service NISSAN VERSA 2006 Workshop Service Repair Manual

STC-1
STEERING CONTROL SYSTEM
G STEERING
CONTENTS
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SECTION STC
A
B
STC
Revision: June 20062007 Versa
EPS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 3
OPERATION PROCEDURE ................................. 3
Service Notice or Precautions for EPS System ....... 4
EPS SYSTEM ............................................................. 5
System Description .................................................. 5
EPS CONTROL UNIT ........................................... 5
EPS MOTOR ......................................................... 5
TORQUE SENSOR ............................................... 5
REDUCTION GEAR .............................................. 5
EPS WARNING LAMP .......................................... 5
System Diagram ....................................................... 6
COMPONENTS FUNCTION DESCRIPTION ....... 6
CAN Communication ................................................ 6
SYSTEM DESCRIPTION ...................................... 6
TROUBLE DIAGNOSIS .............................................. 7
Fail-Safe Function .................................................... 7
How to Perform Trouble Diagnosis .......................... 7
BASIC CONCEPT ................................................. 7
PRECAUTIONS FOR TROUBLE DIAGNOSIS ..... 7
INTERVIEW .......................................................... 7
Component Parts Location ....................................... 8
Wiring Diagram — EPS — ....................................... 9
EPS Control Unit Input/Output Signal Reference
Values .....................................................................11
SPECIFICATIONS WITH CONSULT-II ................11
SPECIFICATIONS BETWEEN EPS CONTROL
UNIT TERMINALS .............................................. 12
CONSULT-II Function (EPS) .................................. 13
FUNCTION .......................................................... 13
CONSULT-II SETTING PROCEDURE ................ 13
SELF-DIAG RESULTS MODE ............................ 13
DATA MONITOR ................................................. 14
EPS CONTROL UNIT PART NUMBER .............. 14
Symptom Chart ...................................................... 15TROUBLE DIAGNOSIS FOR SYSTEM .................... 16
DTC C1601 BATTERY VOLT ................................. 16
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 16
EPS CONTROL UNIT TERMINALS AND REF-
ERENCE VALUE ................................................. 16
DIAGNOSTIC PROCEDURE .............................. 17
DTC C1604 TORQUE SENSOR ............................ 19
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 19
EPS CONTROL UNIT TERMINALS AND REF-
ERENCE VALUE ................................................. 19
DIAGNOSTIC PROCEDURE .............................. 19
DTC C1606 EPS MOTOR ...................................... 21
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 21
EPS CONTROL UNIT TERMINALS AND REF-
ERENCE VALUE ................................................. 21
DIAGNOSTIC PROCEDURE .............................. 21
DTC C1607 EEPROM ............................................ 22
DIAGNOSTIC PROCEDURE .............................. 22
DTC C1608 CONTROL UNIT ................................. 22
DIAGNOSTIC PROCEDURE .............................. 22
DTC C1609 CAN VHCL SPEED ............................ 23
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 23
DIAGNOSTIC PROCEDURE .............................. 23
DTC C1610 CAN ENG RPM .................................. 24
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 24
DIAGNOSTIC PROCEDURE .............................. 24
DTC U1000 CAN COMM CIRCUIT ........................ 24
DIAGNOSTIC PROCEDURE .............................. 24
Component Inspection ............................................ 25
EPS MOTOR ....................................................... 25
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 26
EPS Warning Lamp Does Not Turn ON ................. 26
SYMPTOM: ......................................................... 26
DIAGNOSTIC PROCEDURE .............................. 26
EPS Warning Lamp Does Not Turn OFF ................ 27

PRECAUTIONS
STC-3
[EPS]
C
D
E
F
H
I
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K
L
MA
B
STC
Revision: June 20062007 Versa
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
UGS000A8
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectUGS000A9
NOTE:

This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).

Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.

Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.

STC-4
[EPS]
PRECAUTIONS
Revision: June 20062007 Versa
Service Notice or Precautions for EPS SystemUGS0008F
CAUTION:
Check or confirm the following item when performing the trouble diagnosis.

Check any possible causes by interviewing the symptom and it’s condition from the customer if
any malfunction, such as EPS warning lamp turns ON, occurs.

Check if air pressure and size of tires are proper, the specified part is used for the steering wheel,
and control unit is genuine part.

Check if the connection of steering column assembly and steering gear assembly is proper (there
is not looseness of mounting bolts, damage of rods, boots or sealants, and leakage of grease,
etc).

Check if the wheel alignment is adjusted properly.

Check if there is any damage or modification to suspension or body resulting in increased weight
or altered ground clearance.

Check if installation conditions of each link and suspension are proper.

Check if the battery voltage is proper

Check connection conditions of each connector are proper.

Before connecting or disconnecting the EPS control unit
harness connector, turn ignition switch “OFF” and discon-
nect battery ground cable. Because battery voltage is
applied to EPS control unit even if ignition switch is turned
“OFF”.

When connecting or disconnecting pin connectors into or
from EPS control unit, take care not to damage pin termi-
nals (bend or break).
When connecting pin connectors, make sure that there are
no bends or breaks on EPS control unit pin terminal.

Before replacing EPS control unit, perform EPS control unit
input/output signal inspection and make sure whether EPS
control unit functions properly or not. Refer to STC-11,
"EPS Control Unit Input/Output Signal Reference Values" .
SEF 2 89 H
SEF 2 91 H
SDIA1848E

WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTION WT
A
B
WT
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
PREPARATION ........................................................... 3
Special Service Tool ................................................. 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
ROAD WHEEL ............................................................ 5
Inspection ................................................................. 5
ALUMINUM WHEEL ............................................. 5
STEEL WHEEL ..................................................... 5
ROAD WHEEL TIRE ASSEMBLY .............................. 6
Balancing Wheels .................................................... 6
Rotation .................................................................... 6
LOW TIRE PRESSURE WARNING SYSTEM ............ 7
System Components ................................................ 7
System Description .................................................. 7
BODY CONTROL MODULE (BCM) ...................... 7
TRANSMITTER ..................................................... 8
REMOTE KEYLESS ENTRY RECEIVER ............. 8
COMBINATION METER ....................................... 8
CAN COMMUNICATION ............................................ 9
System Description .................................................. 9
TROUBLE DIAGNOSES .......................................... 10
Wiring Diagram — T/WARN — .............................. 10
Terminals and Reference Values for BCM ..............11
ID Registration Procedure .......................................11
ID REGISTRATION WITH TRANSMITTER
ACTIVATION TOOL .............................................11
ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ............................................ 12
Transmitter Wake Up Operation ............................. 13
CONSULT-II Function (BCM) ................................. 14
How to Perform Trouble Diagnosis for Quick and Accurate Repair ...................................................... 15
INTRODUCTION ................................................. 15
WORK FLOW ...................................................... 15
Preliminary Check .................................................. 16
Self-Diagnosis ........................................................ 16
DESCRIPTION .................................................... 16
FUNCTION .......................................................... 16
Flash Code/Symptom Chart ................................... 19
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 20
Data From Transmitter Not Being Received ........... 20
MALFUNCTION CODE NO. 21, 22, 23 OR 24
(DTC C1708, C1709, C1710 OR C1711) ............ 20
Transmitter Malfunction .......................................... 20
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................... 20
Transmitter Pressure Malfunction ........................... 21
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 21
Vehicle Speed Signal .............................................. 22
MALFUNCTION CODE NO. 52 (DTC C1729) .... 22
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 23
Low Tire Pressure Warning Lamp Does Not Come
On When Ignition Switch Is Turned On. ................. 23
Low Tire Pressure Warning Lamp Stays On When
Ignition Switch Is Turned On .................................. 23
Low Tire Pressure Warning Lamp Flashes When
Ignition Switch Is Turned On. ................................. 25
Hazard Warning Lamps Flash When Ignition Switch
Is Turned On ........................................................... 26
ID Registration Cannot Be Completed ................... 26
REMOVAL AND INSTALLATION ............................. 27
Transmitter (Pressure Sensor) ............................... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 29
Road Wheel ............................................................ 29
Tire ......................................................................... 29

WT-2
PRECAUTIONS
Revision: June 20062007 Versa
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EES002ES
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

PREPARATION
WT-3
C
D
F
G
H
I
J
K
L
MA
B
WT
Revision: June 20062007 Versa
PREPARATIONPFP:00002
Special Service ToolEES002ET
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEES002EF
Tool number
(Kent-Moore No.)
Tool nameDescription
KV991B1000
(J-45295)
Transmitter activation tool

Transmitter wake up operation

ID registration procedure
W EIA0144E
Tool nameDescription
Power toolRemoving wheel nuts
PBIC0190E

WT-6
ROAD WHEEL TIRE ASSEMBLY
Revision: June 20062007 Versa
ROAD WHEEL TIRE ASSEMBLYPFP:40300
Balancing WheelsEES002D8
Adjust wheel balance using road wheel center.
CAUTION:

Be careful not to scratch the road wheel during removal.

Use clip-on type wheel balance weights only.
Wheel balance (Maximum allowable unbalance):
RotationEES002D9

Follow the maintenance schedule for tire rotation service inter-
vals. Refer to MA-7, "
PERIODIC MAINTENANCE" .

Do not include the T-type spare tire when rotating tires.
CAUTION:

When installing wheels, tighten them diagonally by divid-
ing the work two to three times in order to prevent the
wheels from developing any distortion.

Be careful not to tighten wheel nut at torque exceeding
the specification to prevent damage of disc rotor.
Maximum allowable unbalanceDynamic (At rim flange) Less than 5 g (0.18 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Wheel nut : 113 N·m (12 kg-m, 83 ft-lb)SM A82 9C

SERVICE DATA AND SPECIFICATIONS (SDS)
WT-29
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MA
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WT
Revision: June 20062007 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Road WheelEES002DA
TireEES002DB
Unit: kPa (kg/cm2 , psi)
*: D or R depending on manufacturer.Standard itemAllowable
Aluminum Steel
Maximum radial runout limitLateral deflection Less than 0.3 mm
(0.012 in)Less than 0.5 mm
(0.020 in)
Radial deflection Less than 0.3 mm
(0.012 in)Less than 0.8 mm
(0.031 in)
Maximum allowable unbalanceDynamic
(At rim flange)Less than 5 g (0.18 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Tire size/speed
ratingAir pressure
Conventional tire
Spare tire
Front wheel Rear wheel
P185/65R15 86H 230 (2.3, 33) 230 (2.3, 33) —
T125/70*15 — — 420 (4.2, 60)

WT-30
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: June 20062007 Versa

PRECAUTION
WW-3
C
D
E
F
G
H
I
J
L
MA
B
WW
Revision: June 20062007 Versa
PRECAUTIONPFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EKS00ICZ
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverEKS00I1E
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
PIIB3706J