fuel tank removal NISSAN TEANA 2014 Service Manual

EC-8
POSITIVE CRANKCASE VENTILATION ........539
Inspection ............................................................ ..539
REMOVAL AND INSTALLATION ..............540
ECM ................................................................ .540
Removal and Installation ..................................... ..540
SERVICE DATA AND SPECIFICATIONS
(SDS) .............. ............................................
541
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
541
Idle Speed ........................................................... ..541
Ignition Timing .......................................................541
Calculated Load Value ..........................................541
Mass Air Flow Sensor ............................................541
VQ35DE
PRECAUTION .............. ..............................
542
PRECAUTIONS .............................................. .542
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ..
542
On Board Diagnostic (OBD) System of Engine
and CVT .............................................................. ..
542
General Precautions ..............................................543
PREPARATION ..........................................546
PREPARATION .............................................. .546
Special Service Tools .......................................... ..546
Commercial Service Tools .....................................546
SYSTEM DESCRIPTION ...........................548
COMPONENT PARTS .................................... .548
ENGINE CONTROL SYSTEM .................................548
ENGINE CONTROL SYSTEM : Component Parts
Location ............................................................... ..
548
Accelerator Pedal Position Sensor ........................552
Air Fuel Ratio (A/F) Sensor 1 ................................552
ASCD Steering Switch ...........................................553
Battery Current Sensor (With Battery Tempera-
ture Sensor) ......................................................... ..
553
Camshaft Position Sensor (PHASE) .....................554
Cooling Fan ......................................................... ..554
Crankshaft Position Sensor (POS) ........................554
ECM .......................................................................555
Electric Throttle Control Actuator ......................... ..555
Electronic Controlled Engine Mount .................... ..556
Engine Coolant Temperature Sensor ....................556
Engine Oil Pressure Sensor ................................ ..557
Engine Oil Temperature Sensor ............................557
EVAP Canister ..................................... ..................557
EVAP Canister Purge Volu me Control Solenoid
Valve .................................................................... ..
557
EVAP Canister Vent Control Valve ........................558
EVAP Control System Pressu re Sensor ................558
Fuel Injector ......................................................... .558
Fuel Level Sensor Unit and Fuel Pump (With Fuel
Tank Temperature Sensor) .................................. .
558
Heated Oxygen Sensor 2 ......................................559
Ignition Coil (With Power Transistor) ....................560
Intake Valve Timing Control Solenoid Valve .........560
Knock Sensor ....................................................... .560
Malfunction Indicator lamp (MIL) ...........................560
Mass Air Flow Sensor (With Intake Air Tempera-
ture Sensor) ......................................................... .
560
Oil Pressure Warning Lamp ..................................561
Power Valve Actuator 1 and 2 ..............................561
Refrigerant Pressure Sensor ................................562
Stop Lamp Switch & Brak e Pedal Position Switch .562
VIAS Control Solenoid Valve 1 and 2 .................. .562
STRUCTURE AND OPERATION .....................563
Positive Crankcase Ventilation (PCV) ...................563
On Board Refueling Vapor Recovery (ORVR) ..... .564
SYSTEM ...........................................................565
ENGINE CONTROL SYSTEM ................................ .565
ENGINE CONTROL SYSTEM : System Descrip-
tion ....................................................................... .
565
ENGINE CONTROL SYSTEM : Fail-safe .............566
MULTIPORT FUEL INJECTION SYSTEM ............. .568
MULTIPORT FUEL INJECTION SYSTEM : Sys-
tem Description .................................................... .
568
ELECTRIC IGNITION SYSTEM ............................. .571
ELECTRIC IGNITION SYSTEM : System De-
scription ................................................................ .
571
AIR CONDITIONING CUT CONTROL ................... .572
AIR CONDITIONING CUT CONTROL : System
Description ........................................................... .
573
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .574
AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Description ..................................... .
574
COOLING FAN CONTROL .................................... .575
COOLING FAN CONTROL : System Description .575
ELECTRONIC CONTROLLED ENGINE MOUNT .. .577
ELECTRONIC CONTROLLED ENGINE MOUNT
: System Description ............................................ .
577
EVAPORATIVE EMISSION SYSTEM .....................579
EVAPORATIVE EMISSION SYSTEM : System
Description ........................................................... .
580
THROTTLE CONTROL ...........................................581
THROTTLE CONTROL : Syst em Description ......581
INTAKE VALVE TIMING CONTROL ..................... .582
INTAKE VALVE TIMING CONTROL : System De-
scription ................................................................ .
583
ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE ........................................... .
583
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P0181 FTT SENSOREC-303
< DTC/CIRCUIT DIAGNOSIS > [QR25DE]
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2. Wait at least 10 seconds.
3. Check 1st trip DTC.
With GST
Follow the procedure “With CONSULT” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-304, "Diagnosis Procedure".
NO >> GO TO 6.
6.PERFORM COMPONENT FUNCTION CHECK (FOR MALFUNCTION B)
Perform component function check. Refer to EC-303, "Component Function Check"
.
NOTE:
Use the component function check to check the overall func tion of the FTT sensor circuit. During this check, a
1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-304, "Diagnosis Procedure"
.
7.PRECONDITIONING
If DTC CONFIRMATION PROCEDURE has been previously conducted, always perform the following proce-
dure before conducti ng the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
• Before performing the following procedure, do not add fuel.
• Before performing the following procedure, check that fuel level is between 1/4 and 4/4.
• Before performing the following procedure, confirm that battery voltage is 11 V or more at idle.
>> GO TO 8.
8.PERFORM DTC CONFIRMATION PROCEDURE B
1. Move the vehicle to a cool place. NOTE:
Cool the vehicle in an environment of ambient air temperature between −10 °C (14 °F) and 35 °C (95 °F).
2. Turn ignition switch OFF and leave the vehicle for 12 hours. CAUTION:
Never turn ignition switch ON during this procedure.
NOTE:
The vehicle must be cooled with the food open.
3. Start engine and let it idle for 5 minutes or more. CAUTION:
Never turn ignition swit ch OFF during idling.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-304, "Diagnosis Procedure".
NO >> INSPECTION END
Component Function CheckINFOID:0000000009462239
1.CHECK FUEL TANK TEM PERATURE (FTT) SENSOR
1. Turn ignition switch OFF.
2. Disconnect fuel level sensor unit and fuel pump harness connector.
3. Remove fuel level sensor unit. Refer to FL-6, "Removal and Installation"
.
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P0181 FTT SENSOREC-305
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*1: Except for California
*2: For California
4. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
5.CHECK FTT SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between fuel level sens or unit and fuel pump harness connector and ECM harness
connector.
*1: Except for California
*2: For California
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK FUEL TANK TEM PERATURE (FTT) SENSOR
Check the FTT sensor. Refer to EC-305, "Component Inspection"
.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-43, "Intermittent Incident".
NO >> Replace fuel level sensor unit and fuel pump. Refer to FL-6, "Removal and Installation"
.
Component InspectionINFOID:0000000009462241
1.CHECK FUEL TANK TEMPERATURE (FTT) SENSOR
1. Turn ignition switch OFF.
2. Disconnect fuel level sensor unit and fuel pump harness connector.
3. Remove fuel level sensor unit. Refer to FL-6, "Removal and Installation"
.
4. Check resistance between fuel level sensor unit and fuel pump terminals by heating with hot water as shown in the figure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace fuel level sensor unit and fuel pump. Refer to FL-6, "Removal and Installation"
.
+-
Continuity
Fuel level sensor unit and
fuel pump ECM
Connector Terminal Connector Terminal
B42 1 E10
*1
E31*2124 Existed
Fuel level sensor unit
and fuel pump Condition Resistance (k Ω)
+ −
Te r m i n a l
31 Temperature
[ ° C ( °F)] 20 (68) 2.3 – 2.7
50 (122) 0.79 – 0.90
JMBIA0167ZZ
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P0182, P0183 FTT SENSOREC-307
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3.CHECK FUEL TANK TEMPERATURE (F
TT) SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between fuel level sens or unit and fuel pump harness connector and ECM harness
connector.
*1: Except for California
*2: For California
4. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
4.CHECK FUEL TANK TEMPERATURE (FTT) SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM connector.
3. Check the continuity between fuel level sens or unit and fuel pump harness connector and ECM harness
connector.
*1: Except for California
*2: For California
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK FUEL TANK TEM PERATURE (FTT) SENSOR
Check the FTT sensor. Refer to EC-307, "Component Inspection"
.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-43, "Intermittent Incident".
NO >> Replace “fuel level sensor unit and fuel pump”. Refer to FL-6, "Removal and Installation"
.
Component InspectionINFOID:0000000009462244
1.CHECK FUEL TANK TEMPERATURE (FTT) SENSOR
1. Turn ignition switch OFF.
2. Disconnect fuel level sensor unit and fuel pump harness connector.
3. Remove fuel level sensor unit. Refer to FL-6, "Removal and Installation"
.
+−
Continuity
Fuel level sensor unit and
fuel pump ECM
Connector Terminal Connector Terminal
B42 3 E10
*1
E31*2125 Existed
+
−
Continuity
Fuel level sensor unit and
fuel pump ECM
Connector Terminal Connector Terminal
B42 1 E10
*1
E31*2124 Existed
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EC-372
< DTC/CIRCUIT DIAGNOSIS >[QR25DE]
P0456 EVAP CONTROL SYSTEM
2. Check for genuine NISSAN fuel filler cap design.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened proper ly by rotating the cap clockwise.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Open fuel filler cap, then clean cap and fuel filler neck threads using air blower. Then retighten until reteaching sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-375, "Component Inspection"
.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace fuel filler cap with a genuine one.
5.CHECK FOR EVAP LEAK
Refer to EC-537, "Inspection"
.
Is there any leak in EVAP line?
YES >> Repair or replace.
NO >> GO TO 6.
6.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
• EVAP canister vent control valve is installed properly.
Refer to FL-17, "Exploded View"
.
• EVAP canister vent control valve. Refer to FL-17, "Removal and Installation"
.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace EVAP canister vent control valve and O-ring. Refer to FL-17, "Removal and
Installation".
7.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
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EC-374
< DTC/CIRCUIT DIAGNOSIS >[QR25DE]
P0456 EVAP CONTROL SYSTEM
YES >> GO TO 13.
NO >> Repair or reconnect the hose.
13.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
Check the EVAP canister purge volume control solenoid valve. Refer to EC-345, "Component Inspection"
.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to EC-21,
"Component Parts Location".
14.CHECK FUEL TANK TEMPERATURE SENSOR
Check the fuel tank temperature sensor. Refer to EC-305, "Component Inspection"
.
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace fuel level sensor unit. Refer to FL-6, "Removal and Installation"
.
15.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Check the EVAP control system pressure sensor. Refer to FL-18, "Removal and Installation"
.
Is the inspection result normal?
YES >> GO TO 16.
NO >> Replace EVAP control system pressure sensor. Refer to FL-18, "Removal and Installation"
.
16.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-62, "EVAPORATIVE EMISSION SYSTEM : System Description"
.
Is the inspection result normal?
YES >> GO TO 17.
NO >> Repair or reconnect the hose.
17.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 18.
18.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-62, "EVAPORATIVE EMISSION SYSTEM : System Description"
.
Is the inspection result normal?
YES >> GO TO 19.
NO >> Repair or replace hoses and tubes.
19.CHECK RECIRCULATION LINE
Check recirculation line between fuel filler tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 20.
NO >> Repair or replace hose, tube or fuel filler tube. Refer to FL-10, "Exploded View"
.
20.CHECK REFUELING EVAP VAPOR CUT VALVE
Check the refueling EVAP vapor cut valve. Refer to FL-13, "Inspection"
.
Is the inspection result normal?
YES >> GO TO 21.
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-10, "Removal and Installation"
.
21.CHECK FUEL LEVEL SENSOR
Check the fuel level sensor. Refer to MWI-62, "Component Inspection"
.
Is the inspection result normal?
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-519
< DTC/CIRCUIT DIAGNOSIS > [QR25DE]
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Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-10, "Removal and Installation"
.
7.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached. Refer to FL-14, "Removal and Installation"
.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.1 kg (4.6 lb).
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 9.
8.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
Check if water will drain from EVAP canister.
Does water drain from the EVAP canister?
YES >> GO TO 6.
NO >> GO TO 11.
9.REPLACE EVAP CANISTER
Replace EVAP canister with a new one. Refer to FL-14, "Removal and Installation"
.
>> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose. Refer to FL-14, "Exploded View"
.
11 .CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP c anister and refueling control valve for clogging, kinks, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace hoses and tubes.
12.CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace filler neck tube.
13.CHECK REFUELING EVAP VAPOR CUT VALVE
Check refueling EVAP vapor cut valve. Refer to EC-520, "Component Inspection"
.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-10, "Removal and Installation"
.
14.CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
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EC-520
< DTC/CIRCUIT DIAGNOSIS >[QR25DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace fuel filler tube. Refer to FL-10, "Exploded View"
.
15.CHECK ONE-WAY FUEL VALVE-1
Check one-way valve for clogging.
Is the inspection result normal?
YES >> GO TO 16.
NO >> Repair or replace one-way fuel valve with fuel tank. Refer to FL-10, "Removal and Installation"
.
16.CHECK ONE-WAY FUEL VALVE-2
1. Check that fuel is drained from the tank.
2. Remove fuel filler tube and hose. Refer to FL-10, "Exploded View"
.
3. Check one-way fuel valve for operation as per the following.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank. Refer to FL-10, "Removal and Installa-
tion".
Component InspectionINFOID:0000000009462455
1.INSPECTION START
Will CONSULT be used?
Will CONSULT be used?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT
1. Turn ignition switch OFF.
2. Remove fuel tank. Refer to FL-10, "Removal and Installation"
.
3. Drain fuel from the tank as per the following:
- Remove fuel feed hose located on the fuel gauge retainer.
- Connect a spare fuel hose, one side to fuel gauge re tainer where the hose was removed and the other
side to a fuel container.
- Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT.
4. Check refueling EVAP vapor cut valve for being stuck to close as per the following. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
5. Check refueling EVAP vapor cut valve for being stuck to open as per the following.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ri ng with new one.
- Turn fuel tank upside down.
- Apply vacuum pressure to hose end [ −13.3 kPa ( −0.136 kg/cm
3, −1.93 psi)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-521
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Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-10, "Removal and Installation"
.
3.CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT
1. Turn ignition switch OFF.
2. Remove fuel tank. Refer to FL-10, "Removal and Installation"
.
3. Drain fuel from the tank as per the following:
- Remove fuel gauge retainer.
- Drain fuel from the tank using a handy pump into a fuel container.
4. Check refueling EVAP vapor cut valve for being stuck to close as per the following.
Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
5. Check refueling EVAP vapor cut valve for being stuck to open as per the following.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
- Turn fuel tank upside down.
- Apply vacuum pressure to hose end [ −13.3 kPa ( −0.136 kg/cm
3, −1.93 psi)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Filler tube Recirculation line EVAP/ORVR line
Vacuum/pressure handy pump Fuel tank
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EC-522
< DTC/CIRCUIT DIAGNOSIS >[QR25DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-10, "Removal and Installation"
.
Filler tube Recirculation line EVAP/ORVR line
Vacuum/pressure handy pump Fuel tank
JPBIA5852ZZ
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM