NISSAN TIIDA 2010 Service Repair Manual

EM-42
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OIL PAN (UPPER) AND OIL STRAINER
OIL PAN (UPPER) AND OIL STRAINER
ComponentINFOID:0000000005398060
Removal and InstallationINFOID:0000000005398061
NOTE:
The oil strainer and oil pump are included in the oil pan (upper). Individual disassembly is prohibited.
REMOVAL
1. Remove engine and transaxle assembly from the vehicle, and then separate engine and transaxle. Refer
to EM-82, "
Removal and Installation".
2. Install engine assembly to widely use engine stand. Refer to EM-87, "
Setting".
3. Drain engine oil. Refer to LU-8, "
Draining".
4. Remove the oil pan (lower). Refer to EM-39, "
Removal and Installation".
5. Remove oil level gauge.
6. Remove front cover and timing chain. Refer to EM-49, "
Removal and Installation".
7. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain. Refer to EM-49,
"Exploded View".
8. Remove oil pan (upper) using the following procedure.
1. Rear oil seal 2. O-ring 3. Oil pan (upper)
4. Chain tensioner 5. Oil pump drive chain 6. Crankshaft sprocket
7. Oil pump sprocket 8. Oil pan drain plug 9. Washer
10. Oil pan (lower) 11. Oil filter stud bolt 12. Oil filter
A. Refer to EM-49
B. Refer to LU-9C. Oil pan side
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OIL PAN (UPPER) AND OIL STRAINEREM-43
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a. Loosen oil pan (upper) bolts in the reverse of the order shown.
b. Insert a flat-bladed offset screwdriver into the arrow ( ) shown
and open up a crack between the oil pan (upper) cylinder block.
c. Insert the Tool between the oil pan (upper) and cylinder block. Slide seal cutter by tapping on the side of tool with a hammer.
CAUTION:
• Be careful not to damage the mating surface.
• A more adhesive liquid gasket is applied compared to pre-
vious types when shipped, so it should not be forced off
using a screwdriver, etc. outside the indicated location.
• Do not remove oil pump and oil strainer from oil pan (upper).
9. Remove rear oil seal from crankshaft.
INSTALLATION
1. Install the oil pan (upper) in the following procedure.
a. Use scraper to remove old liquid gasket from mating surfaces. • Also remove the old liquid gasket from mating surface of cylinder block.
• Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Do not scratch or damage the mating su rfaces when cleaning off old liquid gasket.
b. Install O-ring to the cylinder block.
: Engine front
ALBIA0627ZZ
: Engine front
Tool number : KV10111100 (J-37228)
ALBIA0628ZZ
Revision: January 20102010 Versa

EM-44
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OIL PAN (UPPER) AND OIL STRAINER
c. Apply a continuous bead of liquid gasket (D) with Tool to areas
shown.
Use Genuine Silicone RTV Sealant or equivalent. Refer to
GI-42, "
Recommended Chemical Product and Sealant".
CAUTION:
Installation should be done within 5 minutes after coating.
d. Tighten bolts in the numerical order shown. CAUTION:
Avoid misalignment of both oil pan gasket and O-ring.
• The bolts are different according to the installation position. Follow the numbers shown.
2. Install rear oil seal with the following procedure: CAUTION:
• The installation of rear oil seal should be co mpleted within 5 minutes after installing oil pan
(upper).
• Do not touch oil seal lip.
a. Wipe off any liquid gasket protruding to the rear oil seal mounting part of oil pan (upper) and cylinder block using a spatula.
b. Apply the liquid gasket lightly to entire outside area of new rear oil seal. Use Genuine Silicone RTV Seal ant or equivalent. Refer to GI-42, "
Recommended Chemical Prod-
uct and Sealant".
c. Press-fit the rear oil seal using a drift with outer diameter 113 mm (4.45 in) and inner diameter 90 mm (3.54 in) (A).
A : 2 mm (0.07 in) protruded to outside
B : 2 mm (0.07 in) protruded to rear oil seal mounting side
C : 5.5 - 7.5 mm (0.216 - 0.295 in)
E : 4.0 - 5.0 mm (0.157 - 0.196 in) dia.
: Engine front
: Engine out side
Tool number : WS39930000 ( — )
AWBIA0790ZZ
: Engine front
M8 × 179 mm (7.09 in) : No. 9, 10
M8 × 25 mm (0.98 in) : No. 3, 4, 7, 8
M8 × 90 mm (3.54 in) : No. 1, 2, 5, 6
ALBIA0627ZZ
PBIC3660E
Revision: January 20102010 Versa

OIL PAN (UPPER) AND OIL STRAINEREM-45
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• Press-fit to the dimensions specified.
CAUTION:
• Do not touch the grease applied to the oil seal lip.
• Be careful not to damage the rear oil seal mounting partof oil pan (upper) and cylinder block or the crankshaft.
• Install straight to make sure that oil seal does not curl or tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
3. Install crankshaft sprocket, oil pump sprocket, oi l pump drive chain, and chain tensioner. Refer to EM-49,
"Exploded View".
4. Install timing chain and related parts. Refer to EM-49, "
Removal and Installation".
5. Install front cover and related parts. Refer to EM-49, "
Removal and Installation".
6. Install oil pan (lower). Refer to EM-39, "
Removal and Installation".
7. Install oil pan drain plug. • For installation direction of washer. Refer to EM-42, "
Component".
8. Installation of the remaining components is in the reverse order of removal. CAUTION:
Do not fill engine with engi ne oil until at least 30 minutes after oil pan is installed.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and adjust engine oil. Refer to LU-7, "Inspection".
2. Check for leakage of engine oil when engine is warmed.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again. Refer to LU-7, "
Inspection".
1. Rear oil seal
A. Rear end surface of cylinder block
PBIC3761E
Revision: January 20102010 Versa

EM-46
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IGNITION COIL, SPARK PLUG AND ROCKER COVER
IGNITION COIL, SPARK
PLUG AND ROCKER COVER
Exploded ViewINFOID:0000000005398062
Removal and InstallationINFOID:0000000005398063
REMOVAL
1. Remove intake manifold. Refer to EM-28, "Exploded View".
2. Remove ignition coil. CAUTION:
• Handle ignition coil car efully and avoid impacts.
• Never disassemble.
1. Ignition coil 2. Spark plug3. PCV hose
4. Oil filler cap 5. Rocker cover6. Gasket
7. Bracket 8. O-ring9. PCV valve
10. PCV hose A: To air duct
AWBIA0883GB
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IGNITION COIL, SPARK PLUG AND ROCKER COVER
EM-47
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3. Remove spark plug using suitable tool.
CAUTION:
Never drop or shock it.
4. Remove ground cable (RH).
5. Support the bottom surface of engine using a trans mission jack, and then remove the engine mounting
bracket and insulator (RH). Refer to EM-82, "
Exploded View".
6. Remove fuel tube protector.
7. Disconnect PCV valve hose from PCV valve.
8. Remove oil filler cap.
9. Remove rocker cover. • Loosen bolts in reverse order shown.
NOTE:
13 and 14 shown are used to tighten the fuel tube protector.
10. Remove rocker cover gasket from rocker cover.
11. Use scraper to remove all traces of liquid gasket from cylinder head and front cover.
CAUTION:
Never scratch or damage the mating surface when cleaning off old liquid gasket.
INSPECTION AFTER REMOVAL
CAUTION:
• Never drop or shock spark plug.
• Checking and adjusting spar k plug gap is not required
between change intervals.
• If spark plug tip is covered with carbon, a spark plug cleaner may be used.
PBIC3871E
: Engine front
PBIC3670E
SMA806CA
Cleaner air pressure
: Less than 588 kPa (5.88 bar, 6 kg/cm2, 85 psi)
Cleaning time : Less than 20 seconds
Revision: January 20102010 Versa

EM-48
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IGNITION COIL, SPARK PLUG AND ROCKER COVER
• Never use wire brush for cleaning spark plug.
INSTALLATION
1. Install the rocker cover with the following procedure.
a. Install the rocker cover gasket to the rocker cover.
• Check for damage or foreign material.
• Make sure that it is securely inserted in the mounting groove of
rocker cover.
• For the two bolt holes shown, push the gasket into the boss for
the rocker cover bolt hole to prevent it from falling.
b. Apply liquid gasket to the position shown. Use Genuine Silicone RTV Sealant or equivalent. Refer to
GI-42, "
Recommended Chemical Product and Sealant"
2. Install rocker cover to the cylinder head.
CAUTION:
Make sure the gasket is not dropped.
3. Install rocker cover. • Tighten bolts in two steps separately in numerical order asshown.
4. Installation of the remaining components is in the reverse order of removal.
SMA773C
KBIA3331J
1 : Cylinder head
2 : Front cover
PBIC3671E
: Engine front
PBIC3670E
Revision: January 20102010 Versa

TIMING CHAINEM-49
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TIMING CHAIN
Exploded ViewINFOID:0000000005398064
Removal and InstallationINFOID:0000000005398065
CAUTION:
The rotation direction indicated in the text indicates all directions seen from the engine front.
REMOVAL
1. Remove front wheel (RH). Refer to
WT-7, "Adjustment".
2. Remove front fender protector (RH). Refer to EI-24, "
Removal and Installation".
3. Drain engine oil. Refer to LU-8, "
Draining".
CAUTION:
Perform this step when engine is cold.
1. Timing chain slack guide 2. Chain tensioner (for timing chain) 3. Camshaft sprocket (EXH)
4. Camshaft sprocket (INT) 5. Plug6. Front oil seal
7. Crankshaft pulley 8. Crankshaft pulley bolt9. Front cover
10. Crankshaft sprocket 11. Oil pump sprocket12. Oil pump drive chain
13. Chain tensioner (for oil pump drive chain) 14. Timing chain 15. Timing chain tension guide
A. Refer to Installation procedure
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Revision: January 20102010 Versa

EM-50
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TIMING CHAIN
4. Remove the following parts.
• Intake manifold: Refer to EM-28, "
Exploded View".
• Drive belt: Refer to EM-15, "
Removal and Installation".
• Water pump pulley: Refer to CO-21, "
Exploded View".
• Ground cable (RH)
5. Support the bottom surface of engine using a tr ansmission jack, and then remove the engine mounting
bracket and insulator (RH). Refer to EM-82, "
Exploded View".
6. Remove rocker cover. Refer to EM-46, "
Exploded View".
7. Set No. 1 cylinder at TDC of its compression stroke with the following procedure:
a. Rotate crankshaft pulley (2) clockwise and align TDC mark (without paint mark) (A) to timing indicator (1) on front cover.
b. Make sure the matching marks on each camshaft sprocket are positioned as shown.
• If not, rotate crankshaft pulley one more turn to align matching
marks to the positions.
8. Remove crankshaft pulley with the following procedure:
a. Secure crankshaft pulley (1) using a suitable tool (A).
b. Loosen and pull out crankshaft pulley bolts. CAUTION:
Never remove the bolts as they are used as a supporting
point for the pulley puller.
c. Attach Tool (A) in the M 6 thread hole on crankshaft pulley, and remove crankshaft pulley.
B : White paint mark (Not use for service)
PBIC3673E
1 : Camshaft sprocket (EXH)
2 : Camshaft sprocket (INT)
A : Matching mark (stamp)
B : Matching mark (peripheral stamp line)
PBIC3872E
PBIC3710E
B: M6 bolt
Tool number : KV11103000 ( — )
PBIC3711E
Revision: January 20102010 Versa

TIMING CHAINEM-51
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9. Remove front cover with the following procedure:
a. Loosen bolts in the reverse of the order shown.
b. Cut liquid gasket by prying the position ( ) shown, and then
remove the front cover.
10. Remove front oil seal from front cover. • Remove by lifting it up using a suitable tool.
CAUTION:
Be careful not to damage the front cover.
11. Remove chain tensioner (1) with the following procedure.
a. Fully push down the chain tensioner lever (A), and then push the plunger (C) into the inside of tensioner.
• The tab (B) is released by fully pushing the lever down. As aresult, the plunger can be moved.
b. Pull up the lever to align its hole position with the body hole posi- tion.
• When the lever hole is aligned with the body hole position, theplunger is fixed.
• When the protrusion parts of the plunger ratchet and the tab face each other, both hole positions are not aligned. At that
time, correctly engage them and align these hole positions by
slightly moving the plunger.
c. Insert the stopper pin (D) into the body hole through the lever hole, and then fix the lever at the upper position.
• The example that a hexagonal wrench for 2.5 mm (0.098 in) is used as shown.
d. Remove chain tensioner.
KBIA3429J
PBIC3712E
PBIC3713E
Revision: January 20102010 Versa