checking oil NISSAN VERSA 2006 Workshop Service Owner's Guide
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Page 1872 of 2896
CYLINDER HEAD
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If the engine speed is out of the specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.
If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (Valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure the compression pressure again.
If some cylinder has low compression pressure, pour small amount of engine oil into the spark plug hole
of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, piston rings may be worn out or damaged. Check
piston rings and replace if necessary.
–If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, cylinder head gasket is leaking. In such a case, replace cylin-
der head gasket.
9. After inspection is completed, install removed parts.
10. Start the engine, and confirm that the engine runs smoothly.
11. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-83, "
TROUBLE DIAGNOSIS" .
ComponentsEBS00U7R
Removal and InstallationEBS00U7S
REMOVAL
WA RN ING:
Put a “CAUTION: FLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
1. Release the fuel pressure. Refer to EC-81, "
FUEL PRESSURE RELEASE" .
2. Drain engine coolant and engine oil. Refer to CO-8, "
ENGINE COOLANT" and LU-5, "ENGINE OIL" .
3. Remove front fender protector (RH). Refer to EI-22, "
FENDER PROTECTOR" .
4. Remove drive belt. Refer to EM-13, "
Removal and Installation" .
5. Remove the following components and related parts.
Exhaust manifold; Refer to EM-21, "EXHAUST MANIFOLD" .
Intake manifold; Refer to EM-18, "INTAKE MANIFOLD" .
Fuel tube and fuel injector assembly; Refer to EM-33, "FUEL INJECTOR AND FUEL TUBE" .
1. Cylinder head assembly 2. Cylinder head bolt 3. Cylinder head gasket
A. Refer to EM-65
PBIC3542J
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EM-76Revision: June 2006
ENGINE ASSEMBLY
2007 Versa
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine oil to get on engine mounting insulator. Be careful not to damage engine mounting
insulator.
When installation directions are specified, install parts according to the directions. Refer to EM-73, "Com-
ponents" .
Make sure that each mounting insulator is seated properly, and tighten nuts and bolts.
Tighten engine mounting insulator (RH) bolts in the numerical
order shown.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.: Vehicle front
WBIA0785E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NATS (NISSAN ANTI-THEFT SYS-
TEM) ........................................................................ 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 3
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Regular Gasoline
Recommended) ........................................................ 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 6
HOSE REMOVAL AND INSTALLATION ............... 6
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for Air Conditioning ............................... 7
HOW TO USE THIS MANUAL ................................... 8
Description ............................................................... 8
Terms ....................................................................... 8
Units ......................................................................... 8
Contents ................................................................... 8
Relation between Illustrations and Descriptions ...... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ...........................11
DESCRIPTION .....................................................11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 16
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Check Terminal ........................................... 24
CONNECTOR AND TERMINAL PIN KIT ............ 24
HOW TO PROBE CONNECTORS ...................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 27
WORK FLOW ...................................................... 27
INCIDENT SIMULATION TESTS ........................ 27
CIRCUIT INSPECTION ....................................... 30
Control Units and Electrical Parts ........................... 35
PRECAUTIONS .................................................. 35
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 40
INSPECTION PROCEDURE .............................. 41
LIFTING POINT ......................................................... 42
Special Service Tools ............................................. 42
Garage Jack and Safety Stand and 2-Pole Lift ....... 42
Board-On Lift .......................................................... 43
TOW TRUCK TOWING ............................................. 44
Tow Truck Towing ................................................... 44
TOWING AN AUTOMATIC TRANSAXLE
MODEL WITH FOUR WHEELS ON GROUND ... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
TIGHTENING TORQUE OF STANDARD BOLTS .... 45
Tightening Torque Table ......................................... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................... 46
Recommended Chemical Products and Sealants ... 46
IDENTIFICATION INFORMATION ............................ 47
Model Variation ....................................................... 47
IDENTIFICATION NUMBER ................................ 48
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PRECAUTIONS
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To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WA RN ING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystEAS001ZB
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234
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GI-36
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: June 20062007 Versa
Do not apply excessive shock to the control unit by dropping or
hitting it.
Be careful to prevent condensation in the control unit due to
rapid temperature changes and do not let water or rain get on it.
If water is found in the control unit, dry it fully and then install it in
the vehicle.
Be careful not to let oil to get on the control unit connector.
Avoid cleaning the control unit with volatile oil.
Do not disassemble the control unit, and do not remove the
upper and lower covers.
When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit
from damaging battery voltage because of short circuiting.
When checking input and output signals of the control unit, use
the specified check adapter.
SAIA0255E
SEF 3 48 N
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IDX-2
ALPHABETICAL INDEX
A
A/C air flow ..................................................... MTC-22
A/C component layout .................................... MTC-17
A/C compressor mounting .............................. MTC-84
A/C compressor precaution .............................. MTC-8
A/C compressor special service tool ............... MTC-12
A/C control operation (manual A/C) ................ MTC-21
A/C controller .................................................. MTC-61
A/C evaporator ................................................ MTC-90
A/C HFC134a (R134a) system precaution ....... MTC-4
A/C HFC134a (R134a) system service procedure .......
MTC-80
A/C HFC134a (R134a) system service tools .. MTC-12
A/C HFC134a system service equipment precaution ...
MTC-9
A/C lubricant (R134a) ........................ MTC-5, MTC-18
A/C lubrication oil ............................................ MTC-96
A/C operational check ..................................... MTC-33
A/C service data specification ......................... MTC-96
A/C trouble diagnoses (manual A/C) .............. MTC-24
A/C unit assembly ........................................... MTC-64
A/C, M - Wiring diagram ................................. MTC-29
A/F - Wiring diagram ... EC-223, EC-229, EC-235, EC-
242, EC-542
A/FH - Wiring diagram ..................................... EC-162
A/T fluid checking .................................. AT-16, MA-22
A/T fluid replacement ............................. AT-17, MA-23
A/T fluid temperature sensor ........................... AT-106
A/T IND - Wiring diagram .................................... DI-38
A/T indicator ........................................................ DI-37
A/T shift control system ................................... AT-229
A/T shift lock system ........................................ AT-235
A/T shift lock system - Wiring diagram ............ AT-236
A/T trouble diagnoses ........................................ AT-43
ABS - Wiring diagram ..................................... BRC-13
ABS (anti-lock brake system) ........................... BRC-5
ABS sensor rotor .............................................. RAX-4
Accelerator pedal position (APP) sensor . EC-513, EC-
519, EC-532
Accelerator pedal released position learning ..... EC-77
Air bag .............................................................. SRS-3
Air bleeding (hydraulic clutch) .............................. CL-8
Air cleaner filter replacement ............................ MA-16
Air conditioner cut control .................................. EC-27
Air fuel ratio sensor 1 .. EC-220, EC-227, EC-233, EC-
239, EC-540
Air fuel ratio sensor 1 heater ............................ EC-161
Air mix door control linkage adjustment .......... MTC-70
Angular tightening application ............................. EM-4
Anti-lock brake system - See ABS .................... BRC-5
Anti-lock brake system - Wiring diagram ........ BRC-13
APPS1 - Wiring diagram .................................. EC-515
APPS2 - Wiring diagram .................................. EC-521
APPS3 - Wiring diagram .................................. EC-534
ASC/BS - Wiring diagram ................................ EC-475
ASC/SW - Wiring diagram ............................... EC-468
ASCBOF - Wiring diagram ............................... EC-550
ASCD ................................................................. EC-28
ASCD brake switch ........................... EC-473, EC-549
ASCD clutch switch ........................... EC-473, EC-549
ASCD steering switch ..................................... EC-466
ASCIND - Wiring diagram ............................... EC-560
AUDIO - Wiring diagram ...................................... AV-9
Auto anti-dazzling inside mirror ........................ GW-67
Axle ................................................................... MA-26
B
BA/FTS - Wiring diagram ................................. AT-171
BACK/L - Wiring diagram ................................... LT-73
Back-up lamp .......................................... LT-73, LT-87
Back-up lamp switch (M/T) ............................... MT-11
Basic inspection ................................................ EC-70
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-18,
SC-26
Baulk ring (M/T) ................................................ MT-18
BCM (Body control module) .............................. BCS-3
Blower motor .................................... MTC-37, MTC-68
Blower resistor ................................................ MTC-72
Body alignment ................................................ BL-244
Body component parts ..................................... BL-232
Body construction ............................................ BL-243
Body exterior paint color .................................. BL-231
Body repair ....................................................... BL-231
Body sealing .................................................... BL-240
Brake booster .................................................... BR-19
Brake fluid level ................................................. MA-24
Brake inspection ............................................... MA-25
Brake lines and cables inspection ..................... MA-24
Brake pedal ......................................................... BR-6
Brake switch .................................................... EC-488
BRK/SW - Wiring diagram .............................. EC-489
Bulb specifications ........................................... LT-116
Bumper, front ...................................................... EI-14
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Cabin air filter .................................................... MA-20
Camshaft ........................................................... EM-47
Camshaft inspection ......................................... EM-49
Camshaft position sensor (PHASE) ................ EC-327
CAN - Wiring diagram ........... EC-152, AT-95, CVT-69
CAN communication EC-30, EC-151, EC-154, AT-31,
AT-94
, CVT-25, CVT-68
CAN communication (EPS) ............................... STC-6
CHARGE - Wiring diagram ............................... SC-25
Charging system ............................................... SC-24
Chassis and body maintenance .............. MA-8, MA-20
CHIME - Wiring diagram ..................................... DI-50
Circuit breaker ................................................... PG-16
Closed loop control ............................. EC-24, EC-442
Clutch cover ....................................................... CL-13
Clutch disc ......................................................... CL-13
Clutch master cylinder ......................................... CL-9
Clutch pedal ......................................................... CL-5
Coil spring (rear) ............................................. RSU-11
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IDX-3
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ALPHABETICAL INDEX
Collision diagnosis .......................................... SRS-54
Combination lamp, rear, removal and installation LT-87
Combination meter ................................................ DI-5
Combination meter removal and installation - See Instru-
ment panel .......................................................... IP-11
COMBSW - Wiring diagram ............................... LT-67
Component Location (manual A/C) ................ MTC-25
Compression pressure ...................................... EM-62
Compressor mounting .................................... MTC-84
Compressor special service tool .................... MTC-12
Condenser ...................................................... MTC-88
Connecting rod .................................................. EM-97
Connecting rod bearing clearance .................. EM-101
Connecting rod bushing clearance .................... EM-97
CONSULT for ABS .......................................... BRC-20
CONSULT general information .......................... GI-37
CONSULT-II for engine ................................... EC-113
CONSULT-II function (EPS) ............................ STC-13
CONSULT-II Reference value (CVT) .............. CVT-57
Control lever (M/T) ............................................ MT-12
Control units (terminal arrangement) ................ PG-72
Control valve (CVT) ......................................... CVT-29
Converter housing installation ............ AT-254, AT-369
COOL/F - Wiring diagram ............................... EC-448
Coolant mixture ratio ......................................... MA-12
Cooling circuit (engine) ....................................... CO-7
Cooling fan ........................................................ CO-15
Cooling fan motor ............................................ EC-443
Corrosion protection ......................................... BL-237
Coupling sleeve (M/T) ....................................... MT-18
Crankcase ventilation system - See Positive crankcase
ventilation .......................................................... EC-44
Crankshaft ......................................................... EM-77
Crankshaft position sensor (POS) ................... EC-319
Crash zone sensor .......................................... SRS-49
CVT air breather hose ................................... CVT-205
CVT control system ......................................... CVT-22
CVT cross-sectional view ................................ CVT-21
CVT Electrical parts location ........................... CVT-40
CVT fluid checking ............... CVT-16, CVT-43, MA-20
CVT fluid cooler cleaning ................................ CVT-18
CVT fluid replacement ........................ CVT-17, MA-21
CVT fluid temparature sensor ......................... CVT-85
CVT hydraulic control system ......................... CVT-23
CVT indicator ...................................................... DI-42
CVT self-diagnoses ........................... CVT-60, CVT-67
CVT shift lock system .................................... CVT-197
CVT trouble diagnoses .................................... CVT-34
CVTIND - Wiring diagram ................................... DI-43
Cylinder block .................................................... EM-77
Cylinder head .................................................... EM-62
Cylinder head bolt tightening ............................. EM-65
D
D/LOCK - Wiring diagram ...................... BL-26
, BL-31
Data link connector ............. EC-115, EC-127, EC-592
DEF - Wiring diagram ....................................... GW-52
Diagnosis sensor unit ...................................... SRS-52
Diagnostic trouble code (DTC) for OBD system . EC-8,
EC-48
Diagnostic trouble code (DTC) inspection priority chart
EC-89
, CVT-34
Differential gear (FF M/T) .................................. MT-22
Differentil side oil seal .................................... CVT-206
DLC - Wiring diagram ...................................... EC-592
Door glass .......................................... GW-43, GW-47
Door glass Fitting Adjustment(Front) ................ GW-46
Door glass Fitting Adjustment(Rear) ................ GW-49
Door mirror ....................................................... GW-65
Door trim .............................................................. EI-27
Door, front ......................................................... GW-43
Door, rear ......................................................... GW-47
Drive shaft ......................................................... MA-27
Driver air bag ................................................... SRS-41
Dropping resistor (A/T) .................................... AT-150
DTC work support ............................................ EC-122
DTRL - Wiring diagram ....................................... LT-31
Duct and grilles ............................................... MTC-75
E
ECM input/output signal .................................. EC-105
ECM power supply .......................................... EC-144
ECTS - Wiring diagram .................................... EC-202
Electric sunroof .................................................. RF-10
Electric throttle control actuator .. EM-18, EC-499, EC-
506, EC-511
Electrical load signal circuit ............................. EC-562
Electrical unit ..................................................... PG-72
Electrical units location ...................................... PG-64
Electronic ignition (EI) system ........................... EC-25
Electronic key ..................................................... BL-80
ENG SS - Wiring diagram ................................ AT-114
Engine control circuit diagram ......................... EC-103
Engine control component parts location .......... EC-96
Engine control module (ECM) ......................... EC-427
Engine control system diagram ......................... EC-22
Engine coolant ..................................................... CO-8
Engine coolant temperature sensor (ECTS) ... EC-200,
EC-212
Engine fail-safe system ..................................... EC-91
Engine oil ............................................................. LU-5
Engine oil precautions .......................................... GI-7
Engine removal .................................................. EM-73
EPS - Wiring diagram ........................................ STC-9
EPS control unit input/output signal reference values ..
STC-11
EPS system description ..................................... STC-5
EPS system diagram ......................................... STC-6
ETC1 - Wiring diagram .................................... EC-500
ETC2 - Wiring diagram .................................... EC-495
ETC3 - Wiring diagram .................................... EC-507
EVAP canister ................................................... EC-34
EVAP canister purge volume control solenoid valve ....
EC-354
, EC-362
EVAP canister vent control valve ...... EC-369, EC-376
EVAP control system (small leak) diagnosis .. EC-346,
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HEADLAMP (FOR USA)
LT-23
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3. CHECKING CAN COMMUNICATIONS BETWEEN BCM AND IPDM E/R
Select “BCM” on CONSULT-II, and perform self-diagnosis for
“BCM”.
Display of self
-diagnosis results
NO DTC>> Replace IPDM E/R. Refer to PG-29, "Removal and
Installation of IPDM E/R" .
CAN COMM CIRCUIT>> Refer to LAN-44, "
TROUBLE DIAGNO-
SIS" .
Aiming AdjustmentEKS00IMG
PREPARATION BEFORE ADJUSTING
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on level surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screw to perform aiming adjustment.
PKIA7627E
1. Headlamp A. Inner and outer adjustment B. Adjusting screw
WKIA5417E
Page 2329 of 2896
ENGINE OIL
LU-5
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ENGINE OILPFP:KLA92
InspectionEBS00T71
ENGINE OIL LEVEL
NOTE:
Before starting engine, park vehicle on a level surface and check the engine oil level. If engine is already
started, stop it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range (A) as shown.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE
Check engine oil for white turbidity or heavy contamination.
If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
Oil pan (upper and lower)
Oil pan drain plug
Oil pressure switch
Oil filter
Intake valve timing control solenoid valve
Front cover
Mating surface between cylinder block and cylinder head
Mating surface between cylinder head and rocker cover
Crankshaft oil seals (front and rear)
Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WA RN ING:
Be careful not to burn yourself, as engine oil may be hot.
For engine oil pressure check the transaxle should be in “ Park position” (A/T models) and (CVT
models) or “Neutral position” (M/T models), and apply the parking brake securely.
1. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a suitable tool.
Oil pan (lower) (2)
⇐ Front
WBIA0776E
PBIC3310E
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MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
GENERAL MAINTENANCE ....................................... 5
Explanation of General Maintenance ....................... 5
General Maintenance ............................................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 7
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 7
CHASSIS AND BODY MAINTENANCE ............... 8
Schedule 2 ............................................................... 9
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 9
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants ..............................................11
SAE Viscosity Number ........................................... 12
Anti-freeze Coolant Mixture Ratio .......................... 12
ENGINE MAINTENANCE ......................................... 13
Drive Belts .............................................................. 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Inspection ............................................................... 15
LEVEL CHECK ................................................... 15
CHECKING COOLING SYSTEM FOR LEAKS ... 15
Checking Fuel Lines ............................................... 15
Changing Air Cleaner Filter .................................... 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 16
INSTALLATION ................................................... 16Changing Engine Oil ............................................... 16
Engine Oil Filter ...................................................... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 18
Changing Spark Plugs ............................................ 18
............................................................................ 18
INSPECTION AFTER REMOVAL ....................... 18
INSTALLATION ................................................... 19
Checking EVAP Vapor Lines .................................. 19
CHASSIS AND BODY MAINTENANCE ................... 20
Changing In-cabin Microfilter .................................. 20
Checking Exhaust System ...................................... 20
Checking CVT Fluid ................................................ 20
FLUID LEVEL CHECK ........................................ 20
FLUID CONDITION CHECK ............................... 21
Changing CVT Fluid ............................................... 21
Checking Clutch Fluid Level and Leaks ................. 22
Checking Clutch System ........................................ 22
Checking M/T Oil .................................................... 22
OIL LEAKAGE AND OIL LEVEL ......................... 22
Changing M/T Oil .................................................... 22
DRAINING ........................................................... 22
FILLING ............................................................... 22
Checking A/T Fluid ................................................. 22
Changing A/T Fluid ................................................. 23
Balancing Wheels ................................................... 24
Rotation .................................................................. 24
Checking Brake Fluid Level and Leaks .................. 24
Checking Brake Lines and Cables ......................... 24
Changing Brake Fluid ............................................. 25
Checking Disc Brake .............................................. 25
ROTOR ................................................................ 25
CALIPER ............................................................. 25
PAD ..................................................................... 25
WHEEL CYLINDER ............................................ 26
LINING ................................................................ 26
Axle and Suspension Parts .................................... 26
Drive Shaft .............................................................. 27