value and are measured between each terminal and ground.
Diagnostic ProcedureBCS0010L
1. CHECK INPUT SIGNAL
With CONSULT-II
1. Start engine.
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Read out the value of “VHCL/S SE-A/T” while driving.
Check the value changes according to driving speed.
OK or NG
OK >> GO TO 8.
NG >> GO TO 2.
2. CHECK REVOLUTION SENSOR
With CONSULT-II
1. Start engine.
2. Check power supply to revolution sensor by voltage between TCM connector terminals. Refer to AT- 1 5 8 ,
"Wiring Diagram — AT — MAIN" .
3. If OK check the pulse when vehicle cruises.
OK or NG
OK >> GO TO 8.
NG >> GO TO 3.
Terminal Wire color Item ConditionJudgement standard
(Approx.)
29 W/R Revolution sensorWhen moving at 20 km/h
(12 MPH)450 Hz
42 B Sensor ground Always 0 V
Item name Condition Display value
VHCL/S SE-A/T During drivingApproximately matches the speedometer
reading.
SCIA4730E
Item Connector TerminalJudgement standard
(Approx.)
TCM con-
nectorF10510 - 42
Battery voltage
19 - 42
Name Condition
Revolution sensorWhen moving at 20 km/h (12 MPH), use the CONSULT-II
pulse frequency measuring function.
CAUTION:
Connect the diagnosis data link cable to the data link
connector.
Item Connector Terminal Data (Approx.)
TCM connector F105 29 450 Hz
SCIA4939E
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AT-84
VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)
3. CHECK POWER AND SENSOR GROUND
1. Turn ignition switch OFF.
2. Disconnect revolution sensor harness connector.
3. Turn ignition switch ON. (Do not start engine.)
4. Check voltage between revolution sensor harness connector
terminals.
5. Check voltage between revolution sensor harness connector
terminal and ground.
6. If OK, check harness for short to ground and short power.
7. Reinstall any part removed.
OK or NG
OK >> GO TO 4.
NG - 1 >> Battery voltage is not supplied between terminals 1 and 3, terminals 1 and ground: GO TO 6.
NG - 2 >> Battery voltage is not supplied between terminals 1 and 3 only: GO TO 7.
4. CHECK HARNESS BETWEEN TCM AND REVOLUTION SENSOR
1. Turn ignition switch OFF.
2. Disconnect TCM connector and revolution sensor harness connector.
3. Check continuity between TCM connector terminal and revolu-
tion sensor harness connector terminal.
4. If OK, check harness for short to ground and short power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 6 4 , "
TCM Terminals and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
Item Connector TerminalData
(Approx.)
Revolution sensor harness
connectorF15 1 - 3Battery volt-
age
SCIA5589E
Item Connector TerminalData
(Approx.)
Revolution sensor harness
connectorF15 1 - groundBattery volt-
age
SCIA5590E
Item Connector Terminal Continuity
TCM connector F105 29
Ye s
Revolution sensor harness
connectorF15 2
SCIA2616E
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AT-92
SHIFT SOLENOID VALVE A
Data are reference value and are measured between each terminal and ground.
Diagnostic ProcedureBCS00116
1. CHECK INPUT SIGNAL
With CONSULT-II
1. Start engine.
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Read out the value of “SHIFT S/V A” while driving.
Check the value changes according to driving speed.
Without CONSULT-II
1. Start engine.
2. Check voltage between TCM connector terminal and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
Terminal Wire color Item ConditionJudgement standard
(Approx.)
11 R/Y Shift solenoid valve AWhen shift solenoid valve
A operates. (When driving
in “D
1 ” or “D4 ”.)Battery voltage
When shift solenoid valve
A does not operate. (When
driving in “D
2 ” or “D3 ”.)0V
Item name Condition Display value
SHIFT S/V AWhen shift solenoid valve A operates.
(When driving in “D
1 ” or “D4 ”.)ON
When shift solenoid valve A does not operate.
(When driving in “D
2 ” or “D3 ”.)OFF
SCIA3251E
ItemConnec-
torTerminal ConditionJudgement
standard
(Approx.)
TCM con-
nectorF10411 -
GroundWhen shift solenoid
valve A operates.
(When driving in “D
1 ”
or “D
4 ”.)Battery volt-
age
When shift solenoid
valve A does not oper-
ate.
(When driving in “D
2 ”
or “D
3 ”.)0V
SCIA3248E
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AT-94
SHIFT SOLENOID VALVE A
6. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 6 4 , "
TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
Component InspectionBCS00117
SHIFT SOLENOID VALVE A
For removal, refer to AT- 2 2 5 , "Control Valve Assembly and Accumulators" .
Resistance
Check resistance between terminal and ground.
Operation
Check solenoid valve by listening for its operating sound while apply-
ing battery voltage to the terminal and ground.
Solenoid valve Connector TerminalResistance
(Approx.)
Shift solenoid valve A F43 2 - Ground 20 - 30Ω
SCIA2049E
SCIA2052E