brake sensor NISSAN VERSA 2006 Workshop Service Owner's Manual

BR-8
BRAKE PEDAL
Revision: June 20062007 Versa
REMOVAL
1. Disconnect accelerator pedal position sensor harness connec-
tor.
2. Remove stop lamp switch from brake pedal assembly.
3. Remove snap pin and clevis pin from clevis of brake booster.
4. Remove nuts from brake pedal bracket, and remove brake pedal
assembly from vehicle.
5. Remove accelerator pedal from brake pedal assembly.
INSPECTION AFTER REMOVAL

Check brake pedal upper rivet for deformation.

Make sure that the lapping length of sub-bracket and slide plate
is at least 6.9 mm (0.272 in).

Check brake pedal for bend, damage, and cracks on the welded
parts.

Replace brake pedal assembly if any non-standard condition is
detected.

Check clevis pin and plastic stopper for damage and deforma-
tion. Replace clevis pin as necessary.
INSTALLATION
Installation is in the reverse order of the removal.

After installing brake pedal assembly to vehicle, adjust brake pedal. Refer to BR-7, "ADJUSTMENT" .

After installing accelerator pedal, check accelerator pedal. Refer to ACC-3, "INSPECTION AFTER
INSTALLATION" .
SFIA2044E
SFIA2866E
SBR9 97

BR-24
FRONT DISC BRAKE
Revision: June 20062007 Versa
FRONT DISC BRAKEPFP:41000
On-board InspectionEFS006JN
PAD WEAR INSPECTION

Check pad thickness from check hole on cylinder body.
ComponentsEFS006JO
Standard thickness : 9.5 mm (0.374 in)
Repair limit thickness : 2.0 mm (0.079 in)
WFIA0522E
1. Union bolt 2. Brake hose 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Inner shim cover 12. Inner shim
13. Inner pad 14. Pad wear sensor 15. Pad retainer
16. Outer pad 17. Outer shim 18. Outer shim cover
19. Sliding pin 20. Sliding pin boot 21. Bushing
22. Torque member mounting bolt 23. Torque member⇐: Front
: Brake fluid 1: AS-880N grease 2: Rubber grease
3: Polyglycol ether based lubricant 4: M7439 grease
Refer to GI section GI-10, "
Components" for symbol marks unless shown.
WFIA0535E

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION BRC
A
B
BRC
Revision: June 20062007 VersaABS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Brake System .................................. 2
Precautions When Using CONSULT-II ..................... 2
CHECK POINTS FOR USING CONSULT-II ......... 2
Precautions for Brake Control .................................. 3
Precautions for CAN System ................................... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SYSTEM DESCRIPTION ............................................ 5
System Components ................................................ 5
ABS Function ........................................................... 5
EBD Function ........................................................... 5
Fail-Safe Function .................................................... 6
ABS/EBD SYSTEM ............................................... 6
Hydraulic Circuit Diagram ........................................ 6
CAN COMMUNICATION ............................................ 7
System Description .................................................. 7
TROUBLE DIAGNOSIS .............................................. 8
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 8
INTRODUCTION ................................................... 8
WORK FLOW ........................................................ 9
CLARIFY CONCERN .......................................... 10
EXAMPLE OF DIAGNOSIS SHEET ................... 10
Component Parts and Harness Connector Location ....11
Schematic .............................................................. 12
Wiring Diagram — ABS — ..................................... 13
Basic Inspection ..................................................... 17
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION ................................. 17
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION ............................. 17
ABS WARNING LAMP INSPECTION ................. 17
Warning Lamp and Indicator Timing ....................... 18
Control Unit Input/Output Signal Standard ............. 18
REFERENCE VALUE FROM CONSULT-II ......... 18
CONSULT-II Function (ABS) .................................. 20
CONSULT-II START PROCEDURE .................... 20
SELF-DIAGNOSIS .............................................. 20
DATA MONITOR ................................................. 22
ACTIVE TEST ..................................................... 24
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 25
Wheel Sensor System ............................................ 25
ABS Control Unit Inspection ................................... 26
Solenoid Valve System Inspection ......................... 27
Actuator Motor, Motor Relay, and Circuit Inspection ... 28
ABS Control Unit Power and Ground Systems
Inspection ............................................................... 29
CAN Communication System Inspection ................ 29
TROUBLE DIAGNOSES FOR SYMPTOMS ............ 30
ABS Works Frequently ........................................... 30
Unexpected Pedal Action ....................................... 31
Long Stopping Distance .......................................... 32
ABS Does Not Work ............................................... 32
Pedal Vibration or ABS Operation Noise ................ 32
WHEEL SENSORS ................................................... 33
Removal and Installation ........................................ 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 33
SENSOR ROTOR ..................................................... 35
Removal and Installation ........................................ 35
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 37

BRC-4
[ABS]
PREPARATION
Revision: June 20062007 Versa
PREPARATIONPFP:00002
Special Service ToolsEFS006M7
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEFS006M8
Tool number
(Kent-Moore No.)
Tool nameDescription
KV991J0080
(J-45741)
ABS active wheel sensor testerChecking operation of ABS active wheel sen-
sors
WFIA0101E
Tool nameDescription
1. Flare nut crowfoot
2. Torque wrenchRemoving and installing brake piping
a: 10 mm (0.39 in)/12 mm (0.47 in)
S-NT360

BRC-8
[ABS]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
TROUBLE DIAGNOSISPFP:00000
How to Perform Trouble Diagnoses for Quick and Accurate RepairEFS006LI
INTRODUCTION
The ABS system has an electronic control unit to control major func-
tions. The control unit accepts input signals from sensors and con-
trols actuator operation. It is also important to check for air leaks in
the booster or brake and vacuum lines, lack of brake fluid, or other
malfunctions in the brake system.
It is much more difficult to diagnose a malfunction that occurs inter-
mittently rather than continuously. Most intermittent conditions are
caused by poor electrical connections or damaged wiring. In this
case, careful checking of suspicious circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the malfunction, so a
road test should be performed.
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an ABS complaint. The customer
is a very good source of information, especially for intermittent condi-
tions. Through the talks with the customer, find out what symptoms
are present and under what conditions they occur.
Start your diagnosis by looking for “conventional” malfunctions first.
This is one of the best ways to troubleshoot brake malfunctions on
an ABS equipped vehicle. Also check related Service Bulletins for
information.
SEF 2 33 G
SEF 2 34 G

BRC-18
[ABS]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Warning Lamp and Indicator TimingEFS006LN
Note 1: Brake warning lamp will turn on when the parking brake is applied or when the brake fluid level is low.
x: ON
–: OFF
Control Unit Input/Output Signal StandardEFS006LO
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short circuited.
ConditionABS
warning lampBRAKE
warning lamp
[Note 1]Remarks
When the ignition switch is OFF – – –
After the ignition switch is turned ON for approx. 1
second××–
After the ignition switch is turned ON for approx. 2
seconds––Lamp goes off approx. 2 seconds after the
engine is started.
ABS malfunction×––
EBD malfunction××–
Monitor item Display contentData monitor
Note: Error inspection
checklist
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speedVehicle stopped 0 [km/h (MPH)]
BRC-25, "
Wheel Sensor
System"Vehicle running (Note 1)Almost in accor-
dance with speed-
ometer display
(within ±10%)
BATTERY VOLTBattery voltage sup-
plied to ABS actuator
and electric unit (con-
trol unit)Ignition switch ON 10 to 16VBRC-29, "
ABS Control
Unit Power and Ground
Systems Inspection"
STOP LAMP SWStop lamp switch oper-
ationBrake pedal depressed ON
—
Brake pedal not depressed OFF
ABS WARN LAMPABS warning lamp ON
condition (Note 2)ABS warning lamp ON ONBRC-17, "
ABS WARN-
ING LAMP INSPEC-
TION"ABS warning lamp OFF OFF
MOTOR RELAYOperation status of
motor and motor relayIgnition switch ON or running
(ABS not activated)OFF
BRC-28, "
Actuator Motor,
Motor Relay, and Circuit
Inspection"Ignition switch ON or engine
running (ABS activated)ON
ACTUATOR RLYActuator relay opera-
tion statusVehicle stopped (Ignition
switch ON)OFF
BRC-28, "
Actuator Motor,
Motor Relay, and Circuit
Inspection"Vehicle stopped (Engine run-
ning)ON
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR RH IN SOL
RR RH OUT SOL
RR LH IN SOL
RR LH OUT SOLSolenoid valve opera-
tionActuator (solenoid) is active
(“ACTIVE TEST” with CON-
SULT-II) or actuator relay is
inactive (in fail-safe mode).ON
BRC-27, "
Solenoid Valve
System Inspection"When actuator (solenoid) is
not active and actuator relay is
active (ignition switch ON).OFF

BRC-30
[ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS
Revision: June 20062007 Versa
TROUBLE DIAGNOSES FOR SYMPTOMSPFP:99999
ABS Works FrequentlyEFS006LW
1. CHECK WARNING LAMP ACTIVATION
Make sure warning lamp remains off while driving.
OK or NG
OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-20, "
SELF-DIAGNOSIS" .
2. CHECK WHEEL SENSORS
Check the following.

Wheel sensor mounting for looseness

Wheel sensors for physical damage

Wheel sensor connectors for terminal damage or loose connections

Sensor rotor and mount for physical damage
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3. CHECK WHEEL BEARINGS
Check wheel bearing axial end play. Refer to FA X -5 , "
FRONT WHEEL BEARING INSPECTION" or RAX-4,
"REAR WHEEL BEARING INSPECTION" .
OK or NG
OK >> GO TO 4.
NG >> Repair as necessary.
4. CHECK BRAKE FLUID PRESSURE
Check brake fluid pressure distribution.
Refer to BRC-17, "
Basic Inspection" .
Is brake fluid pressure distribution normal?
YES >> Inspection End.
NO >> Perform Basic Inspection. Refer to BRC-17, "
Basic Inspection" .

TROUBLE DIAGNOSES FOR SYMPTOMS
BRC-31
[ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: June 20062007 Versa
Unexpected Pedal ActionEFS006LX
1. CHECK WARNING LAMP ACTIVATION
Make sure warning lamp remains off while driving.
OK or NG
OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-20, "
SELF-DIAGNOSIS" .
2. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is brake pedal stroke excessive?
YES >> Perform Basic Inspection. Refer to BRC-17, "Basic
Inspection" .
NO >> GO TO 3.
3. CHECK CONNECTOR AND BRAKING PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check brake operation.
NOTE:

Stopping distance may be longer than vehicles without ABS when road condition is slippery.

Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
4, "SYSTEM DESCRIPTION" .
OK or NG
OK >> GO TO 4.
NG >> Perform Basic Inspection. Refer to BRC-17, "
Basic Inspection" .
4. CHECK WHEEL SENSORS
Check the following.

Wheel sensor mounting for looseness

Wheel sensors for physical damage

Wheel sensor connectors for terminal damage or loose connections

Sensor rotor and mount for physical damage
OK or NG
OK >> Check ABS actuator and electric unit (control unit) connector terminals for deformation, discon-
nection, looseness or damage. Reconnect ABS actuator and electric unit (control unit) harness
connector. Then retest.
NG >> Repair or replace as necessary.
SBR5 40 A

CVT-5
D
E
F
G
H
I
J
K
L
MA
B
CVT
Revision: June 20062007 Versa SYMPTOM: ....................................................... 182
DIAGNOSTIC PROCEDURE ............................ 182
In “N” Position, Vehicle Moves ............................. 182
SYMPTOM: ....................................................... 182
DIAGNOSTIC PROCEDURE ............................ 182
Large Shock “N” → “R” Position ........................... 183
SYMPTOM: ....................................................... 183
DIAGNOSTIC PROCEDURE ............................ 183
Vehicle Does Not Creep Backward in “R” Position . 184
SYMPTOM: ....................................................... 184
DIAGNOSTIC PROCEDURE ............................ 184
Vehicle Does Not Creep Forward in “D” or “L” Posi-
tion ....................................................................... 185
SYMPTOM: ....................................................... 185
DIAGNOSTIC PROCEDURE ............................ 185
Vehicle Speed Does Not Change in “L” Position .. 186
SYMPTOM: ....................................................... 186
DIAGNOSTIC PROCEDURE ............................ 186
Vehicle Speed Does Not Change in overdrive-off
mode .................................................................... 187
SYMPTOM: ....................................................... 187
DIAGNOSTIC PROCEDURE ............................ 187
Vehicle Speed Does Not Change in “D” Position . 188
SYMPTOM: ....................................................... 188
DIAGNOSTIC PROCEDURE ............................ 188
Vehicle Does Not Decelerate by Engine Brake .... 189
SYMPTOM: ....................................................... 189
DIAGNOSTIC PROCEDURE ............................ 189
TRANSMISSION CONTROL MODULE ................. 190
Removal and Installation ...................................... 190
COMPONENTS ................................................ 190
REMOVAL ......................................................... 190
INSTALLATION ................................................. 190
SHIFT CONTROL SYSTEM ................................... 191
Removal and Installation ...................................... 191
CONTROL DEVICE COMPONENTS ............... 191
CONTROL CABLE COMPONENTS ................. 192
REMOVAL ......................................................... 192
INSTALLATION ................................................. 194
Control Device Disassembly and Assembly ......... 194
DISASSEMBLY ................................................. 194ASSEMBLY .......................................................194
Selector Lever Knob Removal and Installation .....195
REMOVAL .........................................................195
INSTALLATION .................................................195
Adjustment of CVT Position ..................................195
Checking of CVT Position .....................................196
CVT SHIFT LOCK SYSTEM ...................................197
Description ............................................................197
Shift Lock System Electrical Parts Location .........197
Wiring Diagram — CVT — SHIFT ........................198
Diagnostic Procedure ...........................................199
KEY INTERLOCK CABLE ......................................202
Removal and Installation ......................................202
COMPONENTS .................................................202
REMOVAL .........................................................202
INSTALLATION .................................................203
AIR BREATHER HOSE ..........................................205
Removal and Installation ......................................205
REMOVAL .........................................................205
INSTALLATION .................................................205
DIFFERENTIAL SIDE OIL SEAL ............................206
Removal and Installation ......................................206
COMPONENTS .................................................206
REMOVAL .........................................................206
INSTALLATION .................................................206
TRANSAXLE ASSEMBLY ......................................207
Removal and Installation ......................................207
COMPONENTS .................................................207
REMOVAL .........................................................207
INSTALLATION .................................................208
SERVICE DATA AND SPECIFICATIONS (SDS) ....210
General Specifications ..........................................210
Vehicle Speed When Shifting Gears ....................210
Stall Speed ...........................................................210
Line Pressure .......................................................210
Solenoid Valves ....................................................210
CVT Fluid Temperature Sensor ............................211
Primary Speed Sensor .........................................211
Secondary Speed Sensor .....................................211
Removal and Installation ......................................211

CVT-24
CVT SYSTEM
Revision: June 20062007 Versa
TCM FunctionUCS005XT
The function of the TCM is to:

Receive input signals sent from various switches and sensors.

Determine required line pressure, shifting point, and lock-up operation.

Send required output signals to the step motor and the respective solenoids.
CONTROL SYSTEM OUTLINE
The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift
position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNAL)


TCM


ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Engine speed signal
CVT fluid temperature sensor
Vehicle speed signal
Overdrive control signal
Stop lamp switch signal
Primary speed sensor
Secondary speed sensor
Primary pressure sensor
Secondary pressure sensorShift control
Line pressure control
Primary pressure control
Secondary pressure control
Lock-up control
Engine brake control
Vehicle speed control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN system
On board diagnosisStep mo to r
Torque converter clutch solenoid
valve
Lock-up select solenoid valve
Line pressure solenoid valve
Secondary pressure solenoid
valve
Shift position indicator
O/D OFF indicator lamp
Starter relay
SCIA7933E