cooling NISSAN VERSA 2006 Workshop Service User Guide

RADIATOR
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Checking Radiator CapEBS00T7E

Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.

Pull negative-pressure valve to open it, and make sure that it is
completely closed when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that the valve operates properly in the opening and
closing conditions.

Check radiator cap relief pressure using Tool.
–When connecting the radiator cap to the tester, apply water or
coolant to the cap seal surface.
–Replace the radiator cap if there is an abnormality in the nega-
tive-pressure valve, or if the open-valve pressure is outside of
the standard values.

Replace radiator cap if there it does not comply to specifications to the above three checks.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorEBS00T7F
Check radiator for mud or clogging. If necessary, clean radiator as follows.

Be careful not to bend or damage radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.

Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2 , 71 psi) and keep distance more than 30 cm
(11.8 in).
PBIC2816E
SM A96 7B
Tool number : EG17650301 (J-33984-A)
Standard: 78 – 98 kPa (0.78 - 0.98 bar, 0.8 – 1.0 kg/cm
2 ,
11 – 14 psi)
Limit: 59 kPa (0.59 bar, 0.6 kg/cm
2 , 9 psi)
WBIA0570E

COOLING FAN
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COOLING FANPFP:21140
Components (Models With A/C)EBS00U81
Components (Models Without A/C)EBS00U82
1. Fan motor cover 2. Fan motor 3. Cooling fan control module
4. Washer 5. Fan shroud 6. Washer
7. Cooling fan A. Apply on fan motor shaft Front
PBIC4538E
1. Fan motor 2. Fan shroud 3. Cooling fan
A. Apply on fan motor shaft Front
WBIA0786E

CO-16Revision: June 2006
COOLING FAN
2007 Versa
Removal and InstallationEBS00U83
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-8, "DRAINING ENGINE COOLANT" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-16, "
Components" .
3. Remove reservoir tank. Refer to CO-11, "
Components" .
4. Disconnect radiator hose (upper) at radiator side. Refer to CO-11, "
Components" .
5. Disconnect harness connectors from fan motor, and move harness to aside.
6. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
Installation is the reverse order of removal.

Cooling fans are controlled by ECM. For details, refer to EC-443, "DTC P1217 ENGINE OVER TEMPER-
AT U R E" .
CAUTION:
Be careful not to damage or scratch the radiator core.
DISASSEMBLY AND ASSEMBLYEBS00V62
DISASSEMBLY
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan shroud.
INSPECTION AFTER DISASSEMBLY
Inspect cooling fan for crack or unusual bend.

If anything is found, replace cooling fan.
ASSEMBLY
Assembly is the reverse order of disassembly.

THERMOSTAT
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If out of the specification, replace thermostat.
INSTALLATION
Installation is in the reverse order of removal.
Thermostat
CAUTION:
Replace the rubber ring with a new one.

Install thermostat while making rubber ring (1) groove fit to ther-
mostat flange (A) around the whole circumference.

Install thermostat (1) into the thermostat housing (2) with jiggle
valve (A) facing upwards.
Thermostat Housing
CAUTION:
Replace the rubber ring with a new one.

Securely insert the rubber ring into the mating groove of thermostat housing and install it.

Install the thermostat housing to the cylinder block without displacing the gasket from the gasket position.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant. Refer to CO-8, "CHECKING COOLING SYSTEM FOR LEAKS" .

Start and warm up the engine. Visually check for engine coolant leaks.
ItemsThermostat
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
PBIC3315J
PBIC3548J

TROUBLE DIAGNOSIS
EC-95
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Revision: June 20062007 Versa
1 - 6: The numbers refer to the order of inspection.Cooling Radiator/Hose/Radiator filler cap
55555 55 45CO-11
Thermostat 5CO-18
Water pum pCO-17
Water galleryCO-7
Cooling fan
5CO-15
Coolant level (Low)/Contami-
nated coolantCO-8
NVIS (NISSAN Vehicle Immobilizer System-
NATS)11BL-212
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-96Revision: June 2006
TROUBLE DIAGNOSIS
2007 Versa
Engine Control Component Parts LocationUBS00PKI
1. Ignition coil (with power transistor)
and spark plug2. Intake valve timing control solenoid
valve3. Refrigerant pressure sensor
4. Knock sensor 5. Fuel injector 6. Cooling fan motor
7. Camshaft position sensor (PHASE) 8. IPDM E/R 9. ECM
10. Mass air flow sensor
(with intake air temperature sensor)11. Engine coolant temperature sensor 12. Electric throttle control actuator
(with built-in throttle position sensor,
throttle control motor)
13. EVAP canister purge volume control
solenoid valve
PBIB3261E

TROUBLE DIAGNOSIS
EC-97
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: Vehicle front
1. Mass air flow sensor
(with intake air temperature sensor)2. Engine coolant temperature sensor 3. Electric throttle control actuator
(with built in throttle position sensor,
throttle control motor)
4. PCV valve 5. Cooling fan motor 6. Resistor
7. Refrigerant pressure sensor
(models with A/C)
BBIA0724E

TROUBLE DIAGNOSIS
EC-115
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X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-52, "
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME
DATA" .
*3: Always “COMPLT” is displayed.
*4: Models with A/C.
INSPECTION PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT MODE
Work Item
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector×× ×
Power transistor (Ignition timing)×× ×
Throttle control motor relay×××
Throttle control motor×
EVAP canister purge volume con-
trol solenoid valve×××××
Air conditioner relay××
Fuel pump relay××××
Cooling fan relay××××
Air fuel ratio (A/F) sensor 1 heater×××
×*
3
Heated oxygen sensor 2 heater×××
×*3
EVAP canister vent control valve×× ×××
Intake valve timing control solenoid
valve××××
Calculated load value××× ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*
1 FREEZE
FRAME
DATA*
2
SRT
STATUSDTC
WORK
SUP-
PORT
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE

FUEL PUMP WILL STOP BY TOUCHING “START” DUR-
ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN

THE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONT

THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT.When clearing the coefficient of
self-learning control value

TROUBLE DIAGNOSIS
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PURG VOL C/V [%]

Indicates the EVAP canister purge volume
control solenoid valve control value computed
by the ECM according to the input signals.

The opening becomes larger as the value
increases.
INT/V TIM (B1) [°CA]

Indicates [°CA] of intake camshaft advanced
angle.
INT/V SOL (B1) [%]

The control value of the intake valve timing
control solenoid valve (determined by ECM
according to the input signal) is indicated.

The advance angle becomes larger as the
value increases
AIR COND RLY*
[ON/OFF]×

The air conditioner relay control condition
(determined by ECM according to the input
signals) is indicated.
FUEL PUMP RLY
[ON/OFF]×

Indicates the fuel pump relay control condition
determined by ECM according to the input sig-
nals.
VENT CONT/V [ON/
OFF]

The control condition of the EVAP canister
vent control valve (determined by ECM
according to the input signals) is indicated.
ON: Closed
OFF: Open
THRTL RELAY
[ON/OFF]×

Indicates the throttle control motor relay con-
trol condition determined by the ECM accord-
ing to the input signals.
COOLING FAN
[HI/LOW/OFF]×

Indicates the condition of the cooling fan
(determined by ECM according to the input
signals).
HI: High speed operation
LOW: Low speed operation
OFF: Stop
HO2S2 HTR (B1)
[ON/OFF]

Indicates [ON/OFF] condition of heated oxy-
gen sensor 2 heater determined by ECM
according to the input signals.
I/P PULLY SPD
[rpm]

Indicates the engine speed computed from the
turbine revolution sensor signal.
VEHICLE SPEED
[km/h] or [MPH]×

The vehicle speed computed from the vehicle
speed signal sent from TCM is displayed.
IDL A/V LEARN
[YET/CMPLT]

Display the condition of idle air volume learn-
ing
YET: Idle Air Volume Learning has not been
performed yet.
CMPLT: Idle Air Volume Learning has already
been performed successfully.
TRVL AFTER MIL
[km] or [mile]

Distance traveled while MIL is activated.
A/F S1 HTR (B1) [%]

Indicates A/F sensor 1 heater control value
computed by ECM according to the input sig-
nals.

The current flow to the heater becomes larger
as the value increases.
AC PRESS SEN [V]*×

The signal voltage from the refrigerant pres-
sure sensor is displayed. Monitored item [Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks

TROUBLE DIAGNOSIS
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]××

Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××

The signal voltage of the mass air flow
sensor specification is displayed.
When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]×

“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.

When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]×

The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.
When engine is running specification
range is indicated.

This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION

Engine: Return to the original
trouble condition

Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.

Harness and connectors

Fuel injector

Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING

Engine: Return to the original
trouble condition

Timing light: Set

Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.

Perform Idle Air Volume Learning.
POWER BAL-
ANCE

Engine: After warming up, idle
the engine.

A/C switch OFF

Shift lever: P or N (A/T, CVT),
Neutral (M/T)

Cut off each fuel injector signal
one at a time using CONSULT-II.Engine runs rough or dies.

Harness and connectors

Compression

Fuel injector

Power transistor

Spark plug

Ignition coil
COOLING FAN*

Ignition switch: ON

Turn the cooling fan “LOW”, “HI”
and “OFF” with CONSULT-II.Cooling fan moves and stops.

Harness and connectors

Cooling fan relay

Cooling fan motor
ENG COOLANT
TEMP

Engine: Return to the original
trouble condition

Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.

Harness and connectors

Engine coolant temperature sen-
sor

Fuel injector
FUEL PUMP
RELAY

Ignition switch: ON
(Engine stopped)

Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.
Harness and connectors

Fuel pump relay