steering NISSAN VERSA 2006 Workshop Service Repair Manual

LAN-10
[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Con-
trol Unit) Open Circuit
SKIB8740E
Unit name Symptom
ECM Engine torque limiting is affected, and shift harshness increases.
BCM

Reverse warning chime does not sound.

The front wiper moves under continuous operation mode even though the front
wiper switch being in the intermittent position.
EPS control unit The steering effort increases.
Combination meter

The shift position indicator and OD OFF indicator turn OFF.

The speedometer is inoperative.

The odo/trip meter stops.
ABS actuator and electric unit (control unit) Normal operation.
TCM No impact on operation.
IPDM E/RWhen the ignition switch is ON,

The headlamps (Lo) turn ON.

The cooling fan continues to rotate.

TROUBLE DIAGNOSIS
LAN-11
[CAN FUNDAMENTAL]
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LAN
Revision: June 20062007 Versa
Example: CAN-H, CAN-L Harness Short Circuit
SKIB8741E
Unit name Symptom
ECM

Engine torque limiting is affected, and shift harshness increases.

Engine speed drops.
BCM

Reverse warning chime does not sound.

The front wiper moves under continuous operation mode even though the front
wiper switch being in the intermittent position.

The room lamp does not turn ON.

The engine does not start (if an error or malfunction occurs while turning the igni-
tion switch is OFF.)

The steering lock does not release (if an error or malfunction occurs while turning
the ignition switch is OFF.)
EPS control unit The steering effort increases.
Combination meter

The tachometer and the speedometer do not move.

Warning lamps turn ON.

Indicator lamps do not turn ON.
ABS actuator and electric unit (control unit) Normal operation.
TCM No impact on operation.
IPDM E/RWhen the ignition switch is ON,

The headlamps (Lo) turn ON.

The cooling fan continues to rotate.

LIGHTING AND TURN SIGNAL SWITCH
LT-65
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Revision: June 20062007 Versa
LIGHTING AND TURN SIGNAL SWITCHPFP:25540
Removal and InstallationEKS00HYH
REMOVAL
1. Remove steering column cover. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. While pressing pawls (A) in direction as shown, pull lighting and
turn signal switch (1) toward LH door and disconnect from the
base.
INSTALLATION
Installation is in the reverse order of removal.
PKIC1018E

GENERAL MAINTENANCE
MA-5
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Revision: June 20062007 Versa
GENERAL MAINTENANCEPFP:00000
Explanation of General MaintenanceELS001YB
General MaintenanceELS001YC
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform
checks and inspections themselves or they can have their NISSAN dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.ItemReference page
TiresCheck the pressure including the spare, at least once a month and always prior
to a long distance trip. Adjust to the specified pressure if necessary. Check care-
fully for damage, cuts or excessive wear.WT-29, "
Tire"
Wheel nutsWhen checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary.WT-6, "Rotation"
WindshieldClean the windshield on a regular basis. Check the windshield at least every six
months for cracks or other damage. Repair as necessary.—
Tire rotationTires should be rotated every 12,000 km (7,500 miles).WT-6, "
Rotation"
Wheel alignment and
balanceIf the vehicle pulls to either side while driving on a straight and level road, or if
you detect uneven or abnormal tire wear, there may be a need for wheel align-
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed.FSU-6, "Wheel Align-
ment Inspection" and
WT-6, "
Balancing
Wheels"
Windshield wiper
bladesCheck for cracks or wear if they do not wipe properly. —
Doors and engine
hoodCheck that all doors and the engine hood operate smoothly as well as the trunk
lid and back hatch. Also make sure that all latches lock securely. Lubricate if
necessary. Make sure that the secondary latch keeps the hood from opening
when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently.MA-27, "
Lubricating
Locks, Hinges and Hood
Latch"
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim. Clean the headlamps on a regular basis.—
ItemReference page
Warning lamps and
buzzers/chimesMake sure that all warning lamps and buzzers/chimes are operating properly. —
Windshield wiper and
washerCheck that the wipers and washer operate properly and that the wipers do not
streak.—
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioning.—
Steering wheelCheck that it has the specified play. Be sure to check for changes in the steering
condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
SeatsCheck seat position controls such as seat adjusters, seat back recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restraints move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seat backs.—
Seat belts
Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.MA-27, "
Checking Seat
Belts, Buckles, Retrac-
tors, Anchors and
Adjusters"

MA-8
PERIODIC MAINTENANCE
Revision: June 20062007 Versa
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, go to the FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Section -
Page or - Content Title Perform at number of
miles, kilometers or
months, whichever
comes first.Miles x
1,000
(km x
1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Drive beltNOTE
(1)I*MA-13
Air cleaner filterNOTE
(2)[R]MA-16
EVAP vapor linesI*MA-19
Fuel linesI*MA-15
Fuel filterNOTE
(3)—
Engine coolantNOTE
(4)R*MA-13
Engine oil R R R R R R R RMA-16
Engine oil filter (Use
genuine oil filter or
equivalent)RRRRRRRRMA-17
Spark plugs (Iridium/
platinum-tipped type)Replace every 105,000 miles (169,000 km)MA-18
Intake and exhaust
valve clearance NOTE
(5)EM-107
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of
miles, kilometers or
months, whichever
comes first.Miles x
1,000
(km x
1,000)
Months3.75
(6)
37.5
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Brake lines & cables I IMA-24
Brake pads, rotors,
drums & liningsIIIIMA-25
Manual transaxle oil
or automatic tran-
saxle fluidNOTE (1) I IMA-20 , MA-
22 or MA-22
CVT fluid NOTE (2) I I
Steering gear & link-
age, axle & suspen-
sion partsIIIIMA-26
, PS-
13
Tire rotation NOTE (3)WT-6
Front drive shaft boots I I I IMA-27

PERIODIC MAINTENANCE
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Revision: June 20062007 Versa
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate.
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil (exc. LSD) at
every 30,000 miles (48,000 km) or 24 months, and change LSD gear oil every 15,000 miles (24,000 km) or 12 months.
(2) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, inspect CVT fluid deterioration with CON-
SULT-II every 60,000 miles (96,000 km), then change CVT fluid NS-2 if necessary. If CONSULT-II is not available, change (not just
inspect) CVT fluid NS-2 every 60,000 miles (96,000 km). Using transmission fluid other than Genuine NISSAN CVT Fluid NS-2 will
damage the CVT, which is not covered by the NISSAN new vehicle limited warranty.
(3) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.
Schedule 2ELS001YF
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only Exhaust system I I I IMA-20
In-cabin microfilter R RMA-20
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of
miles, kilometers or
months, whichever
comes first.Miles x
1,000
(km x
1,000)
Months3.75
(6)
37.5
(12)
611 .2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of
miles, kilometers or
months, whichever
comes first.Miles x
1,000
(km x
1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Brake lines & cables I IMA-24
Brake pads, rotors,
drums & liningsII I IMA-25
Manual transaxle oil or
automatic transaxle fluidNOTE (1) I IMA-22 or MA-22
CVT fluid NOTE (2) I IMA-20
Steering gear & linkage,
axle & suspension partsII I IMA-26, PS-13
Tire rotation NOTE (3)MA-24
Front drive shaft boots I I I IMA-27
Exhaust system I I I IMA-20
In-cabin microfilter R RMA-20
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section - Page
or - Content
Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x
1,000
(km x
1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Drive belt NOTE (1) I*MA-13
Air cleaner filter [R] [R]MA-16
EVAP vapor lines I* I*MA-19
Fuel lines I* I*MA-15
Fuel filter NOTE (2)—
Engine coolant NOTE (3) R*MA-13
Engine oil R R R R R R R RMA-16
Engine oil filter (Use genu-
ine oil filter or equivalent.)RR R RRRRRMA-17

MA-10
PERIODIC MAINTENANCE
Revision: June 20062007 Versa
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belt if found
damaged or if the auto belt tensioner reading reaches the maximum limit.
(2) Maintenance-free item.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform such
maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate.
(1) Using transmission fluid other than Genuine NISSAN CVT Fluid NS-2 will damage the CVT, which is not covered by the NIS-
SAN new vehicle limited warranty.
(2) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.Spark plugs (Iridium/plati-
num-tipped type)Replace every 105,000 miles (169,000 km)MA-18
Intake and exhaust valve
clearance)NOTE (4)EM-107, "Valve Clear-
ance"
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section - Page
or - Content
Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x
1,000
(km x
1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Brake lines & cables I I I IMA-24
Brake pads, rotors, drums & lin-
ings IIIIMA-25
Manual transaxle oil or automatic
transaxle fluidIIIIMA-22 or MA-22
CVT fluid NOTE (1) IIIIMA-20
Steering gear & linkage, axle &
suspension partsIIMA-26, PS-13
Tire rotation NOTE (2)MA-24
Front drive shaft boots I I I IMA-27
Exhaust system I IMA-20
In-cabin microfilter R R R RMA-20

MTC-64
A/C UNIT ASSEMBLY
Revision: June 20062007 Versa
A/C UNIT ASSEMBLYPFP:27110
Removal and InstallationEJS00583
REMOVAL
1. Use a recovery/recycling equipment (for HFC-134a) to discharge refrigerant.
2. Drain coolant from cooling system. Refer to CO-8, "
Changing Engine Coolant" .
3. Remove cowl top cover. Refer to EI-20, "
COWL TOP" .
4. Remove lower dash insulator.
5. Remove bolt (A), and then disconnect low-pressure flexible
hose (1) and high-pressure pipe (2) from evaporator.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove clamps (A), and then disconnect heater hoses (1) from
heater core.
7. Remove console box assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
A. A/C unit assembly bolts B. Steering member bolts C. Steering column nuts
SJIA0648E
SJIA0644E
SJIA0645E

A/C UNIT ASSEMBLY
MTC-65
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MTC
Revision: June 20062007 Versa
8. Remove instrument stay nuts (A) and harness clamps (B), and
then remove instrument stay (1).
9. Disconnect thermo control amp. connector (1).
10. Remove instrument panel and pad. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
11. Remove side ventilator ducts. Refer to MTC-77, "
Removal" .
12. Remove center ventilator ducts. Refer to MTC-78, "
Removal" .
13. Remove side kicking plates. Refer to EI-32, "
BODY SIDE TRIM" .
14. Disconnect the fuel filler door cable and the rear hatch door cable.
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.

When filling radiator with coolant, refer to CO-8, "Changing Engine Coolant" .

Recharge the refrigerant.
CAUTION:

Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.

When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0647E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : Refer to PS-9, "
STEERING COLUMN" .

MTC-70
AIR MIX DOOR
Revision: June 20062007 Versa
AIR MIX DOORPFP:27180
Air Mix Door Cable AdjustmentEJS00587
1. Remove steering member. Refer to MTC-64, "A/C UNIT ASSEMBLY" .
2. Remove outer cable of air mix door cable (1) from clamp (A).
3. Set temperature control dial to full cold position.
4. Push air mix door lever (2) in the direction shown by arrow, and
then carefully pull outer cable toward controller side, and install
clamp (A).
5. Operate temperature control dial to insure that inner cable
moves smoothly.
CAUTION:
When clamping the outer cable, do not move the inner
cable.
SJIA1150E