ECU NISSAN VERSA 2006 Workshop Service Repair Manual

LT-40
HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -
Revision: June 20062007 Versa
Disassembly and AssemblyEKS00IM7
DISASSEMBLY
1. Remove back cover.
2. Unlock retaining spring and remove bulb (High/Low).
3. Turn parking (clearance) lamp bulb socket counterclockwise and unlock it.
4. Remove parking (clearance) lamp bulb from its socket.
5. Turn front turn signal lamp bulb socket counterclockwise and unlock it.
6. Remove front turn signal lamp bulb from its socket.
7. Remove the bumper stay.
ASSEMBLY
Assembly is in the reverse order of disassembly.
CAUTION:

After installing bulb, be sure to install plastic cap securely to insure water tight seal.
1. Retaining spring 2. Parking (clearance) lamp bulb 3. Parking (clearance) lamp bulb socket
4. Halogen bulb (High/Low) 5. Back cover 6. Front turn signal lamp bulb socket
7. Front turn signal lamp bulb 8. Headlamp housing assembly 9. Bumper stay
A. Screw
WKIA5418E

INTERIOR ROOM LAMP
LT-101
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Terminals and Reference Values for BCMEKS00HZN
Refer to BCS-12, "Terminals and Reference Values for BCM" .
How to Proceed With Trouble DiagnosisEKS00HZO
1. Confirm the symptom or customer complaint.
2. Understand operation description and function description. Refer to LT- 9 1 , "
System Description" .
3. Perform the preliminary check. Refer to LT-101, "
Preliminary Check" .
4. Check symptom and repair or replace the component.
5. Does the interior room lamp operate normally? If YES, GO TO 6. If NO, GO TO 4.
6. Inspection End
Preliminary CheckEKS00HZP
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
Refer to BCS-16, "BCM Power Supply and Ground Circuit Check" .
CONSULT-II Function (BCM)EKS00HZQ
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to BCS-17, "CONSULT-II START PROCEDURE" .
WORK SUPPORT
Display Item List
Reference between “MODE” and “TIME” for “TURN ON/OFF”
DATA MONITOR
Display Item List
BCM diagnostic
test itemDiagnostic mode Description
Inspection by partWORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the BCM
for setting the status suitable for required operation, input/output signals are
received from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ECU PART NUMBER BCM part number can be read.
CONFIGURATION Performs BCM configuration read/write functions.
Item Description CONSULT-II
SET I/L D−UNLCK INTCONThe 30 second operating function of the interior room lamps can be selected
when the front door LH is released (unlocked). ON/OFF
ROOM LAMP ON TIME SETThe time in order to escalate illumination can be adjusted when interior room
lamps are turned on.MODE 1 – 7
ROOM LAMP OFF TIME SETThe time in order to diminish illumination can be adjusted when interior room
lamps are turned off.MODE 1 – 7
MODE12345 6 7
Time (sec.) 0.5 1 2 3 4 5 0
Monitor item Contents
IGN ON SW “ON/OFF”Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from ignition switch sig-
nal.
KEY ON SW “ON/OFF” Displays “Key inserted (ON)/key removed (OFF)” status judged from key switch signal.

ENGINE OIL
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ENGINE OILPFP:KLA92
InspectionEBS00T71
ENGINE OIL LEVEL
NOTE:
Before starting engine, park vehicle on a level surface and check the engine oil level. If engine is already
started, stop it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range (A) as shown.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE

Check engine oil for white turbidity or heavy contamination.

If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:

Oil pan (upper and lower)

Oil pan drain plug

Oil pressure switch

Oil filter

Intake valve timing control solenoid valve

Front cover

Mating surface between cylinder block and cylinder head

Mating surface between cylinder head and rocker cover

Crankshaft oil seals (front and rear)

Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WA RN ING:

Be careful not to burn yourself, as engine oil may be hot.

For engine oil pressure check the transaxle should be in “ Park position” (A/T models) and (CVT
models) or “Neutral position” (M/T models), and apply the parking brake securely.
1. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a suitable tool.

Oil pan (lower) (2)

⇐ Front
WBIA0776E
PBIC3310E

GENERAL MAINTENANCE
MA-5
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GENERAL MAINTENANCEPFP:00000
Explanation of General MaintenanceELS001YB
General MaintenanceELS001YC
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform
checks and inspections themselves or they can have their NISSAN dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.ItemReference page
TiresCheck the pressure including the spare, at least once a month and always prior
to a long distance trip. Adjust to the specified pressure if necessary. Check care-
fully for damage, cuts or excessive wear.WT-29, "
Tire"
Wheel nutsWhen checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary.WT-6, "Rotation"
WindshieldClean the windshield on a regular basis. Check the windshield at least every six
months for cracks or other damage. Repair as necessary.—
Tire rotationTires should be rotated every 12,000 km (7,500 miles).WT-6, "
Rotation"
Wheel alignment and
balanceIf the vehicle pulls to either side while driving on a straight and level road, or if
you detect uneven or abnormal tire wear, there may be a need for wheel align-
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed.FSU-6, "Wheel Align-
ment Inspection" and
WT-6, "
Balancing
Wheels"
Windshield wiper
bladesCheck for cracks or wear if they do not wipe properly. —
Doors and engine
hoodCheck that all doors and the engine hood operate smoothly as well as the trunk
lid and back hatch. Also make sure that all latches lock securely. Lubricate if
necessary. Make sure that the secondary latch keeps the hood from opening
when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently.MA-27, "
Lubricating
Locks, Hinges and Hood
Latch"
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim. Clean the headlamps on a regular basis.—
ItemReference page
Warning lamps and
buzzers/chimesMake sure that all warning lamps and buzzers/chimes are operating properly. —
Windshield wiper and
washerCheck that the wipers and washer operate properly and that the wipers do not
streak.—
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioning.—
Steering wheelCheck that it has the specified play. Be sure to check for changes in the steering
condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
SeatsCheck seat position controls such as seat adjusters, seat back recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restraints move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seat backs.—
Seat belts
Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.MA-27, "
Checking Seat
Belts, Buckles, Retrac-
tors, Anchors and
Adjusters"

MA-6
GENERAL MAINTENANCE
Revision: June 20062007 Versa
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
Clutch pedalMake sure the pedal operates smoothly and check that it has the proper free
play.MA-22
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to
keep floor mats away from the pedal.BR-6, "
Inspection and
Adjustment" and BR-19,
"On-board Inspection"
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is held
securely on a fairly steep hill when only the parking brake is applied.PB-4, "INSPECTION"
Automatic transaxle
“Park” mechanismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the “P” position without applying any brakes.—
CVT P (Park) position
mechanismOn a fairly steep hill check that the vehicle is held securely with the selector
lever in the “P” position without applying any brakes.— ItemReference page
ItemReference page
Windshield
washer fluidCheck that there is adequate fluid in the tank. —
Engine coolant
levelCheck the coolant level when the engine is cold.CO-8, "
LEVEL CHECK"
A/C condenser,
radiator and
hosesCheck the front of the condenser and radiator and clean off any dirt, insects,
leaves, etc., that may have accumulated. Make sure the radiator hoses have no
cracks, deformation, deterioration or loose connections.—
Brake and clutch
fluid levelsMake sure that the brake and clutch fluid levels are between the “MAX” and “MIN”
lines on the reservoirs.BR-9, "
CHECKING BRAKE
FLUID LEVEL" and MA-22,
"Checking Clutch Fluid
Level and Leaks"
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN” lines.
Vehicles operated in high temperatures or under severe conditions require fre-
quent checks of the battery fluid level.—
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-13
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and turning
off the engine.LU-5, "ENGINE OIL
LEVEL"
Automatic tran-
saxle fluid levelCheck the level on the dipstick after putting the selector lever in “P” with the
engine idling.MA-20 and MA-22
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it.MA-20
UnderbodyThe underbody is frequently exposed to corrosive substances such as those used
on icy roads or to control dust. It is very important to remove these substances,
otherwise rust will form on the floor pan, frame, fuel lines and around the exhaust
system. At the end of winter, the underbody should be thoroughly flushed with
plain water, being careful to clean those areas where mud and dirt can easily
accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle has
been parked for a while. Water dripping from the air conditioner after use is nor-
mal. If you should notice any leaks or gasoline fumes are evident, check for the
cause and correct it immediately.—

MA-20
CHASSIS AND BODY MAINTENANCE
Revision: June 20062007 Versa
CHASSIS AND BODY MAINTENANCEPFP:00100
Changing In-cabin MicrofilterELS0022D
1. Remove the glove box assembly. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Compress the air conditioner filter (1) downward while sliding it
to the RH side of the vehicle to release the upper pawl.
3. Move the bottom of air conditioner filter (1) upward as shown to
release the bottom tab, then remove it.
4. Replace the air conditioner filter with new one and install the
new filter in the A/C unit assembly.
CAUTION:
Make sure that the air conditioner filter lower tab is fully
seated, and that the air conditioner upper pawl is locked
into place securing the new filter into the A/C unit assem-
bly.
Checking Exhaust SystemELS0021U
Check the exhaust pipes, muffler, and exhaust mounts for improper
attachment, leaks, cracks, damage, chafing, or deterioration.
Checking CVT FluidELS0021V
FLUID LEVEL CHECK
Fluid level should be checked with the fluid warmed up to 50 to 80°C (122 to 176°F).
1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle to warm up the
CVT fluid. When ambient temperature is 20°C (68°F), it takes
about 10 minutes for the CVT fluid to warm up to 50 to 80°C
(122 to 176°F).
3. Park the vehicle on a level surface and set the parking brake.
4. With engine at idle, while depressing brake pedal, move the
selector lever throughout the entire shift range and return it to
the “P” position.
5. Press the tab on the CVT fluid level gauge to release the lock
and pull out the CVT fluid level gauge from the CVT fluid charg-
ing pipe.
SJIA0652E
SM A211 A
SM A14 6B
SCIA1933E

CHASSIS AND BODY MAINTENANCE
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6. Wipe fluid off the CVT fluid level gauge. Then rotate the CVT
fluid level gauge 180° and re-insert it into the CVT charging pipe
as far as it will go.
CAUTION:
Always use lint free paper towels to wipe fluid off the CVT
fluid level gauge.
7. Remove the CVT fluid level gauge and check that the fluid level
is within the specified range as shown. If the fluid level is at or
below the low side of the range, add the necessary specified
NISSAN CVT fluid through the CVT charging pipe.
CAUTION:

Only use specified NISSAN CVT fluid.

Do not overfill the CVT.
8. Install the CVT fluid level gauge to the CVT fluid charging pipe until it locks.
CAUTION:
When CVT fluid level gauge is installed into the CVT fluid charging pipe, make sure that the CVT
fluid level gauge is securely locked in place.
FLUID CONDITION CHECK
Changing CVT FluidELS0021W
1. Warm up CVT fluid by driving the vehicle for 10 minutes.

: Vehicle front

Radiator (2)

CVT fluid cooler hose [inlet side (3)]

Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and
refill with new specified NISSAN CVT fluid in the CVT fluid
charging pipe with the engine running at idle speed.
CAUTION:
Only use the specified NISSAN CVT fluid.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose [outlet side (1)].
SCIA1931E
Fluid grade: Refer to MA-11, "Fluids and Lubri-
cants" .
SCIA1932E
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harness, cooler
pipes, etc.)
Milky white or
cloudyWater in the fluid Replace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
in fluidUnusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
ATA0022D
Fluid capacity and grade: Refer to MA-11, "Fluids
and Lubricants" .SCIA6088E

CONTROL LINKAGE
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b. Pull the release button (1) of select cable (2) and then remove it
from select lever (3).
5. Shift control lever to neutral position.
6. Remove control lever knob.
7. Remove center console assembly. Refer to IP-22, "
CENTER
CONSOLE ASSEMBLY" .
8. Remove control device assembly bolts.
9. Remove exhaust front tube, center muffler and heat plate. Refer
to EX-4, "
Removal and Installation" .
10. Remove cable support bracket.
11. Remove select cable and shift cable from cable bracket.
12. Remove control device assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Self tapping bolts are used to attach cables to the clutch housing.

Securely assemble each cable and lever of control shaft.

Be careful about the installation direction, and push control lever
knob onto control lever.
CAUTION:
Do not reuse control lever knob.

Make sure that the front/rear claws (1) of control device assem-
bly are in contact with flange of the floor (2).

When control lever is selected to 1st-2nd side and 5th-6th side,
confirm control lever returns to neutral position smoothly.

When control lever is shifted to each position, make sure there
is no binding or disconnection in each boot.

Move stopper (1) to lock position when installing the shift cable
onto the shift lever.
WCIA0606E
SCIA7630E
PCIB1510E
SCIA7846E

MT-14
AIR BREATHER HOSE
Revision: June 20062007 Versa
AIR BREATHER HOSEPFP:31098
Removal and InstallationUCS005LO
COMPONENTS
REMOVAL
1. Remove battery. Refer to SC-9, "Removal and Installation"
2. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-16, "Removal and Installation" .
3. Remove air breather hose.
CAUTION:
When air breather hose is removed, be sure to hold two way connector securely.
INSTALLATION
Installation is in the reverse order of removal.

When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.

When installing air breather hose on two way connector, push it until it hits transaxle case.

When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly 6. 2 way connector
SCIA7629E

INPUT SHAFT AND GEARS
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ASSEMBLY
Note the following. Assembly is in the reverse order of disassembly. Refer to MT-18, "Gear Components" .

Press-fit the input shaft front bearing (1) onto the input shaft
using a suitable tool (A).

Press-fit the input shaft rear bearing (1) onto the input shaft
using a suitable tool (A), and Tool (B).
CAUTION:

Do not reuse snap ring.

Make sure that snap ring is securely installed in the groove.

Be careful with the orientation of 3rd-4th synchronizer hub.
A: 3rd input gear side
B: 4th input gear side

Be careful with the orientation of 5th-6th synchronizer hub.
A: 5th input gear side
B: 6th input gear side
PCIB1746E
Tool number B: ST36720030 ( — )
PCIB1747E
PCIB1748E
PCIB1749E