engine NISSAN VERSA 2006 Workshop Service Repair Manual

TROUBLE DIAGNOSIS
CVT-37
D
E
F
G
H
I
J
K
L
MA
B
CVT
Revision: June 20062007 Versa
DIAGNOSTIC WORKSHEET
Information From Customer
KEY POINTS

WHAT..... Vehicle & CVT model

WHEN..... Date, Frequencies

WHERE..... Road conditions

HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
malfunction Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No shift
❏ Lock-up malfunction
❏ Shift shock or slip (❏ N → D❏ N → R❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No pattern select
❏ Others
()
Malfunction indicator lamp (MIL)❏ Continuously lit❏ Not lit
1❏ Read the item on cautions concerning fail-safe and understand the customer's complaint.CVT-34
2❏ CVT fluid inspection
CVT-43❏ Leak (Repair leak location.)
❏ Sta te
❏ Amount
3❏ Stall test and line pressure test
CVT-43
,
CVT-45
❏ Stall test
❏ Torque converter one-way clutch
❏ Reverse brake
❏ Forward clutch
❏ Steel belt❏ Engine
❏ Line pressure low
❏ Primary pulley
❏ Secondary pulley
❏ Line pressure inspection - Suspected part:

CVT-38
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
4❏ Perform road test.CVT-46
4-1.Check before engine is started CVT-49
❏ CVT-180, "O/D OFF Indicator Lamp Does Not Come On"
❏ Perform self-diagnosis. Enter checks for detected items. CVT-60
❏ CVT-68, "DTC U1000 CAN COMMUNICATION LINE"
❏ CVT-72, "DTC P0615 START SIGNAL CIRCUIT"
❏ CVT-76, "DTC P0703 STOP LAMP SWITCH CIRCUIT"
❏ CVT-78, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ CVT-85, "DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT"
❏ CVT-90, "DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR)"
❏ CVT-95, "DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED
SENSOR)"
❏ CVT-101, "DTC P0725 ENGINE SPEED SIGNAL"
❏ CVT-103, "DTC P0730 BELT DAMAGE"
❏ CVT-105, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ CVT-110, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ CVT-113, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ CVT-118, "DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE
(LINE PRESSURE SOLENOID VALVE)"
❏ CVT-121, "DTC P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE
(SEC PRESSURE SOLENOID VALVE)"
❏ CVT-124, "DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC
PRESSURE SOLENOID VALVE)"
❏ CVT-129, "DTC P0840 TRANSMISSION FLUID PRESSURE SENSOR A CIRCUIT
(SEC PRESSURE SENSOR)"
❏ CVT-134, "DTC P0841 PRESSURE SENSOR FUNCTION"
❏ CVT-137, "DTC P0845 TRANSMISSION FLUID PRESSURE SENSOR B CIRCUIT
(PRI PRESSURE SENSOR)"
❏ CVT-142, "DTC P0868 SECONDARY PRESSURE DOWN"
❏ CVT-145, "DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)"
❏ CVT-150, "DTC P1705 THROTTLE POSITION SENSOR"
❏ CVT-152, "DTC P1722 ESTM VEHICLE SPEED SIGNAL"
❏ CVT-154, "DTC P1723 CVT SPEED SENSOR FUNCTION"
❏ CVT-156, "DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM"
❏ CVT-158, "DTC P1740 LOCK-UP SELECT SOLENOID VALVE CIRCUIT"
❏ CVT-164, "DTC P1777 STEP MOTOR - CIRCUIT"
❏ CVT-168, "DTC P1778 STEP MOTOR - FUNCTION"
4-2.Check at idleCVT-49
❏ CVT-181, "Engine Cannot Be Started in “P” and “N” Position"
❏ CVT-182, "In “P” Position, Vehicle Moves Forward or Backward When Pushed"
❏ CVT-182, "In “N” Position, Vehicle Moves"
❏ CVT-183, "Large Shock “N” → “R” Position"
❏ CVT-184, "Vehicle Does Not Creep Backward in “R” Position"
❏ CVT-185, "Vehicle Does Not Creep Forward in “D” or “L” Position"

TROUBLE DIAGNOSIS
CVT-39
D
E
F
G
H
I
J
K
L
MA
B
CVT
Revision: June 20062007 Versa
44-3.Cruise testCVT-50
❏ CVT-186, "Vehicle Speed Does Not Change in “L” Position"
❏ CVT-187, "Vehicle Speed Does Not Change in overdrive-off mode"
❏ CVT-188, "Vehicle Speed Does Not Change in “D” Position"
❏ CVT-189, "Vehicle Does Not Decelerate by Engine Brake"
❏ perform self-diagnosis. Enter checks for detected items. CVT-60
❏ CVT-68, "DTC U1000 CAN COMMUNICATION LINE"
❏ CVT-72, "DTC P0615 START SIGNAL CIRCUIT"
❏ CVT-76, "DTC P0703 STOP LAMP SWITCH CIRCUIT"
❏ CVT-78, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ CVT-85, "DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT"
❏ CVT-90, "DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR)"
❏ CVT-95, "DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED
SENSOR)"
❏ CVT-101, "DTC P0725 ENGINE SPEED SIGNAL"
❏ CVT-103, "DTC P0730 BELT DAMAGE"
❏ CVT-105, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ CVT-110, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ CVT-113, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ CVT-118, "DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE
(LINE PRESSURE SOLENOID VALVE)"
❏ CVT-121, "DTC P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE
(SEC PRESSURE SOLENOID VALVE)"
❏ CVT-124, "DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC
PRESSURE SOLENOID VALVE)"
❏ CVT-129, "DTC P0840 TRANSMISSION FLUID PRESSURE SENSOR A CIRCUIT
(SEC PRESSURE SENSOR)"
❏ CVT-134, "DTC P0841 PRESSURE SENSOR FUNCTION"
❏ CVT-137, "DTC P0845 TRANSMISSION FLUID PRESSURE SENSOR B CIRCUIT
(PRI PRESSURE SENSOR)"
❏ CVT-142, "DTC P0868 SECONDARY PRESSURE DOWN"
❏ CVT-145, "DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)"
❏ CVT-150, "DTC P1705 THROTTLE POSITION SENSOR"
❏ CVT-152, "DTC P1722 ESTM VEHICLE SPEED SIGNAL"
❏ CVT-154, "DTC P1723 CVT SPEED SENSOR FUNCTION"
❏ CVT-156, "DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM"
❏ CVT-158, "DTC P1740 LOCK-UP SELECT SOLENOID VALVE CIRCUIT"
❏ CVT-164, "DTC P1777 STEP MOTOR - CIRCUIT"
❏ CVT-168, "DTC P1778 STEP MOTOR - FUNCTION"
5❏ Inspect each system for items found to be NG in the self-diagnosis and repair or replace the malfunctioning parts.
6❏ Perform all road tests and enter the checks again for the required items.CVT-46
7❏ For any remaining NG items, perform the “diagnosis procedure” and repair or replace the malfunctioning parts.
8❏ Erase the results of the self-diagnosis from the TCM.CVT-32
,
CVT-32

TROUBLE DIAGNOSIS
CVT-43
D
E
F
G
H
I
J
K
L
MA
B
CVT
Revision: June 20062007 Versa
Inspections before Trouble DiagnosisUCS005YB
CVT FLUID CHECK
Fluid Leakage and Fluid Level Check

Inspect for fluid leakage and check the fluid level. Refer to CVT-16, "Checking CVT Fluid" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the
CVT fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test.

It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D”
position.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the CVT fluid and check
the CVT main unit and the vehicle
for malfunctions (wire harnesses,
cooler pipes, etc.)
Milky white or
cloudyWater in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
SAT6 3 8A
SAT6 4 7B
SAT5 1 3G
SAT7 7 5B

CVT-44
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
6. While holding down the foot brake, gradually press down the
accelerator pedal.
7. Quickly read off the stall speed, and then quickly remove your
foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
8. Move the selector lever to the “N” position.
9. Cool down the CVT fluid.
CAUTION:
Run the engine at idle for at least 1 minute.
10. Repeat steps 6 through 9 with selector lever in “R” position.
Judgement Stall Test
O: Stall speed within standard value position.
H: Stall speed is higher than standard value.
L: Stall speed is lower than standard value.
Stall speed: 2,600 - 3,150 rpm
SAT5 1 4G
SAT7 7 1B
Selector lever position
Expected problem location
“D” “R”
Stall rotation HO

Forward clutch
OH

Reverse brake
LL

Engine and torque converter one-way clutch
HH

Line pressure low

Primary pulley

Secondary pulley

Steel belt

TROUBLE DIAGNOSIS
CVT-45
D
E
F
G
H
I
J
K
L
MA
B
CVT
Revision: June 20062007 Versa
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the CVT fluid reaches in the range of 50 to 80°C
(122 to 176°F), then inspect the amount of CVT fluid and replenish if necessary.
NOTE:
The CVT fluid temperature rises in the range of 50 - 80°C (122 - 176°F) during 10 minutes of driving.
3. After warming up CVT, remove the oil pressure detection plug and install the oil pressure gauge [special
service tool: - (OTC3492)].
CAUTION:
When using the oil pressure gauge, be sure to use the O-ring attached to the oil pressure detec-
tion plug.
4. Securely engage the parking brake so that the tires do not turn.
5. Start the engine, and then measure the line pressure at both idle
and the stall speed.
CAUTION:

Keep the brake pedal pressed all the way down during
measurement.

When measuring the line pressure at the stall speed,
refer to CVT-43, "
STALL TEST" .
6. After the measurements are complete, install the oil pressure
detection plug and tighten to the specified torque below.
CAUTION:

Do not reuse O-ring.

Apply CVT fluid to O-ring.
SCIA6184E
SAT5 1 3G
: 7.5 N·m (0.77 kg-m, 66 in-lb)SAT4 9 3G

CVT-46
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Line Pressure
*: Reference values
Judgement of Line Pressure Test
Road TestUCS005YC
DESCRIPTION

The purpose of the test is to determine overall performance of
CVT and analyze causes of problems.

The road test consists of the following three parts:
1. “Check Before Engine Is Started” CVT-49
.
2. “Check at Idle” CVT-49
.
3. “Cruise Test” CVT-50
.
Engine speed Line pressure kPa (kg/cm
2 , psi)
“R”, “D” and “L” positions
At idle 650 (6.63, 94.3)
At stall 4,250 (43.35, 616.3)*
Judgement Possible cause
Idle speedLow for all positions
(“P”, “R”, “N”, “D”, “L”)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example

Oil pump wear

Pressure regulator valve or plug sticking or spring fatigue

Oil strainer
oil pump
pressure regulator valve passage oil leak

Engine idle speed too low
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example

Accelerator pedal position signal malfunction

CVT fluid temperature sensor malfunction

Pressure control solenoid A (line pressure solenoid) malfunction (sticking in OFF state, filter
clog, cut line)

Pressure regulator valve or plug sticking
Stall speedLine pressure does
not rise higher than
the line pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example

Accelerator pedal position signal malfunction

TCM malfunction

Pressure control solenoid A (line pressure solenoid) malfunction (shorting, sticking in ON
state)

Pressure regulator valve or plug sticking
The pressure rises,
but does not enter the
standard position.Possible causes include malfunctions in the pressure supply system and malfunction in the
pressure adjustment function.
For example

Accelerator pedal position signal malfunction

Pressure control solenoid A (line pressure solenoid) malfunction (sticking, filter clog)

Pressure regulator valve or plug sticking
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
SAT7 8 6A

TROUBLE DIAGNOSIS
CVT-49
D
E
F
G
H
I
J
K
L
MA
B
CVT
Revision: June 20062007 Versa
Check before Engine Is StartedUCS005YD
1. CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.
Refer to CVT-60, "
SELF-DIAGNOSTIC RESULT MODE" .
3. Go to CVT-49, "
Check at Idle" .
NO >> Stop “Road Test”. Go to CVT-180, "
O/D OFF Indicator Lamp Does Not Come On" .
Check at IdleUCS005YE
1. CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started?
YES >> GO TO 2.
NO >> Stop “Road Test”. Mark the box on the CVT-37, "
DIAGNOSTIC WORKSHEET" . Go to CVT-181,
"Engine Cannot Be Started in “P” and “N” Position" .
2. CHECK STARTING THE ENGINE
1. Turn ignition switch ON.
2. Move selector lever to “D”, “L” or “R” position.
3. Turn ignition switch START.
Is engine started?
YES >> Stop “Road Test”. Mark the box on the CVT-37, "DIAGNOSTIC WORKSHEET" . Go to CVT-181,
"Engine Cannot Be Started in “P” and “N” Position" .
NO >> GO TO 3.
3. CHECK “P” POSITION FUNCTION
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release parking brake.
4. Push vehicle forward or backward.
5. Apply parking brake.
Does vehicle move when it is pushed forward or backward?
YES >> Mark the box CVT-182, "In “P” Position, Vehicle Moves Forward or Backward When Pushed" on
the CVT-37, "
DIAGNOSTIC WORKSHEET" . Continue “Road Test”.
NO >> GO TO 4.

CVT-50
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
4. CHECK “N” POSITION FUNCTION
1. Start engine.
2. Move selector lever to “N” position.
3. Release parking brake.
Does vehicle move forward or backward?
YES >> Mark the box CVT-182, "In “N” Position, Vehicle Moves" on the CVT-37, "DIAGNOSTIC WORK-
SHEET" . Continue “Road Test”.
NO >> GO TO 5.
5. CHECK SHIFT SHOCK
1. Apply foot brake.
2. Move selector lever to “R” position.
Is there large shock when changing from
“N” to “R” position?
YES >> Mark the box CVT-183, "Large Shock “N” → “R” Position" on the CVT-37, "DIAGNOSTIC WORK-
SHEET" . Continue “Road Test”.
NO >> GO TO 6.
6. CHECK “R” POSITION FUNCTION
Release foot brake for several seconds.
Does vehicle creep backward when foot brake is released?
YES >> GO TO 7.
NO >> Mark the box CVT-184, "
Vehicle Does Not Creep Backward in “R” Position" on the CVT-37,
"DIAGNOSTIC WORKSHEET" . Continue “Road Test”.
7. CHECK “D”, “L” POSITIONS FUNCTION
Move selector lever to “D” and “L” positions and check if vehicle creeps forward.
Does vehicle creep forward in all positions?
YES >> Go to CVT-50, "Cruise Test" .
NO >> Stop “Road Test”. Mark the box on the CVT-37, "
DIAGNOSTIC WORKSHEET" . Go to CVT-185,
"Vehicle Does Not Creep Forward in “D” or “L” Position" .
Cruise TestUCS005YF
1. CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 1
1. Drive vehicle for approximately 10 minutes to warm engine oil and CVT fluid up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “L” position.
6. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-53,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 2.
NG >> Mark the box of CVT-186, "
Vehicle Speed Does Not
Change in “L” Position" on the CVT-37, "DIAGNOSTIC
WORKSHEET" . Continue “Road Test”. CVT fluid operating temperature: 50 - 80°C (122 - 176°F)
SCIA6644E

TROUBLE DIAGNOSIS
CVT-51
D
E
F
G
H
I
J
K
L
MA
B
CVT
Revision: June 20062007 Versa
2. CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 2
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is on.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-53,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 3.
NG >> Mark the box of CVT-187, "
Vehicle Speed Does Not
Change in overdrive-off mode" on the CVT-37, "DIAG-
NOSTIC WORKSHEET" . Continue “Road Test”.
3. CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 3
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is off.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-53,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 4.
NG >> Mark the box of CVT-188, "
Vehicle Speed Does Not
Change in “D” Position" on the CVT-37, "DIAGNOSTIC
WORKSHEET" . Continue “Road Test”.
4. CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 4
1. Park vehicle on flat surface.
2. Move selector lever to “L” position.
3. Accelerate vehicle to full depression depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-53,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 5.
NG >> Mark the box of CVT-186, "
Vehicle Speed Does Not
Change in “L” Position" on the CVT-37, "DIAGNOSTIC
WORKSHEET" . Continue “Road Test”.
SCIA6644E
SCIA6644E
SCIA4366E