torque NISSAN VERSA 2006 Workshop Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2006, Model line: VERSA, Model: NISSAN VERSA 2006Pages: 2896, PDF Size: 64.73 MB
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TERMINOLOGY
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Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switchPark/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valvePAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem*** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
Three way + oxidation catalytic converter
systemTWC + OC system ***
Throttle body TBThrottle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valveLock-up cancel solenoid
Lock-up solenoid NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
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IDX-6
ALPHABETICAL INDEX
R
Radiator ............................................................ CO-11
Rear axle .......................................................... RAX-4
Rear combination lamp removal and installation LT-87
Rear door .......................................................... GW-47
Rear seat belt ...................................................... SB-6
Rear suspension ............................................... RSU-5
Rear washer .................................................... WW-30
Rear window defogger ...................................... GW-50
Rear wiper ....................................................... WW-30
Refrigerant connection precaution .................... MTC-5
Refrigerant discharging evacuating charging . MTC-80
Refrigerant general precaution ......................... MTC-5
Refrigerant lines .............................................. MTC-80
Refrigerant pressure sensor ............. EC-586, MTC-88
Refrigeration cycle .......................................... MTC-16
Remote keyless entry system ............................ BL-54
Removal and installation (A/T) ......................... AT-253
Reverse idler shaft (M/T) ................................... MT-18
Reverse lamp switch (M/T) - See Back-up lamp switch
(M/T) .................................................................. MT-11
Reverse main gear (M/T) ................................... MT-18
Road test ......... AT-58, AT-61, AT-64, AT-65, CVT-46
Room lamp - See Interior lamp ........................... LT-91
RP/SEN - Wiring diagram ................................ EC-587
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SAE J1979 - Service $01 - 09 ........................... EC-47
Seat belt inspection ................................ SB-8, MA-27
Seat belt, front ..................................................... SB-3
Seat belt, rear ...................................................... SB-6
Secondary pressure sensor ........................... CVT-129
Secondary Speed Sensor ................................ CVT-95
SECPS - Wiring diagram ............................... CVT-130
SECPSV - Wiring diagram ............................. CVT-125
Self-diagnostic results .......................... EC-64, EC-116
SEN/PW - Wiring diagram ............................... EC-431
SESCVT - Wiring diagram ............................... CVT-96
SHIFT - Wiring diagram ................... AT-236, CVT-198
Shift control ...................................................... CVT-26
Shift control components (M/T) .......................... MT-21
Shift control system ....................................... CVT-191
Shift fork (M/T) ................................................... MT-21
Shift lever ........................................................... MT-12
Shift lock system .............................................. AT-235
Shift schedule ..................... AT-67, CVT-53, CVT-210
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor ......................... SRS-50
Side curtain air bag ......................................... SRS-47
Side trim .............................................................. EI-32
SMJ (super multiple junction) ............................ PG-75
Specification value ........................................... EC-133
Speedometer ........................................................ DI-5
Spiral cable ..................................................... SRS-44
Spot lamp .......................................................... LT-107
SPSW - Wiring diagram ................................. CVT-171
SROOF - Wiring diagram ................................... RF-13
SRS - See Supplemental Restraint System ...... SRS-4
SRS - Wiring diagram ..................................... SRS-13
SRS Trouble diagnoses .................................... SRS-9
SSV/A - Wiring diagram ................................... AT-152
SSV/B - Wiring diagram ................................... AT-157
Stall Test ......................................................... CVT-43
Stall test (A/T) .................................................... AT-53
START - Wiring diagram ................................... SC-12
Starting system ................................................. SC-10
Steering linkage ................................................. PS-12
Steering wheel and column ........................ PS-6, PS-9
Steering wheel turning force ................................ PS-6
Step motor .................................... CVT-164, CVT-168
STM - Wiring diagram ................................... CVT-165
Stop lamp ................................................ LT-71, LT-87
Stop lamp switch ............................................. EC-488
STOP/L - Wiring diagram ................................... LT-71
STSIG - Wiring diagram .................................. CVT-73
Sun roof, electric ................................................ RF-10
Sunroof .................................................. RF-10, RF-22
Supplemental Restraint System ........................ SRS-4
Suspension ....................................................... MA-26
Swirl control valve ........................................... EC-592
Symbols and abbreviations ...................... GI-10, GI-23
Symptom matrix chart ....................................... EC-92
Synchronizer (M/T) ........................................... MT-18
System readiness test (SRT) code ................... EC-52
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Tachometer ........................................................... DI-5
Tail lamp ............................................................ LT-87
TAIL/L - Wiring diagram ..................................... LT-78
TCM circuit diagram ........................................ CVT-42
TCM function ................................................... CVT-24
TCM inspection table ........................... AT-78, CVT-54
TCV - Wiring diagram ...................... AT-135, CVT-106
Telephone .......................................................... AV-49
Theft warning system - See Vehicle security (Theft warn-
ing) system ....................................................... BL-193
Thermo control amp ........................................ MTC-63
Thermostat ........................................................ CO-18
Three way catalyst function ............................ EC-334
Three way catalyst precautions ............................ GI-5
Throttle control motor relay ............................. EC-493
Throttle position sensor (TPS) .. EC-206, EC-302, EC-
460, EC-462, EC-526
Throttle valve closed position learning .............. EC-78
Tie-rod ................................................................ PS-12
Timing chain ...................................................... EM-37
TLID - Wiring diagram ...................................... BL-177
Torque converter installation .... AT-254, AT-369, CVT-
208
Torque convertor clutch solenoid valve CVT-105, CVT-
110
TPS1 - Wiring diagram .................................... EC-304
TPS2 - Wiring diagram .................................... EC-208
TPS3 - Wiring diagram .................................... EC-528
Transmission case (M/T) .................................. MT-17
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IP-2
PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS009AU
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
PrecautionsEIS00972
Disconnect both battery terminals in advance.
Disconnect air bag system line in advance.
Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
Be careful not to scratch pad and other parts.
When removing or disassembling any part, be careful not to damage or deform it. Protect parts which may
get in the way with cloth.
When removing parts, protect parts by wrapping tools with vinyl or tape.
Keep removed parts protected with cloth.
If a clip is deformed or damaged, replace it.
If an non-reusable part is removed, replace it with a new one.
Tighten bolts and nuts firmly to the specified torque.
After re-assembly has been completed, make sure each part functions correctly.
Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.
Do not use any organic solvent, such as thinner or benzine.
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![NISSAN VERSA 2006 Workshop Service Repair Manual LAN-8
[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Symptom When Error Occurs in CAN Communication SystemUKS005Y5
In CAN communication system, multiple units mutually transmit and](/img/5/57401/w960_57401-2133.png "NISSAN VERSA 2006 Workshop Service Repair Manual LAN-8
[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Symptom When Error Occurs in CAN Communication SystemUKS005Y5
In CAN communication system, multiple units mutually transmit and")
LAN-8
[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Symptom When Error Occurs in CAN Communication SystemUKS005Y5
In CAN communication system, multiple units mutually transmit and receive signals. Each unit cannot transmit
and receive signals if any error occurs on CAN communication line. Under this condition, multiple control units
related to the root cause malfunction or go into fail-safe mode.
ERROR EXAMPLE
NOTE:
Each vehicle differs in symptom of each unit under fail-safe mode and CAN communication line wiring.
Refer to LAN-41, "Abbreviation List" for the unit abbreviation.
Example: TCM branch line open circuit
SKIB8738E
Unit name Symptom
ECM Engine torque limiting is affected, and shift harshness increases.
BCM Reverse warning chime does not sound.
EPS control unit Normal operation.
Combination meter
Shift position indicator and OD OFF indicator turn OFF.
Warning lamps turn ON.
ABS actuator and electric unit (control unit) Normal operation.
TCM No impact on operation.
IPDM E/R Normal operation.
Page 2136 of 2896
![NISSAN VERSA 2006 Workshop Service Repair Manual LAN-10
[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Con-
trol Unit) Open Circuit
SKIB8740E
Unit](/img/5/57401/w960_57401-2135.png "NISSAN VERSA 2006 Workshop Service Repair Manual LAN-10
[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Con-
trol Unit) Open Circuit
SKIB8740E
Unit")
LAN-10
[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Con-
trol Unit) Open Circuit
SKIB8740E
Unit name Symptom
ECM Engine torque limiting is affected, and shift harshness increases.
BCM
Reverse warning chime does not sound.
The front wiper moves under continuous operation mode even though the front
wiper switch being in the intermittent position.
EPS control unit The steering effort increases.
Combination meter
The shift position indicator and OD OFF indicator turn OFF.
The speedometer is inoperative.
The odo/trip meter stops.
ABS actuator and electric unit (control unit) Normal operation.
TCM No impact on operation.
IPDM E/RWhen the ignition switch is ON,
The headlamps (Lo) turn ON.
The cooling fan continues to rotate.
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![NISSAN VERSA 2006 Workshop Service Repair Manual TROUBLE DIAGNOSIS
LAN-11
[CAN FUNDAMENTAL]
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Example: CAN-H, CAN-L Harness Short Circuit
SKIB8741E
Unit name Symptom
ECM
Engine torque limiting](/img/5/57401/w960_57401-2136.png "NISSAN VERSA 2006 Workshop Service Repair Manual TROUBLE DIAGNOSIS
LAN-11
[CAN FUNDAMENTAL]
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Example: CAN-H, CAN-L Harness Short Circuit
SKIB8741E
Unit name Symptom
ECM
Engine torque limiting")
TROUBLE DIAGNOSIS
LAN-11
[CAN FUNDAMENTAL]
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Example: CAN-H, CAN-L Harness Short Circuit
SKIB8741E
Unit name Symptom
ECM
Engine torque limiting is affected, and shift harshness increases.
Engine speed drops.
BCM
Reverse warning chime does not sound.
The front wiper moves under continuous operation mode even though the front
wiper switch being in the intermittent position.
The room lamp does not turn ON.
The engine does not start (if an error or malfunction occurs while turning the igni-
tion switch is OFF.)
The steering lock does not release (if an error or malfunction occurs while turning
the ignition switch is OFF.)
EPS control unit The steering effort increases.
Combination meter
The tachometer and the speedometer do not move.
Warning lamps turn ON.
Indicator lamps do not turn ON.
ABS actuator and electric unit (control unit) Normal operation.
TCM No impact on operation.
IPDM E/RWhen the ignition switch is ON,
The headlamps (Lo) turn ON.
The cooling fan continues to rotate.
Page 2357 of 2896
CHASSIS AND BODY MAINTENANCE
MA-23
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2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using the “COLD” range
on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth.
CAUTION:
When wiping the A/T fluid level gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:
When wiping the A/T fluid level gauge, always use lint-free cloth.
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT-53, "
Fluid Condition Check" . If
the A/T fluid contains frictional material (clutches, bands, etc.), or if the A/T is repaired, overhauled, or
replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT-17, "
A/T Fluid Cooler
Cleaning" .
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
Changing A/T FluidELS00220
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Reinstall the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to MA-22, "
Checking A/T Fluid" .
SCIA3451E
SM A05 1D
Drain plug: Refer to AT- 2 5 7 , "Components" .
Fluid grade and capacity: Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Page 2358 of 2896
MA-24
CHASSIS AND BODY MAINTENANCE
Revision: June 20062007 Versa
Balancing WheelsELS0022E
Adjust wheel balance using road wheel center.
CAUTION:
Be careful not to scratch the road wheel during removal.
Use clip-on type wheel balance weights only.
Wheel balance (Maximum allowable unbalance):
RotationELS0022F
Follow the maintenance schedule for tire rotation service inter-
vals. Refer to MA-7, "
PERIODIC MAINTENANCE" .
Do not include the T-type spare tire when rotating tires.
CAUTION:
When installing wheels, tighten them diagonally by divid-
ing the work two to three times in order to prevent the
wheels from developing any distortion.
Be careful not to tighten wheel nut at torque exceeding
the specification to prevent damage of disc rotor.
Checking Brake Fluid Level and LeaksELS0022G
If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesELS0022H
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Maximum allowable unbalanceDynamic (At rim flange) Less than 5 g (0.18 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Wheel nut : 113 N·m (12 kg-m, 83 ft-lb)SM A82 9C
SBR4 51 D
SBR3 89 C
Page 2377 of 2896
TRANSAXLE ASSEMBLY
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TRANSAXLE ASSEMBLYPFP:32010
Removal and InstallationUCS005LQ
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Inserted CSC returns to the original position when removing transaxle assembly. Dust on clutch disc
sliding parts may damage CSC seal, and may cause clutch fluid leakage.
COMPONENTS
REMOVAL
1. Drain gear oil. Refer to MT-9, "Changing M/T Oil" .
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-9, "
Removal and Installation" .
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove engine and transaxle assembly. Refer to EM-73, "
Removal and Installation" .
4. Remove starter motor. Refer to SC-23, "
Removal and Installation" .
5. Remove transaxle assembly to engine bolts.
6. Separate transaxle assembly from engine.
INSTALLATION
Installation is in the reverse order of removal.
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod⇐Front
: Refer to MT-15, "
INSTALLATION" for specification.
SCIA7631E
Page 2378 of 2896
MT-16
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "Removal and Installation" .
When installing the transaxle assembly to the engine, install the
bolts as shown.
CAUTION:
When installing transaxle assembly, be careful not to bring
transaxle input shaft into contact with clutch cover.
A: M/T to engine
B: Engine to M/T
Bleed the air from the clutch hydraulic system. Refer to CL-8, "Air Bleeding Procedure" .
After installation, check oil level, and check for leaks and loose mechanisms. Refer to MT-9, "Checking M/
T Oil" .
Bolt No. 1 2
Quantity 3 6
Bolt length “ ” mm (in)60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62.0 (6.3, 46)
PCIB1786E