filter NISSAN VERSA 2006 Workshop Service User Guide

AT-214
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: June 20062007 Versa
A/T Does Not Perform Lock-upUCS005V7
SYMPTOM:
A/T does not perform lock-up at the specified speed on “Cruise Test — Part 1”.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 8 2 , "
SELF-DIAGNOSTIC RESULT MODE" or AT-90, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT- 8 2 , "SELF-DIAGNOSTIC RESULT MODE" or AT -
91, "Judgement of Self-diagnosis Code" .
NO >> GO TO 2.
2. CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-532, "
DTC P2138 APP SENSOR" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace accelerator pedal position sensor.
3. DETECT MALFUNCTIONING ITEM
1. Remove control valve. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check following items:
–Torque converter clutch control valve
–Torque converter clutch solenoid valve
–Torque converter relief valve
–Pilot valve
–Pilot filter
3. Disassemble A/T. Refer to AT-268, "
Disassembly" .
4. Check the following items:
–Torque converter. Refer to AT-268, "Disassembly" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK SYMPTOM
Check again. Refer to AT-61, "
Cruise Test — Part 1" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 5.
5. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 7 8 , "
TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-215
D
E
F
G
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K
L
MA
B
AT
Revision: June 20062007 Versa
A/T Does Not Hold Lock-up ConditionUCS005V8
SYMPTOM:
A/T does not hold lock-up condition for more than 30 seconds on “Cruise Test — Part 1”.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-82, "
SELF-DIAGNOSTIC RESULT MODE" or AT-90, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT- 8 2 , "SELF-DIAGNOSTIC RESULT MODE" or AT-
91, "Judgement of Self-diagnosis Code" .
NO >> GO TO 2.
2. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-257, "
Components" .
2. Check A/T fluid condition. Refer to AT-53, "
Fluid Condition Check" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Torque converter clutch control valve
–Torque converter clutch solenoid valve
–Pilot valve
–Pilot filter
3. Disassemble A/T. Refer to AT- 2 6 8 , "
Disassembly" .
4. Check the following items:
–Torque converter. Refer to AT- 2 6 8 , "Disassembly" .
–Oil pump assembly. Refer to AT-289, "Oil Pump" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
4. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Torque converter clutch control valve
–Torque converter clutch solenoid valve
–Pilot valve
–Pilot filter
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.

REPAIR FOR COMPONENT PARTS
AT-293
D
E
F
G
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J
K
L
MA
B
AT
Revision: June 20062007 Versa
Control Valve AssemblyUCS005W 5
COMPONENTS
1. Pilot filter 2. Control valve upper body 3. Steel ball
4. Separating plate 5. Control valve inter body 6. Steel ball
7. Support plate 8. Separating plate 9. Control valve lower body
10. Line pressure relief valve spring 11. Check ball 12. Torque converter pressure holding
spring
13. Solenoid valve assembly 14. Terminal body 15. O-ring
16. O-ring 17. O-ring 18. Oil strainer
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
SCIA5967J

AT-296
REPAIR FOR COMPONENT PARTS
Revision: June 20062007 Versa
9. Remove control valve inter body from control valve upper body.
10. Remove pilot filter (1) from control valve upper body (2).
11. Remove separating plate from control valve upper body (2).
12. Check to see that steel balls are properly positioned in control
valve inter body and then remove them.
CAUTION:
Be careful not to lose steel balls.
13. Check to see that steel balls are properly positioned in control
valve upper body and then remove them.
CAUTION:
Be careful not to lose steel balls.
SCIA4977E
SCIA7 011 E
SAT8 7 0J
SAT8 7 1J

REPAIR FOR COMPONENT PARTS
AT-299
D
E
F
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MA
B
AT
Revision: June 20062007 Versa
c. Install pilot filter (1) on control valve upper body (2).
d. Place control valve inter body as shown in figure (side of control
valve lower body face up). Install steel balls in their proper posi-
tions.
e. Install control valve inter body (1) on control valve upper body
(2) using reamer bolts (F) as guides.
CAUTION:
Be careful not to dislocate or drop steel balls.
f. Install check balls (1), line pressure relief valve springs (2) and
torque converter pressure holding spring (3) in their proper posi-
tions in control valve lower body (4).
g. Install bolts (E) from bottom of control valve lower body (1).
Using bolts (E) as guides, install separating plate (2) as a set.
h. Install support plates (3) on control valve lower body (1).
SCIA7 011 E
SAT8 7 0J
SCIA7012E
SCIA6491J
SCIA7013E

BRAKE MASTER CYLINDER
BR-15
C
D
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MA
B
BR
Revision: June 20062007 Versa
Disassembly and AssemblyEFS006JH
COMPONENTS
DISASSEMBLY
CAUTION:
While working, cover primary piston rod with cloth to prevent it from being damaged.
1. Secure flange of cylinder body in vise as shown.
CAUTION:

Use copper plate or cloth to cover flange when securing
in vise.

When securing master cylinder assembly in a vise, be
sure not to over-tighten.
2. Using a pin-punch [commercial service tool: diameter approx. 4
mm (0.16 in)], remove pin from reservoir tank.
3. Remove master cylinder assembly from vise.
4. Remove reservoir tank and grommet from cylinder body.
1. Reservoir cap 2. Oil filter 3. Reservoir tank
4. Grommet 5. Piston stopper 6. Cylinder body
7. Pin 8. Brake fluid level switch connector 9. O-ring
10. Secondary piston assembly 11. Primary piston assembly 12. Plate
13. Guide assembly 14. Snap ring
:PBC (Poly Butyl Cuprysil) grease
or silicone-based grease:Brake fluid
Refer to GI section GI-10, "
Components" for symbol marks unless shown.
SFIA3094E
WFIA0514E
WFIA0515E

CVT FLUID
CVT-19
D
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MA
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CVT
Revision: June 20062007 Versa
CVT FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification.
1. Position an oil pan under the transaxle's inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
3. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:

Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.

Spray Transmission Cooler Cleaner only with adequate
ventilation.

Avoid contact with eyes and skin.

Do not breath vapors or spray mist.
4. Hold the hose and can as high as possible and spray Transmis-
sion Cooler Cleaner in a continuous stream into the cooler outlet hose until CVT fluid flows out of the
cooler inlet hose for 5 seconds.
5. Tie a common white, basket-type coffee filter to the end of the
cooler inlet hose.
6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
8. Blow compressed air regulated to 5 to 9 kg/cm
2 (70 to 130 psi)
through the cooler outlet hose to force any remaining CVT fluid
into the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform CVT-20, "
CVT FLUID COOLER INSPECTION PROCE-
DURE" .
SCIA4421E
SCIA4424E
SCIA4425E

CVT-20
CVT FLUID
Revision: June 20062007 Versa
CVT FLUID COOLER INSPECTION PROCEDURE
1. Inspect the coffee filter for debris.
a. If small metal debris less than 1 mm (0.040 in) in size or metal
powder is found in the coffee filter, this is normal. If normal
debris is found, the CVT fluid cooler/radiator can be re-used and
the procedure is ended.
b. If one or more pieces of debris are found that are over 1 mm
(0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the fluid cooler is not serviceable. The radiator/
fluid cooler must be replaced and the inspection procedure is
ended.
CVT FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
SCIA2967E
SCIA7031E

CVT-46
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Line Pressure
*: Reference values
Judgement of Line Pressure Test
Road TestUCS005YC
DESCRIPTION

The purpose of the test is to determine overall performance of
CVT and analyze causes of problems.

The road test consists of the following three parts:
1. “Check Before Engine Is Started” CVT-49
.
2. “Check at Idle” CVT-49
.
3. “Cruise Test” CVT-50
.
Engine speed Line pressure kPa (kg/cm
2 , psi)
“R”, “D” and “L” positions
At idle 650 (6.63, 94.3)
At stall 4,250 (43.35, 616.3)*
Judgement Possible cause
Idle speedLow for all positions
(“P”, “R”, “N”, “D”, “L”)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example

Oil pump wear

Pressure regulator valve or plug sticking or spring fatigue

Oil strainer
oil pump
pressure regulator valve passage oil leak

Engine idle speed too low
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example

Accelerator pedal position signal malfunction

CVT fluid temperature sensor malfunction

Pressure control solenoid A (line pressure solenoid) malfunction (sticking in OFF state, filter
clog, cut line)

Pressure regulator valve or plug sticking
Stall speedLine pressure does
not rise higher than
the line pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example

Accelerator pedal position signal malfunction

TCM malfunction

Pressure control solenoid A (line pressure solenoid) malfunction (shorting, sticking in ON
state)

Pressure regulator valve or plug sticking
The pressure rises,
but does not enter the
standard position.Possible causes include malfunctions in the pressure supply system and malfunction in the
pressure adjustment function.
For example

Accelerator pedal position signal malfunction

Pressure control solenoid A (line pressure solenoid) malfunction (sticking, filter clog)

Pressure regulator valve or plug sticking
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
SAT7 8 6A

EC-82Revision: June 2006
BASIC SERVICE PROCEDURE
2007 Versa

Do not twist or kink fuel hose because it is plastic hose.
4. Connect fuel hose for fuel pressure check (1) to fuel tube
(engine side) with clamp (2) as shown in the figure.

No.2 spool (5)

Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.

Apply proper amount of gasoline between top of the fuel tube
(3) and No.1 spool (4).

Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.

Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).

When reconnecting fuel line, always use new clamps.

Use a torque driver to tighten clamps.

Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in).

Make sure that clamp screw does not contact adjacent parts.
5. Connect fuel tube adapter to quick connector.

A: Fuel pressure gauge

B: Fuel hose for fuel pressure check
6. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
7. Turn ignition switch ON and check for fuel leakage.
8. Start engine and check for fuel leakage.
9. Read the indication of fuel pressure gauge.

Do not perform fuel pressure check with system operating.
Fuel pressure gauge may indicate false readings.

During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
10. If result is unsatisfactory, go to next step.
11. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
12. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
13. Before disconnecting Fuel Pressure Gauge and Fuel Pressure Adapter J-44321-6, release fuel pressure
to zero. Refer to EC-81, "
FUEL PRESSURE RELEASE" . Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-lb)
At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm
2 , 51 psi)
PBIB2983E
BBIA0695E