light NISSAN VERSA 2006 Workshop Service Repair Manual

REAR WINDOW DEFOGGER
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CONSULT-II Function (BCM)EIS009CS
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Display Item List
ACTIVE TEST
Display Item List
Trouble Diagnoses Symptom ChartEIS0 09 CT
Make sure other systems using the signal of the following systems operate normally.
BCM diagnostic
test itemDiagnostic mode Content
Inspection by partWORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the BCM
for setting the status suitable for required operation, input/output signals are
received from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT
MNTRThe results of transmit/receive diagnosis of CAN communication can be read.
ECU PART NUMBER BCM part number can be read.
CONFIGURATION Performs BCM configuration read/write functions.
Monitor item “Operation” Content
REAR DEF SW “ON/OFF” Indicates (ON/OFF) condition of the rear window defogger switch.
IGN ON SW “ON/OFF” Indicates (ON/OFF) condition of the ignition switch signal.
Test item Content
REAR WINDOW DEFOGGER Gives a drive signal to the rear window defogger to activate it.
Symptom Diagnoses / Service procedure Refer to page
Rear window defogger and door mirror defoggers do not
operate. (With heated mirrors)1. BCM power supply and ground circuit checkBCS-16
2. IPDM E/R auto active test checkPG-21
3. Rear window defogger switch circuit checkGW-56
4. Replace IPDM E/RPG-29
Rear window defogger does not operate.
(Without heated mirrors)1. BCM power supply and ground circuit checkBCS-16
2. IPDM E/R auto active test checkPG-21
3. Rear window defogger switch circuit checkGW-56
4. Rear window defogger circuit checkGW-57
5. Filament checkGW-61
7. Replace IPDM E/RPG-29
Rear window defogger does not operate but both door mir-
ror defoggers operate. (With heated mirrors)1. Rear window defogger circuit checkGW-57
2. Filament checkGW-61
Door mirror defoggers do not operate but rear window
defogger operates. (With heated mirrors)1. Door mirror defogger circuit checkGW-60
Rear window defogger switch does not light, but rear win-
dow defogger operates.1. Replace front air controlMTC-61

GW-62
REAR WINDOW DEFOGGER
Revision: June 20062007 Versa
2. Attach probe circuit tester (in Volt range) to middle portion of
each filament.
3. If a filament is burned out, circuit tester registers 0 or battery
voltage.
4. To locate burned out point, move probe to left and right along fil-
ament. Test needle will swing abruptly when probe passes the
point.
Filament RepairEIS0 09 D2
REPAIR EQUIPMENT

Conductive silver composition (DuPont No. 4817 or equivalent)

Ruler 30 cm (11.8 in) long

Drawing pen

Heat gun

Alcohol

Cloth
REPAIRING PROCEDURE
1. Wipe broken heat wire and its surrounding area clean with a
cloth dampened in alcohol.
2. Apply a small amount of conductive silver composition to tip of
drawing pen.
Shake silver composition container before use.
3. Place ruler on glass along broken line. Deposit conductive silver
composition on break with drawing pen. Slightly overlap existing
heat wire on both sides [preferably 5 mm (0.20 in)] of the break.
SEL263
SEL265
PIIA0215E

IP-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: June 20062007 Versa
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS0 09 AV
CUSTOMER INTERVIEW
Interview the customer, if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to IP-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
–Squeak — (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
–Creak — (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
–Rattle — (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
–Knock — (Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
–Tick — (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
–Thump — (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
–Buzz — (Like a bumblebee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT 8 42

IP-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: June 20062007 Versa
73982-9E000: 45 mm (1.77 in) thick, 50 x 50 mm (1.97 x 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50 x 50
mm (1.97 x 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 x 50 mm (1.18 x 1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 x 25 mm (0.59 x 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS009AW
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops

SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

IP-12
INSTRUMENT PANEL ASSEMBLY
Revision: June 20062007 Versa
[ ]: Number indicates step in removal procedures.
INSTRUMENT PANEL ASSEMBLY
Removal
1. Pull instrument finisher E backward by approximately 30
degrees while disengaging the instrument finisher E metal clips
and pawl.
2. Remove cluster lid C.
a. Remove cluster lid C screws.
b. Pull back and disengage pawls and cluster lid C metal clips.
c. Disconnect harness connector and then remove cluster lid C.
3. Remove audio unit. Refer to AV- 4 3 , "
Removal and Installation" .
4. Remove front pillar garnish. Refer to EI-32, "
BODY SIDE TRIM" .
Console maskIP-22[ 22 ] [ 1 ]
CVT, A/T console finisherIP-25
[ 23 ] [ 2 ]
M/T console bootIP-25
[ 23 ] [ 2 ]
Console rear finisherIP-25
[ 24 ] [ 3 ]
Console mask cover (with arm rest)IP-25
[ 25 ] [ 4 ]
Rear cup holder (without arm rest)IP-25
[ 25 ] [ 4 ]
Console body assemblyIP-25
[ 26 ] [ 5 ]
Instrument lower cover (LH/RH)IP-21
[ 27 ] [ 6 ]
Center console assemblyIP-22
[ 28 ] [ 7 ]
Fuse block lidIP-10
[ 29 ]
Lighting and turn signal switchLT- 6 5
[ 30 ]
Wiper & washer switchWW-28
[ 31 ]
Instrument panel & padIP-10
[ 32 ] PartsReference
pageInstrument
panel and padCluster lid A Cluster lid C Passenger air
bag module
assemblyCenter
console
assembly
WIIA1224E
WIIA1225E

IP-16
INSTRUMENT PANEL ASSEMBLY
Revision: June 20062007 Versa
20. Remove instrument upper panel assembly.
a. Remove bolts and screws.
b. Pull backward and remove instrument upper panel assembly.
21. Remove lighting & turn signal switch. Refer to LT-65, "
LIGHTING AND TURN SIGNAL SWITCH" .
22. Remove wiper & washer switch. Refer to WW-28, "
Removal and Installation of Front Wiper and Washer
Switch" .
23. Remove hood opener handle and fuel filler lid opener handle. Refer to BL-17, "
Removal and Installation of
Hood Lock Control" .
24. Remove screws, and then remove instrument panel & pad from passenger door opening portion.
Installation
Installation is in the reverse order of removal.
CLUSTER LID A
Removal
1. Pull instrument finisher E backward by approximately 30
degrees while disengaging the metal clips and pawl.
2. Remove front pillar garnish. Refer to EI-32, "
BODY SIDE TRIM" .
3. Pull up instrument side panel and disengage pawls.
4. Remove instrument side panel.
PIIB2881E
WIIA1224E
PIIB2439J

TROUBLE DIAGNOSES WORK FLOW
LAN-27
[CAN FUNDAMENTAL]
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2. CAN DIAG SUPPORT MNTR: Check each item on “CAN DIAG SUPPORT MNTR”. Draw a line on the
diagnosis sheet to indicate the error circuit.
a. Reception item of “ENGINE”: On “TCM”, “UNKWN” is indicated. This means ECM cannot receive the sig-
nal from TCM. Draw a line to indicate an error between ECM and TCM (line 2-a in the figure).
NOTE:
If “UNKWN” is indicated on “TRANSMIT DIAG”, then the control unit cannot transmit CAN communication
signal to each unit. Draw a line between the control unit and the splice.
b. Reception item of “ADAPTIVE LIGHT”: On “TCM”, “UNKWN” is indicated. This means AFS cannot
receive the signal from TCM. Draw a line to indicate an error between AFS and TCM (line 2-b in the fig-
ure).
c. Reception item of “MULTI AV”: “UNKWN” is not indicated. This indicates normal communication between
AV and its receiving units. Do not draw any line.
SKIB8725E

LAN-48
[CAN]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
CAN Communication Signal ChartUKS005VQ
Refer to LAN-15, "How to Use CAN Communication Signal Chart" for how to use CAN communication signal
chart.
TYPE 1/TYPE 2/TYPE 3/TYPE 4
NOTE:
Refer to LAN-41, "
Abbreviation List" for the abbreviations of the connecting units.
T: Transmit R: Receive
Signals ECM BCM EPS
I-KEY
*1M&A
ABS*2IPDM-E
A/C compressor request signal
*3TR
ASCD CRUISE lamp signal T R
ASCD SET lamp signal T R
Cooling fan motor operation signal TR
Engine coolant temperature signal T R
Engine speed signal T R
Engine status signal T R
Fuel consumption monitor signal T R
Malfunction indicator lamp signal T R
A/C switch signal
*3RT
Blower fan motor switch signal R T
Buzzer output signalTR
TR
Day time running light request signal
*4TR
Door lock/unlock status signal T R
Door switch signal T R R R
Front wiper request signal T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R
Low beam request signal T R
Position lights request signal T R R
Rear window defogger switch signal T R
Theft warning horn request signal T R
Tire pressure signal
*5TR
Trunk open/close status signal T R
Turn indicator signal T R
EPS operation signal R T
EPS warning lamp signal T R
Door lock/unlock/trunk open request signal R T
Hazard request signal R T
Ignition knob switch signal R T
KEY warning lamp signal T R
LOCK warning lamp signal T R
Panic alarm request signal R T
Fuel level sensor signal R T

TROUBLE DIAGNOSIS
LAN-49
[CAN]
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*1: Models with Intelligent Key system
*2: Models with ABS
*3: Models with air conditioner
*4: Models for Canada
*5: Models for USA
NOTE:
CAN data of the air bag diagnosis sensor unit is not used by usual service work, thus it is omitted.
TYPE 5/TYPE 6
NOTE:
Refer to LAN-41, "
Abbreviation List" for the abbreviations of the connecting units.
T: Transmit R: Receive Sleep/wake up signalRT
TRRR
Vehicle speed signalRRR T
RRRT
ABS warning lamp signalRT
Brake warning lamp signalRT
Front wiper stop position signal R T
High beam status signal RT
Low beam status signal RT
Oil pressure switch signalRT
Rear window defogger control signal RT Signals ECM BCM EPS
I-KEY
*1M&A
ABS*2IPDM-E
Signals ECM BCM EPS M&A
ABS*1TCM IPDM-E
A/C compressor request signal
*2TR
Accelerator pedal position signal T R
ASCD CRUISE lamp signal T R
ASCD SET lamp signal T R
Closed throttle position signal T R
Cooling fan motor operation signal TR
Engine coolant temperature signal T R
Engine speed signal T R
Engine status signal T R
Fuel consumption monitor signal T R
Malfunction indicator lamp signal T R
Wide open throttle position signal T R
A/C switch signal
*2RT
Blower fan motor switch signal R T
Buzzer output signalTR
R
Day time running light request signal
*3TR
Door switch signal T R R
Front wiper request signal T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R