key NISSAN VERSA 2006 Workshop Service Repair Manual

MT-8
DESCRIPTION
Revision: June 20062007 Versa
TRIPLE-CONE SYNCHRONIZER
Triple-cone synchronizer is used for the 1st and the 2nd gears to
reduce operating force of the shift lever.

1st main gear (1)

1st-2nd coupling sleeve (2)

Insert key (3)

Outer baulk ring (4)

2nd main gear (5)

Synchronizer cone (6)

Inner baulk ring (7)

1st-2nd synchronizer hub (8)
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
Reverse gear assembly consists of reverse input gear, return spring,
reverse baulk ring and reverse output gear. When the shift lever is
shifted to the reverse position, the construction allows smooth shift
operation by stopping the reverse idler shaft rotation by frictional
force of synchronizer.

Reverse fork rod (1)

Reverse output gear (2)

Return spring (3)

Reverse baulk ring (4)

Reverse input gear (5)
SCIA7636E
SCIA7621E

MT-18
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
Gear Components
1. Input shaft front bearing 2. Input shaft 3. 3rd input gear
4. Washer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing A. Replace the parts as a set Apply gear oil
WCIA0586E

TRANSAXLE ASSEMBLY
MT-19
D
E
F
G
H
I
J
K
L
MA
B
MT
Revision: June 20062007 Versa
1. Main shaft front bearing outer
race2. Main shaft front bearing inner race 3. Main shaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Intermediate adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Main shaft rear bearing inner race
22. Main shaft rear bearing outer
race23. Snap ring 24. Bearing preloading shim
A. Replace the parts as a set Apply gear oil
WCIA0587E

MT-36
INPUT SHAFT AND GEARS
Revision: June 20062007 Versa
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gears
Check items below. If necessary, replace them with new ones.

Damage, peeling, dent, uneven wear, bending, and other non-
standard conditions of the shaft.

Excessive wear, damage, peeling, and other non-standard con-
ditions of the gears.
Synchronizer
Check items below. If necessary, replace them with new ones.

Damage and excessive wear of contact surfaces of coupling
sleeve, synchronizer hub and insert key.

Coupling sleeve and synchronizer hub must move smoothly.

If any crack, damage, or excessive wear is found on cam face of
baulk ring or working face of insert, replace it.
Bearing
Check items below. If necessary, replace them with new ones.

Damage and rough rotation of bearing
SCIA7736E
SCIA1753J
SCIA0608J
MTF0041D

MAINSHAFT AND GEARS
MT-39
D
E
F
G
H
I
J
K
L
MA
B
MT
Revision: June 20062007 Versa
5. Install Tool (A) and suitable tool onto 1st main gear (1), and
remove 1st main gear (1), 1st-2nd synchronizer assembly (2),
2nd main gear (3), bushing, and 3rd main gear (4) from main-
shaft.
6. Install Tool (A) and suitable tool onto mainshaft front bearing
inner race (1), and remove mainshaft front bearing (1) from
mainshaft.
INSPECTION AFTER DISASSEMBLY
Mainshaft and Gears
Check items below. If necessary, replace them with new ones.

Damage, peeling, dent, uneven wear, bending, and other non-
standard conditions of the shaft.

Excessive wear, damage, peeling, and other non-standard con-
ditions of the gears.
Synchronizer
Check items below. If necessary, replace them with new ones.

Damage and excessive wear of contact surfaces of coupling
sleeve, synchronizer hub, insert key.

Coupling sleeve and synchronizer hub must move smoothly.Tool number A: ST33052000 ( — )
PCIB1742E
Tool number A: ST33052000 ( — )
PCIB1741E
PCIB1775E
SCIA1753J

PG-26
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: June 20062007 Versa
26 OTail lamp relay (park-
ing lamps)Output — Lighting switch in 2nd position Battery voltage
27 BRTail lamp relay (park-
ing lamps)Output — Lighting switch in 2nd position Battery voltage
28 GRTail lamp relay (park-
ing lamps)Output — Lighting switch in 2nd position Battery voltage
29 PTail lamp relay (park-
ing lamps)Output — Lighting switch in 2nd position Battery voltage
30 R Fuse 54 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
31 LG Fuse 55 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
32 LWiper high speed sig-
nalOutputON or
STARTWiper switchOFF, LO, INT 0V
HI Battery voltage
33 YWiper low speed sig-
nalOutputON or
STARTWiper switchOFF 0V
LO or INT Battery voltage
35 BRStarter relay (inhibit
switch)InputON or
STARTSelector lever in "P" or "N"
(CVT or A/T) or clutch pedal
depressed (M/T)Battery voltage
Selector lever any other posi-
tion (CVT or A/T) or clutch
pedal released (M/T)0V
36 BR Fuel pump relay Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
37 G Oil pressure switch InputON or
STARTEngine running and oil pres-
sure within specificationBattery voltage
Engine not running or oil
pressure below specification0V
38 R Wiper auto stop signal InputON or
STARTWipers not in park position Battery voltage
Wipers in park position 0V
39 B Ground Input — — 0V
40 P CAN-L — ON — —
41 L CAN-H — ON — —
45 R Horn relay control Input —Horn switch PUSHED, alarm
switch activated or door lock/
unlock is confirmed when
operating lock system via the
keyfob0V
Horn switch released, alarm
not active, keyfob not activeBattery voltage
46 YThrottle control motor
relay controlInput —Ignition switch ON or START 0V
Ignition switch OFF or ACC Battery voltage
47 GRFuel pump relay con-
trolInput —Ignition switch ON or START 0V
Ignition switch OFF or ACC Battery voltage Te r m i n a lWire
colorSignal nameSignal
input/
outputMeasuring condition
Reference value
(Approx.) Ignition
switchOperation or condition

PG-42
HARNESS
Revision: June 20062007 Versa
G1 M1 W/16 : To R1 G1 M47 BR/2 : Front tweeter RH
B3 M2 B/5 : Passenger select unlock relay B2 M48 L/4 : Heated mirror relay
B2 M3 W/1 : Fuse block (J/B) E2 M52 W/40 : Intelligent key unit
B3 M4 W/1 : Fuse block (J/B) B2 M53 W/16 : EPS control unit
B3 M5 W/3 : Illumination control switch B3 M54 B/2 : EPS control unit
C2 M6 W/4 : Steering lock solenoid C3 M55 W/4 : Hazard switch
B3 M7 W/16 : Door mirror remote control switch B2 M57 — : Body ground
A3 M8 W/16 : To D2 F2 M59 W/2 : Glove box lamp
A3 M9 W/16 : To D1 C1 M60 L/2 : EPS control unit
E2 M10 GR/2 : Instrument panel antenna F1 M61 — : Body ground
G3 M11 W/4 : To B106 E2 M62 W/2 : Front blower motor
G4 M12 W/16 : To B101 C1 M63 W/4 : Torque sensor
G3 M13 W/24 : To B102 A2 M69 SMJ : To E7
G3 M14 W/24 : To B120 G3 M74 W/12 : To D102
B4 M15 W/16 : To B23 G3 M75 W/12 : To D101
B4 M16 W/24 : To B24 F2 M77 Y/4 : Front passenger air bag module
D5 M17 B/1 : Parking brake switch A2 M78 B/2 : To E11
F2 M18 W/40 : BCM (body control module) B1 M79 — : Body ground
F2 M19 W/15 : BCM (body control module) D3 M150 W/4 : To M32
F3 M20 B/15 : BCM (body control module) C3 M151 W/4 : Front blower motor resistor
C2 M21 W/4 : NATS antenna amp.
B3 M22 W/16 : Data link connector
E3 M23 W/4 : Remote keyless entry receiver
C1 M24 W/40 : Combination meter
C3 M25 /2 : Diode-1
B2 M26 W/6 : Ignition switch
C2 M27 GR/6 : Key switch and key lock solenoid
C2 M28 W/16 : Combination switch
C3 M29 Y/6 : Combination switch (spiral cable)
C3 M30 GR/8 : Combination switch (spiral cable)
E3 M32 W/4 : To M150
D2 M33 B/15 : Front air control
D4 M35 Y/28 : Air bag diagnosis sensor unit
D2 M36 W/3 : Front passenger air bag OFF indicator
D4 M38 W/6 : A/T device
D4 M38 W/6 : CVT device (without intelligent key)
D4 M38 W/8 : CVT device (with intelligent key)
B3 M39 W/2 : Tire pressure warning check connector
D2 M41 W/2 : Defrost A/C switch
D3 M42 W/3 : Thermo control amp.
D2 M43 W/20 : Audio unit
D2 M44 W/16 : Audio unit
D2 M45 W/12 : Audio unit
A1 M46 BR/2 : Front tweeter LH

HARNESS
PG-55
C
D
E
F
G
H
I
J
L
MA
B
PG
Revision: June 20062007 Versa
FRONT DOOR LH HARNESS
D1 W/16 : To M9 D8 W/3: Main power window and door lock/
unlock switch
D2 W/16 : To M8 D9 B/6 : Front power window motor LH
D3 B/6 : Front door lock actuator LH D10 GR/2 : Front outside antenna LH
D4 BR/8 : Door mirror LH D12 W/2 : Front door speaker LH
D5 GR/2 : Front door request switch LH D14 BR/3 : Front door key cylinder switch LH
D6 BR/2 : Intelligent key warning buzzer
D7 W/16: Main power window and door lock/
unlock switch

PG-62
HARNESS
Revision: June 20062007 Versa
IGNSYS EC Ignition System
I/KEY BL Intelligent Key System
ILL LT Illumination
INJECT EC Injector
INT/L LT Room/Map, Vanity and Luggage Lamps
IVC EC Intake Valve Timing Control Solenoid Valve
KEYLES BL Remote Keyless Entry System
KS EC Knock Sensor
LPSV AT Line Pressure Solenoid Valve
LPSV CVT Line Pressure Solenoid Valve
L/USSV CVT Lock-up Select Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN AT Main Power Supply and Ground Circuit
MAIN EC Main Power Supply and Ground Circuit
METER DI Speedometer, Tachometer, Temp. and Fuel Gauges
MIL/DL EC Malfunction Indicator Lamp
MIRROR GW Door Mirror
NATS BL Nissan Anti-Theft System
NONDTC AT Non-detectable Item
NONDTC CVT Non-detectable Item
ODSW CVT Overdrive Control Switch
OVRCSV AT Over Run Clutch Solenoid Valve
P/SCKT WW Power Socket
PGC/V EC EVAP Canister Purge Volume Control Solenoid Valve
PHASE EC Camshaft Position Sensor (PHASE)
PNP/SW AT Park/Neutral Position Switch
PNP/SW CVT Park/Neutral Position Switch
PNP/SW EC Park/Neutral Position Switch
POS EC Crankshaft Position Sensor (POS)
POWER CVT Transmission Control Module (Power Supply)
PRE/SE EC EVAP Control System Pressure Sensor
PRIPS CVT Primary Pressure Sensor
PRSCVT CVT Primary Speed Sensor CVT (Revolution Sensor)
PT/SEN AT Powertrain Revolution Sensor
RP/SEN EC Refrigerant Pressure Sensor
SECPS CVT Secondary Pressure Sensor
SECPSV CVT Secondary Speed Sensor CVT (Revolution Sensor)
SEN/PW EC Sensor Power Supply
SESCVT CVT Secondary Pressure Sensor Solenoid Valve
SHIFT AT A/T Shift Lock System
SHIFT CVT CVT Shift Lock System
SROOF RF Sunroof
SRS SRS Supplemental Restraint System
SSV/A AT Shift Solenoid Valve A
SSV/B AT Shift Solenoid Valve B
START SC Starting System
STM CVT Step Motor
STSIG CVT Start Signal Circuit
STOP/L LT Stop Lamp
TCV AT Torque Converter Clutch Solenoid Valve
TCV CVT Torque Converter Clutch Solenoid Valve
T/LID BL Trunk Lid Opener

PS-2
PRECAUTIONS
Revision: June 20062007 Versa
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EGS0015S
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectEGS0014Q
NOTE:

This procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT
SYSTEM).

Remove and install all control units after disconnecting both battery cables with the ignition switch in the
″LOCK″ position.

Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.