Remove NISSAN TIIDA 2011 Service Repair Manual

FINAL DRIVEMT-41
< SERVICE INFORMATION > [RS5F91R]
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FINAL DRIVE
Disassembly and AssemblyINFOID:0000000005929677
DISASSEMBLY
1. Remove differential side bearings using Tool (A) and a suitable tool.
2. Remove speedometer drive gear.
INSPECTION AFTER DISASSEMBLY
Case
Check differential case and replace if necessary.
Bearing
Check bearing for damage and unsmooth rotation. Replace if neces-
sary.
CAUTION:
Replace differential side bearing outer race and differential side
bearing as a set.
ASSEMBLY
1. Install speedometer drive gear.
2. Install differential side bearings using Tool (A). CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.Tool number A: ST33052000 ( — )
PCIB1568E
SPD715
Tool number A: KV40104920 ( — )
PCIB1570E
Revision: May 2010
2011 Versa

MT-44
< SERVICE INFORMATION >[RS6F94R]
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005929680
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005929681
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: May 2010 2011 Versa

PRECAUTIONSMT-45
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005929682
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
PrecautionINFOID:0000000005929683
• If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Installed CSC returns to the original position when removing transaxle assembly. Dust on clutch disc sliding
parts may damage CSC seal, and may cause clutch fluid leakage.
• Do not reuse transaxle oil.
• Drain, fill and check transaxle oil with the vehicle on level surface.
• During removal or installation, keep inside of transaxle clear of dust or dirt.
• Check for the correct installation orientation prior to removal or disassembly. If matching marks are required, be certain they do not interfere with the function of the parts they are applied to.
• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If tight- ening sequence is specified, follow it.
• Be careful not to damage the sliding surfaces and mating surfaces of parts.
PIIB3706J
Revision: May 2010 2011 Versa

MT-50
< SERVICE INFORMATION >[RS6F94R]
PREPARATION
Remover
• Removing bushing
• Removing mainshaft rear bearing outer
race
Power tool • Loosening bolts and nuts
Tool name
Description
S-NT134
PBIC0190E
Revision: May 2010 2011 Versa

MT-54
< SERVICE INFORMATION >[RS6F94R]
M/T OIL
M/T OIL
Changing M/T OilINFOID:0000000005929688
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran-
saxle. Tighten drain plug to specification. Refer to MT-61, "
Com-
ponent".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the specified limit at filler plug hole as shown.
2. After refilling oil, check oil level. Install a new gasket on filler plug (1), then install it into transaxle. Tighten filler plug to specifica-
tion. Refer to MT-61, "
Component".
CAUTION:
Do not reuse gasket.
Checking M/T OilINFOID:0000000005929689
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
2. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine wh ile checking oil level.
3. Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to MT-61, "
Com-
ponent".
CAUTION:
Do not reuse gasket.
SCIA7622E
Oil grade and capacity
: Refer to MA-14, "
Fluids and Lubricants"
SCIA7623E
SCIA7623E
Revision: May 2010 2011 Versa

VEHICLE SPEED SENSORMT-55
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VEHICLE SPEED SENSOR
Removal and InstallationINFOID:0000000005929690
REMOVAL
1. Disconnect vehicle speed sensor.
2. Remove vehicle speed sensor.
INSTALLATION
Installation is in the reverse order of removal.
Revision: May 2010 2011 Versa

MT-56
< SERVICE INFORMATION >[RS6F94R]
SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000005929691
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Removal and Installation (Left Side)"
and FAX-10, "Removal and Installation (Right Side)".
2. Remove differential side oil seal (1) using a suitable tool. CAUTION:
Be careful not to damage transaxle case and clutch hous-
ing.
INSTALLATION
Installation is in the reverse order of removal.
• Install differential side oil seal (1) to clutch housing and transaxlecase using Tool.
CAUTION:
Do not reuse oil seal.
- A: Transaxle case side
- B: Clutch housing side
CAUTION:
• Never reuse differential oil seal
• Never incline differential oil seal.
• Never damage clutch housing and transaxle case.
• Check oil level after installation. Refer to MT-54, "
Checking M/T Oil".
SCIA7625E
Tool number : KV32500QAA (B.vi 1666-B)
Dimension (L1) : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension (L2) : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0454ZZ
Revision: May 2010 2011 Versa

MT-58
< SERVICE INFORMATION >[RS6F94R]
CONTROL LINKAGE
CONTROL LINKAGE
Component of Contro
l Device and CableINFOID:0000000005929693
Removal and InstallationINFOID:0000000005929694
REMOVAL
1. Remove battery. Refer to SC-7, "Removal and Installation".
2. Remove air duct (front), air duct (Inlet) and air cleaner case. Refer to EM-135, "
Removal and Installation".
3. Remove shift selector cable from control shaft shift lever.
4. Remove select cable according to the following.
a. Move stopper (1) to the unlocked position.
1. Shift selector handle 2. Shift selector3. M/T shift selector assembly
4. Select cable 5. Shift selector cable6. Lock plate
7. Clutch housing 8. Cable bracket9. Tapping bolt
10. Cable support bracket 11. Adapter plate
WCIA0626E
SCIA7842E
Revision: May 2010 2011 Versa

CONTROL LINKAGEMT-59
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b. Pull the release button (1) of select cable (2) and then remove it from control shaft select lever (3).
5. Move shift selector to neutral position.
6. Remove shift selector handle.
7. Remove center console assembly. Refer to IP-12, "
Removal and
Installation".
8. Remove M/T shift selector assembly bolts.
9. Remove exhaust front tube, cent er muffler and heat plate. Refer
to EX-10, "
Removal and Installation".
10. Remove cable support bracket.
11. Remove select cable and shift selector cable from cable bracket.
12. Remove M/T shift selector assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Self tapping bolts are used to attach cables to the clutch housing.
• Securely assemble each cable and lever of control shaft.
• Be careful about the installation direction, and push shift selector handle onto shift selector.
CAUTION:
Do not reuse shift selector handle.
• Make sure that the front/rear claws (1) of M/T shift selector assem- bly are in contact with flange of the floor (2).
• When shift selector is selected to 1st-2nd side and 5th-6th side, confirm shift lever returns to neutral position smoothly.
• When shift selector is shifted to each position, make sure there is
no binding or disconnection in each boot.
• Move stopper (1) to lock position when installing the shift cable onto the control shaft shift lever.
WCIA0606E
SCIA7630E
PCIB1510E
SCIA7846E
Revision: May 2010 2011 Versa

MT-60
< SERVICE INFORMATION >[RS6F94R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Removal and InstallationINFOID:0000000005929695
COMPONENTS
REMOVAL
1. Remove battery. Refer to SC-7, "Removal and Installation".
2. Remove air duct (front), air duct (inlet) and air cleaner case. Refer to EM-135, "
Removal and Installation".
3. Remove air breather hose. CAUTION:
When air breather hose is removed, be sure to hold two way connector securely.
INSTALLATION
Installation is in the reverse order of removal.
• When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
• When installing air breather hose on two way connector, push it until it hits transaxle case.
• When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
1. Air cleaner case 2. Air breather hose 3. Air duct (inlet)
4. Clip 5. Transaxle assembly 6. Two way connector
SCIA7629E
Revision: May 2010 2011 Versa