oil temperature NISSAN TEANA 2003 Service Manual

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CONSULT-II Reference Value .............................. 167
Diagnostic Procedure ........................................... 167
TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 168
Wiring Diagram — AT — NONDTC ...................... 168
A/T CHECK Indicator Lamp Does Not Come On . 173
Engine Cannot Be Started in “P” and “N” Position . 175
In “P” Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 176
In “N” Position, Vehicle Moves ............................. 176
Large Shock. “N” → “R” Position .......................... 177
Vehicle Does Not Creep Backward in “R” Position . 179
Vehicle Does Not Creep Forward in “D”, “3”, “2” or
“1” Position ........................................................... 181
Vehicle Cannot Be Started From D
1 ..................... 182
A/T Does Not Shift: D
1 → D2 or Does Not Kickdown:
D
4 → D2 ............................................................... 184
A/T Does Not Shift: D
2 → D3 ............................... 186
A/T Does Not Shift: D
3 → D4 ............................... 188
A/T Does Not Perform Lock-up ............................ 191
A/T Does Not Hold Lock-up Condition ................. 193
Lock-up Is Not Released ...................................... 195
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 195
A/T Does Not Shift: D
4 → 33 , When A/T Selector
Lever “D” → “3” .................................................... 197
A/T Does Not Shift: 3
3 → 22 , When Selector Lever
“3” → “2” Position ................................................. 198
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 200
Vehicle Does Not Decelerate By Engine Brake (D
4
→ 3
3 ) ................................................................... 203
Vehicle Does Not Decelerate By Engine Brake (3
3
→ 2
2 ) ................................................................... 205
Vehicle Does Not Decelerate By Engine Brake (2
2
→ 1
1 ) ................................................................... 208
TCM Self-diagnosis Does Not Activate ................ 210
TRANSMISSION CONTROL MODULE ..................211
Removal and Installation ....................................... 211
SHIFT CONTROL SYSTEM ................................... 213
Control Device Removal and Installation ............. 213
Adjustment of A/T Position ................................... 215
Checking of A/T Position ...................................... 215
A/T SHIFT LOCK SYSTEM .................................... 216
Description ........................................................... 216
Shift Lock System Electrical Parts Location ......... 216
Wiring Diagram — AT — SHIFT ........................... 217
Shift Lock Control Unit Reference Values ............ 221
Component Inspection ......................................... 222
ON-VEHICLE SERVICE ......................................... 225
Control Valve Assembly and Accumulators .......... 225
Park/Neutral Position (PNP) Switch ..................... 230
Differential Side Oil Seal Replacement ................ 231
Revolution Sensor Replacement .......................... 233
Turbine Revolution Sensor (Power Train Revolution
Sensor) Replacement .......................................... 234
AIR BREATHER HOSE .......................................... 236
Removal and Installation [Air Breather Hose (Oil
Catch Tank to Air Duct)] ....................................... 236
Removal and Installation [Oil Catch Tank and Air Breather Hose (A/T assembly to Oil catch tank)] . 239
TRANSAXLE ASSEMBLY ......................................241
Removal and Installation ......................................241
OVERHAUL ............................................................246
Components .........................................................246
Oil Channel ...........................................................252
Locations of Adjusting Shims, Needle Bearings and
Thrust Washers ....................................................253
Locations of Snap Rings .......................................254
DISASSEMBLY .......................................................255
Disassembly .........................................................255
REPAIR FOR COMPONENT PARTS .....................272
Manual Shaft ........................................................272
Oil Pump ...............................................................275
Control Valve Assembly ........................................280
Control Valve Upper Body ....................................289
Control Valve Lower Body ....................................293
Reverse Clutch .....................................................296
High Clutch ...........................................................301
Forward and Overrun Clutches ............................307
Low & Reverse Brake ...........................................315
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................319
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................323
Band Servo Piston Assembly ...............................329
Final Drive ............................................................335
ASSEMBLY .............................................................339
Assembly (1) .........................................................339
Adjustment (1) ......................................................340
Assembly (2) .........................................................345
Adjustment (2) ......................................................352
Assembly (3) .........................................................355
SERVICE DATA AND SPECIFICATIONS (SDS) ....362
General Specifications ..........................................362
Vehicle Speed Which Gear Shifting Occurs .........362
Vehicle Speed at When Lock-up Occurs/Releases .362
Stall Revolution .....................................................363
Line Pressure .......................................................363
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................363
Control Valves ......................................................364
Accumulator ..........................................................365
Clutch and Brakes ................................................366
Final Drive ............................................................367
Planetary Carrier and Oil Pump ............................367
Input Shaft ............................................................367
Reduction Pinion Gear .........................................367
Band Servo ...........................................................368
Output Shaft .........................................................368
Bearing Retainer ...................................................368
Total End Play .......................................................368
Reverse Clutch End Play ......................................368
Removal and Installation ......................................368
Shift Solenoid Valves ............................................368
Solenoid Valves ....................................................368
A/T Fluid Temperature Sensor ..............................368
Revolution Sensor ................................................369

AT-30
A/T CONTROL SYSTEM

CONTROL OF SHIFT VALVES A AND B
Pilot pressure generated by the operation of shift solenoid valves A and B is applied to the end face of shift
valves A and B.
The figure above shows the operation of shift valve B. When the shift solenoid valve is “ON”, pilot pressure
applied to the end face of the shift valve overcomes spring force, moving the valve upward.
Lock-up ControlBCS000ZU
The torque converter clutch piston in the torque converter is locked to eliminate torque converter slip to
increase power transmission efficiency. The solenoid valve is controlled by an ON-OFF duty signal sent from
the TCM. The signal is converted to an oil pressure signal which controls the torque converter clutch piston.
CONDITIONS FOR LOCK-UP OPERATION
When vehicle is driven in 3rd and 4th gear position, vehicle speed and throttle opening are detected. If the
detected values fall within the lock-up zone memorized in the TCM, lock-up is performed.
TORQUE CONVERTER CLUTCH SOLENOID VALVE CONTROL
Lock-up Control System Diagram
SAT009J
Selector lever “D” position “3” position
Gear position D
4 , D333
Vehicle speed sensor More than set value
accelerator pedal position sensor Less than set opening
Closed throttle position signal OFF
A/T fluid temperature sensor More than 20°C (68°F)
SCIA5623E

TROUBLE DIAGNOSIS
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Inspections Before Trouble DiagnosisBCS00102
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
Inspect for A/T fluid leakage and check the A/T fluid level. Refer to AT- 1 4 , "Checking A/T Fluid" .
A/T Fluid Condition Check
Inspect the A/T fluid condition.
STALL TEST
Stall Test Procedure
1. Check ATF and engine oil levels. If necessary, add ATF and oil.
2. Drive vehicle for approximately 10 minutes or until ATF and
engine oil reach operating temperature.
3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during test.

It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D”
position.
Fluid status Conceivable Cause Required Operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudyWater in the ATFReplace the ATF and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
A/TReplace the ATF and check for
improper operation of the A/T.
SAT638A
ATF operating temperature: 50 - 80°C (122 - 176°F)
SAT647B
SCIA7463E
SCIA5703E

AT-46
TROUBLE DIAGNOSIS

LINE PRESSURE TEST
Line Pressure Test Ports
Location of line pressure test ports are shown in the figure.

Always replace pressure plugs as they are self-sealing
bolts.
Line Pressure Test Procedure
1. Check ATF and engine oil levels. If necessary, add ATF or
engine oil.
2. Drive vehicle for approx. 10 minutes or until engine oil and ATF
reach operating temperature.
3. Install oil pressure gauge to corresponding line pressure test
port.
4. Set parking brake and block wheels.
SCIA3332E
ATF operating temperature: 50 - 80°C (122 -176°F)
SAT647B
SCIA4845E
SCIA7463E

TROUBLE DIAGNOSIS
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5. Start engine and measure line pressure at idle and stall speed.
CAUTION:

Keep the brake pedal pressed all the way down during
measurement.

When measuring line pressure at stall speed, refer to AT-
43, "STALL TEST" .
Line Pressure
Judgement of Line Pressure Test
SAT493G
Engine speed rpmLine pressure kPa (bar, kg/cm2 , psi)
“D”, “3”, “2” and “1” positions “R” position
Idle 500 (5.00, 5.1, 73) 778 (7.78, 7.9, 113)
Stall 1,233 (12.33, 12.6, 179) 1,918 (19.18, 19.6, 278)
Judgement Suspected parts
At idleLine pressure is low in all positions.

Oil pump wear

Control piston damage

Pressure regulator valve or plug sticking

Spring for pressure regulator valve damaged

Fluid pressure leakage between oil strainer and pressure regulator valve

Clogged strainer
Line pressure is low in particular posi-
tion.

Fluid pressure leakage between manual valve and particular clutch

For example, line pressure is:
− Low in “R” and “1” positions, but
− Normal in “D”, “3” and “2” positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Refer to AT-18, "
CLUTCH AND BAND CHART" .
Line pressure is high.

Accelerator pedal position signal malfunction

A/T fluid temperature sensor damaged

Line pressure solenoid valve sticking

Short circuit of line pressure solenoid valve circuit

Pressure modifier valve sticking

Pressure regulator valve or plug sticking

Open in dropping resistor circuit
At stall
speedLine pressure is low.

Accelerator pedal position signal malfunction

Line pressure solenoid valve sticking

Short circuit of line pressure solenoid valve circuit

Pressure regulator valve or plug sticking

Pressure modifier valve sticking

Pilot valve sticking

AT-50
TROUBLE DIAGNOSIS

Cruise Test — Part 1BCS00106
1. CHECK STARTING GEAR (D1 ) POSITION
1. Drive vehicle for approximately 10 minutes to warm engine oil and ATF up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “D” position.
6. Accelerate vehicle by constantly depressing accelerator pedal half-way.
Read gear position. Refer to AT- 7 0 , "
DATA MONITOR MODE" .
Does vehicle start from D
1 ?
YES >> GO TO 2.
NO >>

Mark the box AT- 1 8 2 , "Vehicle Cannot Be Started From D1" on the AT- 3 8 , "DIAGNOSTIC
WORKSHEET" .

Continue “Road Test”.
2. CHECK SHIFT-UP (D1 TO D2 )
Check shift-up (D
1 to D2 ).
Specified speed when shifting from D
1 to D2 (Throttle position: half throttle). Refer to AT- 5 4 , "Vehicle Speed
Which Gear Shifting Occurs" .
Read gear position, throttle opening and vehicle speed. Refer to AT- 7 0 , "
DATA MONITOR MODE" .
Does A/T shift from D
1 to D2 at the specified speed?
YES >> GO TO 3.
NO >>

Mark the box AT- 1 8 4 , "A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" on the
AT- 3 8 , "
DIAGNOSTIC WORKSHEET" .

Continue “Road Test”.
3. CHECK SHIFT-UP (D2 TO D3 )
Check shift-up (D
2 to D3 ).
Specified speed when shifting from D
2 to D3 (Throttle position: half throttle). Refer to AT- 5 4 , "Vehicle Speed
Which Gear Shifting Occurs" .
Read gear position, throttle opening and vehicle speed. Refer to AT- 7 0 , "
DATA MONITOR MODE" .
Does A/T shift from D
2 to D3 at the specified speed?
YES >> GO TO 4.
NO >>

Mark the box AT- 1 8 6 , "A/T Does Not Shift: D2 → D3" on the AT- 3 8 , "DIAGNOSTIC WORK-
SHEET" .

Continue “Road Test”.
4. CHECK SHIFT-UP (D3 TO D4 )
Check shift-up (D
3 to D4 ).
Specified speed when shifting from D
3 to D4 (Throttle position: half throttle). Refer to AT- 5 4 , "Vehicle Speed
Which Gear Shifting Occurs" .
Read gear position, throttle opening and vehicle speed. Refer to AT- 7 0 , "
DATA MONITOR MODE" .
Does A/T shift from D
3 to D4 at the specified speed?
YES >> GO TO 5.
NO >>

Mark the box AT- 1 8 8 , "A/T Does Not Shift: D3 → D4" on the AT- 3 8 , "DIAGNOSTIC WORK-
SHEET" .

Continue “Road Test”. ATF operating temperature: 50 - 80°C (122 - 176°F)

BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POW-
ER SOURCE)
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8. DETECT MALFUNCTIONING ITEM
1. Remove oil pan. Refer to AT- 2 2 5 , "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–A/T fluid temperature sensor
 Check resistance between terminal cord assembly harness con-
nector terminals while changing temperature as shown.
–Harness of terminal cord assembly for short or open
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9. CHECK DTC
Perform AT- 11 0 , "
DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
10. CHECK TCM
1. Check TCM input/output signal. Refer to AT- 6 4 , "
TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
Component InspectionBCS00123
A/T FLUID TEMPERATURE SENSOR

For removal, refer to AT- 2 2 5 , "Control Valve Assembly and
Accumulators" .

Check resistance between terminal cord assembly harness con-
nector terminals while changing temperature as shown.
Item Connector TerminalTempera-
ture °C (°F)Resistance
(Approx.)
A/T fluid
tempera-
ture sensorF43 6 - 720 (68) 2.5 kΩ
80 (176) 0.3 kΩ
SCIA7831E
Item Connector TerminalTempera-
ture °C (°F)Resistance
(Approx.)
A/T fluid
tempera-
ture sensorF43 6 - 720 (68) 2.5 kΩ
80 (176) 0.3 kΩ
SCIA7831E

AT-284
REPAIR FOR COMPONENT PARTS


Check to see that retainer plates are properly positioned in con-
trol valve upper body.
Oil Strainer
Check wire netting of oil strainer for damage. Replace if necessary.
Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch
Solenoid Valve and Overrun Clutch Solenoid Valve
Measure resistance.
A/T Fluid Temperature Sensor
Measure resistance.
SCIA4979E
SCIA3291E
Item TerminalResistance
(Approx.)
Shift solenoid valve A 2 Ground 20 - 30 Ω
Shift solenoid valve B 1 Ground 5 - 20Ω
Line pressure solenoid valve 4 Ground 2.5 - 5.0Ω
Torque converter clutch
solenoid valve5Ground5 - 20Ω
Overrun clutch solenoid
valve3 Ground 20 - 30Ω
SCIA7532E
Item Terminal Temperature°C (°F)Resistance
(Approx.)
A/T fluid tem-
perature sensor6 - 720 (68) 2.5 kΩ
80 (176) 0.3 kΩ
SCIA7533E

PRECAUTIONS
ATC-11
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CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.

When the compressor is removed, store it in the same way at it is when mounted on the car. Fail-
ure to do so will cause lubricant to enter the low-pressure chamber.

When connecting tubes, always use a torque wrench and a back-up wrench.

After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.

When installing an air conditioner in the vehicle, connect the pipes at the final stage of the opera-
tion. Never remove the seal caps of pipes and other components until just before required for con-
nection.

Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.

Thoroughly remove moisture from the refrigeration system before charging the refrigerant.

Always replace used O-rings.

When connecting tubes, apply lubricant to circle of the O-rings shown in illustration. Be careful
not to apply lubricant to threaded portion.

O-ring must be closely attached to the groove of tube.

When replacing the O-ring, be careful not to damage O-ring and tube.

Connect tube until a click can be heard, then tighten the nut or bolt by hand until snug. Make sure
that the O-ring is installed to tube correctly.

After connecting line, perform leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then
tighten connections of seal seat to the specified torque.
Precautions for Servicing CompressorBJS000F8

Plug all openings to prevent moisture and foreign matter from entering.

When the compressor is removed, store it in the same position at it is when mounted on the car.

When replacing or repairing compressor, follow “Maintenance of Lubricant Quantity in Compres-
sor” exactly. Refer to AT C - 2 1 , "
Maintenance of Lubricant Quantity in Compressor" .

Keep friction surfaces between clutch and pulley clean. If the surface is contaminated, with lubri-
cant, wipe it off by using a clean waste cloth moistened with thinner.

After compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.Lubricant name : Nissan A/C System Oil Type S
RHA861F

LUBRICANT
ATC-21
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LUBRICANTPFP:KLG00
Maintenance of Lubricant Quantity in CompressorBJS000FI
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large refrigerant leakage occurred. It is important to maintain the
specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:

Lack of lubricant: May lead to a seized compressor

Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1. CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?

A/C system works properly.

There is no evidence of a large amount of lubricant leakage.
CAUTION:
If excessive lubricant leakage is noted, never perform the lubricant return operation.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS
1. Start the engine, and set to the following conditions:
–Engine speed: Idling to 1,200 rpm
–A/C switch: ON
–Blower speed: Max. position
–Temp. control: Optional [Set so that intake air temperature is 25 to 30°C (77 to 86°F).]
–Intake position: Recirculation (REC)
2. Perform lubricant return operation for about 10 minutes.
3. Stop the engine.
>> GO TO 3.
3. CHECK REPLACEMENT PART
Should the compressor be replaced?
YES >> GO TO AT C - 2 2 , "LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACE-
MENT" .
NO >> GO TO AT C - 2 2 , "
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACE-
MENT EXCEPT COMPRESSOR" . Name : NISSAN A/C System Oil Type S