MA-1 NISSAN TIIDA 2011 Service Owner's Manual

DTC P1217 ENGINE OVER TEMPERATUREEC-913
< SERVICE INFORMATION > [MR18DE]
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Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
CONSULT-III Reference Val
ue in Data Monitor ModeINFOID:0000000006342101
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000006342102
If the cooling fan or another component in the cooli ng system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the on e trip detection logic.
CAUTION:
When a malfunction is in dicated, be sure to replace the coolant. Refer to MA-27, "
ENGINE COOLANT :
Changing Engine Coolant". Also, replace the engine oil. Refer to MA-32, "ENGINE OIL : Changing
Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-15, "
Anti-freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000006342103
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Cooling fan speed Cooling fan relay
123
Stop (OFF) OFFOFFOFF
Low (LOW) ONOFF OFF
High (HI) ONONON
Monitor item Condition Specification
AIR COND SIG • Engine: After warming up, idle
the engine Air conditioner switch: OFF
OFF
Air conditioner switch: ON
(Compressor operates.) ON
COOLING FAN • Engine: After warming up, idle
the engine
• Air conditioner switch: OFF Engine coolant temperature: 97
°C
(207 °F) or less OFF
Engine coolant temperature: Between
98 °C (208 °F) and 99° C (210°F) LOW
Engine coolant temperature: 100 °C
(212 °F) or more HIGH
DTC No. Trouble diagnosis name
DTC detecting conditionPossible cause
P1217
1217 Engine over temperature
(Overheat) • Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate properly (Overheat).
• Engine coolant was not added to the system using the proper filling method.
• Engine coolant is not within the specified
range. • Harness or connectors
(Cooling fan circuit is open or shorted.)
• Cooling fan
• IPDM E/R (Cooling fan relays)
•Radiator hose
•Radiator
• Reservoir tank
•Radiator cap
• Water pump
•Thermostat
• Water control valve
For more information, refer to EC-919,
"Main 13 Causes of Overheating".
Revision: May 2010 2011 Versa

DTC P1217 ENGINE OVER TEMPERATUREEC-919
< SERVICE INFORMATION > [MR18DE]
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Cooling fan motor terminal 2 and IPDM E/R terminal 24.
Cooling fan motor terminal 3 and IPDM E/R terminal 23.
Cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
14.DETECT MALFUNCTIONING PART
Check the following.
• Harness for open or short between cooling fan motor and IPDM E/R
• Harness for open or short between cooling fan motor and ground
>> Repair open circuit or short to ground or short to power in harness or connectors.
15.CHECK COOLING FAN MOTOR
Refer to EC-920, "
Component Inspection".
OK or NG
OK >> GO TO 16.
NG >> Replace cooling fan motor.
16.CHECK INTERMITTENT INCIDENT
Perform EC-632
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-28, "Removal and Installation of IPDM E/R".
NG >> Repair or replace harness or connector.
Main 13 Causes of OverheatingINFOID:0000000006342106
Continuity should exist.
Engine Step Inspection item EquipmentStandardReference
OFF 1
• Blocked radiator
• Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual
No blocking —
2 • Coolant mixture • Coolant tester See MA-15, "
Anti-freeze Coolant Mixture Ratio".
3 • Coolant level • VisualCoolant up to MAX level in
reservoir tank and radiator
filler neck See
MA-26, "
ENGINE
COOLANT : Inspection".
4 • Radiator cap • Pressure tester See CO-39, "
Checking Radiator Cap".
ON*
25 • Coolant leaks • VisualNo leaks See CO-36, "Inspection".
ON*
26 • Thermostat • Touch the upper and
lower radiator hoses Both hoses should be hot See CO-47, and
CO-40
ON*17 • Cooling fan • CONSULT-IIIOperating See trouble diagnosis for
DTC P1217 (
EC-916, "Di-
agnosis Procedure").
OFF 8 • Combustion gas leak • Color checker chemical
tester 4 Gas analyzer Negative
—
ON*
39 • Coolant temperature
gauge •Visual
Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank •Visual No overflow during driving
and idling See
CO-36
.
Revision: May 2010 2011 Versa

EM-6
< PRECAUTION >[HR16DE]
PRECAUTIONS
• After removing the bolts and nuts, separate the mating surface and
remove the sealant using Tool.
CAUTION:
Be careful not to damage the mating surfaces.
• In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the RTV Silicone Sealant is applied.
Use a plastic hammer to slide the cutter (2) by tapping on the side.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old Silicone RTV Sealant adhering to the gasket application surface and the mating surface.
• Remove the sealant completely from the groove of the gasketapplication surface, bolts, and bolt holes.
2. Thoroughly clean the gasket application surface and the mating surface and remove adhering moisture, grease and foreign
materials.
3. Attach the sealant tube to the tube presser. Use Genuine Silicone RTV Sealant or equivalent. Refer to
GI-42, "
Recommended Chemical Product and Sealant".
4. Apply the sealant without breaks to the specified location using Tool.
• If there is a groove for the s ealant application, apply the seal-
ant to the groove.
• As for the bolt holes, normally apply the sealant inside the holes. If specified, it should be applied outside the holes. Make
sure to read the text of this manual.
• Within five minutes of the seal ant application, install the mat-
ing component.
• If the sealant protrudes, wipe it off immediately.
• Do not retighten after the installation.
• After 30 minutes or more have passed from the installation, fill the engine with the specified oil and coolant. Refer to MA-14,
"Fluids and Lubricants".
CAUTION:
Follow all specific instructions in this manual. Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC0003E
Tool number WS39930000 ( – )
WBIA0567E
SEM159F
Revision: May 2010
2011 Versa

FUEL INJECTOR AND FUEL TUBEEM-37
< ON-VEHICLE REPAIR > [HR16DE]
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c. Align center to insert quick connector straightly into fuel tube.
• Insert quick connector to fuel tube until the top spool on fuel
tube is inserted completely and the 2nd level spool is posi-
tioned slightly below quick connector bottom end.
CAUTION:
• Hold “A” position shown when inserting fuel tube into
quick connector.
• Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
• Insert until you hear a “click” sound and actually feel the engagement.
• To avoid misidentification of engagement with a similar sound, be sure to perform the next step.
d. Before clamping fuel feed hose with hose clamp, pull quick connector hard by hand holding “A” position. Make sure it is completely engaged (connected) so that it does not come out from fuel tube.
e. Install quick connector cap (1) to quick connector connection. • Install quick connector cap with the side arrow facing quickconnector side (fuel feed hose side).
CAUTION:
• Make sure that the quick connector and fuel tube aresecurely engaged with the quick connector cap mount-
ing groove.
• Quick connector may not be connected correctly if quick connector cap cannot be installed easily. Remove
the quick connector cap, an d then check the connection
of quick connector again.
f. Install fuel feed hose to hose clamp.
7. Installation of the remaining components is in the reverse order of removal.
InspectionINFOID:0000000006413311
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
NOTE:
KBIA0272E
PBIC3664E
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa

OIL PAN (LOWER)EM-41
< ON-VEHICLE REPAIR > [HR16DE]
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InspectionINFOID:0000000005930946
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa

OIL PAN (UPPER) AND OIL STRAINEREM-45
< ON-VEHICLE REPAIR > [HR16DE]
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• Press-fit to the dimensions specified.
CAUTION:
• Do not touch the grease applied to the oil seal lip.
• Be careful not to damage the rear oil seal mounting partof oil pan (upper) and cylinder block or the crankshaft.
• Install straight to make sure that oil seal does not curl or tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
3. Install crankshaft sprocket, oil pump sprocket, oi l pump drive chain, and chain tensioner. Refer to EM-49,
"Exploded View".
4. Install timing chain and related parts. Refer to EM-49, "
Removal and Installation".
5. Install front cover and related parts. Refer to EM-49, "
Removal and Installation".
6. Install oil pan (lower). Refer to EM-39, "
Removal and Installation".
7. Install oil pan drain plug. • For installation direction of washer. Refer to EM-42, "
Component".
8. Installation of the remaining components is in the reverse order of removal. CAUTION:
Do not fill engine with engi ne oil until at least 30 minutes after oil pan is installed.
InspectionINFOID:0000000006413268
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. 1. Rear oil seal
A. Rear end surface of cylinder block
PBIC3761E
Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa

EM-58
< ON-VEHICLE REPAIR >[HR16DE]
TIMING CHAIN
Check for cracks (A) and any excessive wear (B) at link plates and
roller links of timing chain. Replace timing chain as necessary.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
JPBIA0091ZZ
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa

EM-68
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
Measure the diameter of valve lifter hole of cylinder head with an
inside micrometer (A).
VALVE LIFTER CLEARANCE
• (Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)
• If out of the standard, referring to the each standard of va
lve lifter outer diameter and valve lifter hole diame-
ter, replace either or both valve lifter and cylinder head.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
• Perform this inspection only when DTC P0011 is de tected in self-diagnostic results of CONSULT-III
and it is directed according to inspect ion procedure of EC section. Refer to EC-135, "
Diagnosis Pro-
cedure".
• Check when engine is cold so as to pr event burns from the splashing engine oil.
1. Check engine oil level. Refer to LU-7, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release the fuel pressure. Refer to EC-499, "
Inspection".
b. Remove intake manifold. Refer to EM-27, "
Exploded View".
c. Disconnect ignition coil and injector harness connectors. Refer to EM-46, "
Exploded View".
Standard: Refer to
EM-112, "
Camshaft".
PBIC3184J
Standard: Refer to EM-112, "Camshaft".
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa

CYLINDER HEADEM-75
< ON-VEHICLE REPAIR > [HR16DE]
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2. Tighten cylinder head bolts in numer
ical order as shown with the
following procedure to install cylinder head.
CAUTION:
If cylinder head bolts are re-used, check their outer diame-
ters before installation. Fol low the “Cylinder Head Bolts
Outer Diameter” measurement procedure.
a. Apply new engine oil to threads and seating surfaces of bolts.
b. Tighten all bolts in the specified order.
c. Turn all bolts 60 degrees clockwise (angle tightening) using Tool (A) in the specified order.
CAUTION:
Check and confirm the tightening angle by using Tool (A) or
protractor. Avoid judgment by visual inspection without the
tool.
d. Completely loosen all bolts in reverse order. CAUTION:
In this step, loosen bolts in reverse order of that indicated.
e. Tighten all bolts in the specified order.
f. Turn all bolts 75 degrees clockwise (angle tightening) using Tool (A) in the specified order.
CAUTION:
Check and confirm the tightening angle by using Tool (A) or
protractor. Avoid judgment by visual inspection without the
tool.
g. Turn all bolts 75 degrees clockwise again (angle tightening) using Tool (A) in the specified order.
CAUTION:
Check and confirm the tightening angle by using To ol (A) or protractor. Avoid judgment by visual
inspection without the tool.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
A : EXH side
B : INT side
: Engine front
: 40.0 N·m (4.1 kg-m, 30 ft-lb)
Tool number : KV10112100 (BT-8653-A)
PBIC3732E
PBIC3733E
: 0 N·m (0 kg-m, 0 ft-lb)
: 40.0 N·m (4.1 kg-m, 30 ft-lb)
Tool number : KV10112100 (BT-8653-A)
PBIC3733E
Revision: May 2010 2011 Versa

ENGINE ASSEMBLYEM-85
< REMOVAL AND INSTALLATION > [HR16DE]
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4. Remove engine mounting insulator (RH) (1), engine mounting
bracket (RH) (2) and engine mounting stay (3).
5. Remove engine mounting insulator (LH) (4) through bolt secur- ing nut (A).
6. Carefully lower jack, or raise lift to remove the engine and the transaxle assembly. CAUTION:
• Make sure that no part interferes with the vehicle side.
• Before and during this lifting, alw ays check if any harnesses are left connected.
• During the removal, always be careful to prevent the vehicle from falling off the lift due to
changes in the center of gravity.
• If necessary, support the vehicle by setting jack or suitable tool at the rear.
Separation
1. Remove starter motor. Refer to SC-19, "Removal and Installation HR16DE".
2. Lift with a hoist and separate the engine from the transaxle assembly. Refer to EM-82, "
Exploded View".
INSTALLATION
Installation is in the reverse order of removal.
• Do not allow engine oil to get on engine mounting insulator. Be careful not to damage engine mounting insu-
lator.
• Make sure that each mounting insulator is seated properly, and tighten nuts and bolts.
• Tighten engine mounting insulator (RH) bolts in the numerical
order shown.
InspectionINFOID:0000000005930964
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
JPBIA0512ZZ
: Vehicle front
JPBIA0280ZZ
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Revision: May 2010 2011 Versa