engine NISSAN TIIDA 2009 Service Repair Manual

MA-36< SERVICE INFORMATION >
ENGINE MAINTENANCE (MR18DE)
2. Install rocker cover. • Tighten bolts in two steps separately in numerical order asshown.
• Engine front
CAUTION:
Check if rocker cover gasket is not dropped from the instal-
lation groove of rocker cover.
3. Install spark plug using suitable tool.
CAUTION:
Never drop or shock it.
4. Install ignition coil. CAUTION:
• Handle it carefully and avoid impacts.
• Never disassemble.
5. Install intake manifold. Refer to EM-141 .
EVAP VAPOR LINES
EVAP VAPOR LINES : Checking EVAP Vapor Line INFOID:0000000004305200
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc. Refer to EC-529, " Component Inspection " .
1st step : 1.96 N·m (0.20 kg-m, 17 in-lb)
2nd step : 8.33 N·m (0.85 kg-m, 73 in-lb) PBIC3151J
Make : DENSO
Part number : FXE20HR11
Gap (nominal) : 1.1 mm (0.043 in) PBIC3871E

MA-38< SERVICE INFORMATION >
CHASSIS AND BODY MAINTENANCE
CVT FLUID : Checking CVT Fluid (RE0F08A) INFOID:0000000004803426
FLUID LEVEL CHECK
Fluid level should be checked with the fluid warmed up to 50 ° to 80 °C (122 ° to 176 °F).
1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle to warm up the CVT fluid. When ambient temperature is 20 °C (68 °F), it takes
about 10 minutes for the CVT fluid to warm up to 50 ° to 80 °C
(122 ° to 176 °F).
3. Park the vehicle on a level surface and set the parking brake.
4. With engine at idle, while depressing brake pedal, move the selector lever throughout the entire shift range and return it to
the “P” position.
5. Press the tab on the CVT fluid level gauge to release the lock and pull out the CVT fluid level gauge from the CVT fluid charg-
ing pipe.
6. Wipe fluid off the CVT fluid level gauge. Then rotate the CVT fluid level gauge 180 ° and re-insert it into the CVT charging pipe
as far as it will go.
CAUTION:
Always use lint free paper towels to wipe fluid off the CVT
fluid level gauge.
7. Remove the CVT fluid level gauge and check that the fluid level is within the specified range as shown. If the fluid level is at or
below the low side of the range, add the necessary specified
NISSAN CVT fluid through the CVT charging pipe.
CAUTION:
• Only use specified NISSAN CVT fluid.
• Do not overfill the CVT.
8. Install the CVT fluid level gauge to the CVT fluid charging pipe until it locks. CAUTION:
When CVT fluid level gauge is in stalled into the CVT fluid charging pipe, make sure that the CVT
fluid level gauge is securely locked in place.
FLUID CONDITION CHECK SMA146B
SCIA1933E
SCIA1931E
Fluid grade: Refer to
MA-14, " Fluids and Lubri-
cants " .
SCIA1932E

CHASSIS AND BODY MAINTENANCE
MA-39
< SERVICE INFORMATION >
C
D E
F
G H
I
J
K
M A
B MA
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CVT FLUID : Changing CVT Fluid (RE0F08A)
INFOID:0000000004803427
1. Warm up CVT fluid by driving the vehicle for 10 minutes.
• : Vehicle front
• Radiator (2)
• CVT fluid cooler hose [inlet side (3)]
• Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and refill with new specified NISSAN CVT fluid in the CVT fluid
charging pipe with the engine running at idle speed.
CAUTION:
Only use the specifi ed NISSAN CVT fluid.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose [outlet side (1)]. NOTE:
About 30 to 50% extra fluid will be required for this procedure.
4. Check fluid level and condition. Refer to MA-38, " CVT FLUID : Checking CVT Fluid (RE0F08A) " .
CAUTION:
Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to CVT-51," CONSULT-III Function (TRANSMISSION) " .
CVT FLUID : Checking CVT Fluid (RE0F08B) INFOID:0000000004803428
FLUID LEVEL CHECK Fluid level should be checked with the fluid warmed up to 50 ° to 80 °C (122 ° to 176 °F).
1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle to warm up the CVT fluid. When ambient temperature is 20 °C (68 °F), it takes
about 10 minutes for the CVT fluid to warm up to 50 ° to 80 °C
(122 ° to 176 °F).
3. Park the vehicle on a level surface and set the parking brake.
4. With engine at idle, while depressing brake pedal, move the selector lever throughout the entire shift range and return it to
the “P” position. Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state) Clutch, brake
scorched Replace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harness, cooler
pipes, etc.)
Milky white or cloudy Water in the fluid Replace the CVT fluid and check for places where water is getting in.
Large amount of
metal powder mixed
in fluid Unusual wear of
sliding parts within
CVT Replace the CVT fluid and check for
improper operation of the CVT. ATA0022D
Fluid capacity and grade: Refer to
MA-14, " Fluids
and Lubricants " .
SCIA6088E
SMA146B

CHASSIS AND BODY MAINTENANCE
MA-41
< SERVICE INFORMATION >
C
D E
F
G H
I
J
K
M A
B MA
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• : Vehicle front
• Radiator (2)
• CVT fluid cooler hose [inlet side (3)]
• Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and refill with new specified NISSAN CVT fluid in the CVT fluid
charging pipe with the engine running at idle speed.
CAUTION:
Only use the specifi ed NISSAN CVT fluid.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose [outlet side (1)]. NOTE:
About 30 to 50% extra fluid will be required for this procedure.
4. Check fluid level and condition. Refer to MA-39, " CVT FLUID : Checking CVT Fluid (RE0F08B) " .
CAUTION:
Delete CVT fluid deterioration date with CO NSULT-III after changing CVT fluid. Refer to CVT-230," CONSULT-III Function (TRANSMISSION) " .
CLUTCH FLUID
CLUTCH FLUID : Air Bleeding Procedure INFOID:0000000004683730
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected
area with water.
NOTE:
• Do not use a vacuum assist or any other type of pow er bleeder on this system. Use of a vacuum assist or
power bleeder will not purge all the air from the system.
• Carefully monitor fluid level in reservoir tank during bleeding operation.
1. Fill master cylinder reservoir tank with new clutch fluid.
2. Connect a transparent vinyl tube and container to the bleeding connector (1) on the CSC.
3. Depress and release the clutch pedal slowly and fully 15 times at an interval of two to three seconds and release the clutch
pedal.
4. Push in the lock pin (1) of the bleeding connector (2), and maintain the position. • RS5F91R transaxle models
CAUTION:
Hold the lock pin in to preven t the bleeding connector from
separating when fluid pressure is applied.
Fluid capacity and grade: Refer to
MA-14, " Fluids
and Lubricants " .
SCIA6088E
PCIB1494E
PCIB1495E

MA
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M/T OIL : Refilling (RS5F91R)
INFOID:0000000004803422
1. Remove filler plug (1). Fill with new oil until oil level reaches the specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and tighten to the specified torque. Refer to MT-17, " Disassembly
and Assembly " .
CAUTION:
Do not reuse gasket.
M/T OIL : Inspection (RS5F91R) INFOID:0000000004803423
LEAKAGE Make sure that oil is not leaking from transaxle or around it.
LEVEL 1. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to MT-17, " Dis-
assembly and Assembly " .
M/T OIL : Changing M/T Oil (RS6F94R) INFOID:0000000004803424
DRAINING 1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran- saxle. Tighten drain plug to specification. Refer to MT-59, " Dis-
assembly and Assembly " .
CAUTION:
Do not reuse gasket.
FILLING Oil grade and capacity : Refer to
MA-14, " Fluids and
Lubricants " .
SCIA7622E

Disassembly and Assembly " .
CAUTION:
Do not reuse gasket.
M/T OIL : Checking M/T Oil (RS6F94R) INFOID:0000000004803425
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
2. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine wh ile checking oil level.
3. Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to MT-59, " Disas-
sembly and Assembly " .
CAUTION:
Do not reuse gasket.
A/T FLUID
A/T FLUID : Checking A/T Fluid INFOID:0000000004803430
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 ° to 50 °C (86 ° to 122 °F) using the “COLD” range
on A/T fluid level gauge.
• A : Front side
• B : Reverse side
• C : Add
• D : OK
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth. CAUTION:
When wiping the A/T fluid level gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
Firmly fix the A/T fluid level ga uge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION: Oil grade and capacity
: Refer to MA-14, " Fluids and Lubricants "
SCIA7623E
B

MA
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Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50° to 80 °C (122 ° to 176 °F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
• When wiping the A/T fluid level gauge, always use lint-free cloth.
• Firmly fix the A/T fluid level ga uge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT-51, " Inspections Before Trouble
Diagnosis " . If the A/T fluid contains frictional material (clu
tches, bands, etc.), or if the A/T is repaired, over-
hauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT-18, " A/T
Fluid Cooler Cleaning " .
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe. CAUTION:
Firmly fix the A/T fluid level gaug e to the A/T fluid charging pipe using the stopper attached.
A/T FLUID : Changing A/T Fluid INFOID:0000000004803431
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Re install the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid th rough the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to MA-44, " A/T FLUID : Checking A/T Fluid " .
WHEELS
WHEELS : Balancing Wheels INFOID:0000000004683837
Adjust wheel balance using road wheel center.
CAUTION:
• Be careful not to scratch th e road wheel during removal.
• Use clip-on type wheel balance weights only.
Wheel balance (Maximum allowable unbalance): Drain plug: Refer to
AT-236, " Component " .
Fluid grade and capacity: Refer to MA-14 .
Maximum allowable unbalance Dynamic (At rim flange) Less than 5 g (0.18 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)

MT
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SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000004786253
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.

MT-10< SERVICE INFORMATION >
[RS5F91R]
M/T OIL
M/T OIL
Draining INFOID:0000000004784220
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and tighten drain plug to the specified torque. Refer to MT-17, " Dis-
assembly and Assembly " .
CAUTION:
Do not reuse gasket.
Refilling INFOID:0000000004784221
1. Remove filler plug (1). Fill with new oil until oil level reaches the specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and tighten to the specified torque. Refer to MT-17, " Disassembly
and Assembly " .
CAUTION:
Do not reuse gasket.
Inspection INFOID:0000000004784222
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine wh ile checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to MT-17, " Dis-
assembly and Assembly " . PCIB1504E
Oil grade and capacity : Refer to
MA-14, " Fluids and
Lubricants " .
SCIA7119E
SCIA7119E

Removal and Installa-
tion " .
REMOVAL
1. Drain gear oil. Refer to MT-10, " Draining " (RS5F91R),
MT-52, " Changing M/T Oil " (RS6F94R).
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-12, " Removal and Installation " .
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove the engine and transaxle as an assembly from the vehicle. Refer to EM-88, " Removal and Instal-
lation " (HR16DE),
EM-195, " Removal and Installation " (MR18DE).
4. Remove the transaxle to engine and engine to transaxle bolts.
5. Separate the transaxle assembly from the engine.
INSTALLATION 1. LH engine mount bracket (transaxle
side) 2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod ⇐: Front
: Refer to installation.