lock NISSAN VERSA 2006 Workshop Service Repair Manual

EC-16Revision: June 2006
PRECAUTIONS
2007 Versa
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
UBS00QB3
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverUBS00RCH
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnostic (OBD) System of Engine and A/T, CVTUBS00QB4
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:

Be sure to turn the ignition switch OFF and disconnect the battery ground cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MIL to light up.

Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-68, "
HAR-
NESS CONNECTOR" .

Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.

Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.

Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PIIB3706J

EC-34Revision: June 2006
EVAPORATIVE EMISSION SYSTEM
2007 Versa
Component InspectionUBS00QB9
EVAP CANISTER
Check EVAP canister as follows:
1. Block port B .
2. Blow air into port A and check that it flows freely out of port C .
3. Release blocked port B .
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C .
5. Block port A and B .
6. Apply pressure to port C and check that there is no leakage.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come on.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-367, "Component Inspection" .
FUEL TANK TEMPERATURE SENSOR
Refer to EC-300, "Component Inspection" .
EVAP CANISTER VENT CONTROL VALVE
Refer to EC-374, "Component Inspection" .
EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-390, "Component Inspection" .
PBIB1212E
SEF 4 45 Y
Pressure: 15.3 - 20.0 kPa
(0.156 - 0.204 kg/cm
2 , 2.22 - 2.90 psi)
Vac uu m :−6.0 to −3.4 kPa
(−0.061 to −0.035 kg/cm
2 , −0.87 to −0.48 psi)
SEF 9 43 S

EVAPORATIVE EMISSION SYSTEM
EC-35
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EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationUBS00QBA
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.

Lock (A)

Unlock (B)
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageUBS00QBB
CAUTION:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:

Do not start engine.

Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
SEF 4 62 UC
PBIB1214E
PBIB3091E

EC-62Revision: June 2006
ON BOARD DIAGNOSTIC (OBD) SYSTEM
2007 Versa
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by MIL lighting up when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected, and demands the
driver to repair the malfunction.
MIL Flashing Without DTC
When any SRT codes are not set, MIL may flash without DTC. For the details, refer to EC-56, "How to Display
SRT Status" .
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:

It is better to count the time accurately with a clock.

It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.

Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts
blinking.
Diagnostic Test
ModeKEY and ENG.
Statu sFunction Explanation of Function
Mode I Ignition switch in
ON position
Engine stoppedBULB CHECK This function checks the MIL bulb for damage (blown,
open circuit, etc.).
If the MIL does not come on, check MIL circuit.
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When a malfunction is
detected twice in two consecutive driving cycles (two trip
detection logic), the MIL will light up to inform the driver
that a malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.

Misfire (Possible three way catalyst damage)

One trip detection diagnoses
Mode II Ignition switch in
ON position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs and 1st trip DTCs to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

BASIC SERVICE PROCEDURE
EC-79
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OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-77, "Accelerator Pedal Released Position Learning" .
2. Perform EC-78, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, Idle Air Volume Learning will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
Refer to EC-70, "
Basic Inspection" .
Without CONSULT-II
NOTE:

It is better to count the time accurately with a clock.

It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-77, "
Accelerator Pedal Released Position Learning" .
2. Perform EC-78, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
SEF 4 52 Y
SEF 4 54 Y
ITEM SPECIFICATION
Idle speed M/T: 700 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
Ignition timing M/T: 13 ± 5° BTDC (in Neutral position)
A/T: 13 ± 5° BTDC (in P or N position)
CVT: 13 ± 5° BTDC (in P or N position)
MBIB0238E

TROUBLE DIAGNOSIS
EC-93
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*: Models with A/C.
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-173
Park/neutral position (PNP) switch circuit 3 3 3 3 3EC-436
Refrigerant pressure sensor circuit* 2 3 3 4EC-586
Electrical load signal circuit 3EC-562
Air conditioner circuit* 2 2 3 3 3 3 3 3 3 3 2MTC-24
ABS actuator and electric unit (control unit) 4BRC-8
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5EM-33
Vapor lock—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—

EC-94Revision: June 2006
TROUBLE DIAGNOSIS
2007 Versa
Air Air duct
55555 5EM-16
Air cleanerEM-16
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-16
Electric throttle control actuatorEM-18
Air leakage from intake manifold/
Collector/GasketEM-18
Cranking Battery
111111
11SC-4
Generator circuitSC-24
Starter circuit 3SC-10
Signal plate 6EM-77
Park/neutral position (PNP)
switch4MT-11, AT-
97 or
CVT-78
Engine Cylinder head
55555 55 5EM-62
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-77
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va lv e
mecha-
nismTiming chain
55555 55 5EM-37
CamshaftEM-47
Intake valve timing controlEM-37
Intake valve
3EM-62
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-21
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 5EM-24
, LU-
8
Oil level (Low)/Filthy oilLU-5
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

DTC P0327, P0328 KS
EC-315
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DTC P0327, P0328 KSPFP:22060
Component DescriptionUBS00QH2
The knock sensor (1) is attached to the cylinder block. It senses
engine knocking using a piezoelectric element. A knocking vibration
from the cylinder block is sensed as vibrational pressure. This pres-
sure is converted into a voltage signal and sent to the ECM.

: Vehicle front
On Board Diagnosis LogicUBS00QH3
The MIL will not light up for these self-diagnoses.
DTC Confirmation ProcedureUBS00QH4
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-317, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB3264E
DTC No. Trouble Diagnosis Name DTC Detected Condition Possible Cause
P0327
0327Knock sensor circuit low
inputAn excessively low voltage from the sensor is
sent to ECM.

Harness or connectors
(Knock sensor circuit is open or shorted.)

Knock sensor P0328
0328Knock sensor circuit high
inputAn excessively high voltage from the sensor is
sent to ECM.
SEF 0 58 Y

EC-318Revision: June 2006
DTC P0327, P0328 KS
2007 Versa
4. CHECK GROUND CONNECTIONS
Loosen and retighten ground screws on the body.
Refer to EC-150, "
Ground Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.
5. CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Reconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 40 and knock sensor terminal 2.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-143, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionUBS00QH7
KNOCK SENSOR
1. Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure
more than 10 MΩ.
CAUTION:
Do not use any knock sensors that have been dropped or
physically damaged. Use only new ones.
2. If NG, replace knock sensor.
Removal and InstallationUBS00QH8
KNOCK SENSOR
Refer to EM-77, "CYLINDER BLOCK" .
:Vehicle front
1. Body ground E24 2. Engine ground F9 3. Engine ground F16
4. Body ground E15
BBIA0698E
Continuity should exist
Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]
SEF 2 27 W

DTC P0335 CKP SENSOR (POS)
EC-319
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DTC P0335 CKP SENSOR (POS)PFP:23731
Component DescriptionUBS00QH9
The crankshaft position sensor (POS) is located on the cylinder
block rear housing facing the gear teeth (cogs) of the signal plate at
the end of the crankshaft. It detects the fluctuation of the engine rev-
olution. The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change. The changing gap causes
the magnetic field near the sensor to change. Due to the changing
magnetic field, the voltage from the sensor changes. The ECM
receives the voltage signal and detects the fluctuation of the engine
revolution.
ECM receives the signals as shown in the figure.
CONSULT-II Reference Value in Data Monitor ModeUBS00QHA
Specification data are reference values.
On Board Diagnosis LogicUBS00QHB
PBIA9209J
PBIB2382E
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED

Run engine and compare CONSULT-II value with the tachometer indica-
tion.Almost the same speed as the
tachometer indication.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0335
0335Crankshaft position
sensor (POS) circuit

The crankshaft position sensor (POS) signal is not
detected by the ECM during the first few seconds of
engine cranking.

The proper pulse signal from the crankshaft position
sensor (POS) is not sent to ECM while the engine is
running.

The crankshaft position sensor (POS) signal is not in
the normal pattern during engine running.

Harness or connectors
[Crankshaft position sensor (POS)
circuit is open or shorted.]
(Accelerator pedal position sensor
circuit is shorted.)
(Refrigerant pressure sensor circuit
is shorted.)

Crankshaft position sensor (POS)

Accelerator pedal position sensor

Refrigerant pressure sensor

Signal plate