fuel pump NISSAN VERSA 2006 Workshop Service Owner's Guide

DTC P0182, P0183 FTT SENSOR
EC-301
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Removal and InstallationUBS00QGQ
FUEL TANK TEMPERATURE SENSOR
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .

DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
EC-311
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Revision: June 20062007 Versa
5. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
– : Vehicle front
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:

Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.

It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 9.
NG >> GO TO 6.
6. CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 7.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-576, "
IGNITION SIGNAL" . Spark should be generated.
PBIB2958E
PBIB2325E
Spark should be generated.

EC-312Revision: June 2006
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
2007 Versa
7. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to MA-18, "
Changing Spark Plugs"
.
NG >> 1. Repair or clean spark plug.
2. GO TO 8.
8. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
OK or NG
OK >>INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-18, "
Changing
Spark Plugs" .
9. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-62, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 10.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10. CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-81, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-81, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 . DETECT MALFUNCTIONING PART
Check the following.

Fuel pump and circuit (Refer to EC-570, "FUEL PUMP" .)

Fuel pressure regulator (Refer to EC-81, "FUEL PRESSURE CHECK" .)

Fuel lines (Refer to EM-33, "FUEL INJECTOR AND FUEL TUBE" .)

Fuel filter for clogging
>> Repair or replace.
SEF 1 56 I
Spark should be generated.
At idling: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)

DTC P0420 THREE WAY CATALYST FUNCTION
EC-337
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5. CHECK FUEL INJECTORS
1. Stop engine and turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
4. Check voltage between ECM terminals 25, 29, 30, 31 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for fuel injectors, EC-565, "
Wiring Diagram" .
OK or NG
OK >> GO TO 6.
NG >> Perform EC-566, "
Diagnostic Procedure" .
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump (1) fuse in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
– : Vehicle front
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:

Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.

It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.Voltage: Battery voltage
Spark should be generated.
PBIB2958E
PBIB2325E

DTC P0442 EVAP CONTROL SYSTEM
EC-353
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22. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-42, "
Component Inspection" .
OK or NG
OK >> GO TO 23.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23. CHECK FUEL LEVEL SENSOR
Refer to FL-5, "
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
OK or NG
OK >> GO TO 24.
NG >> Replace fuel level sensor unit.
24. CHECK INTERMITTENT INCIDENT
Refer to EC-143, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END

DTC P0455 EVAP CONTROL SYSTEM
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5. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-31, "
EVAPORATIVE EMISSION SYSTEM" .
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7. CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.

EVAP canister vent control is installed properly.
Refer to EC-35, "
Removal and Installation" .

EVAP canister vent control valve.
Refer to EC-374, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
8. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
For the location of EVAP service port (2), refer to EC-32, "
EVAPORATIVE EMISSION LINE DRAWING" .

EVAP canister purge volume control solenoid valve (1)

: Vehicle front
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-II>>GO TO 9.
Without CONSULT-II>>GO TO 10.
BBIA0703E
SEF 9 16 U

EC-414Revision: June 2006
DTC P0456 EVAP CONTROL SYSTEM
2007 Versa
20. CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-38, "
ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
OK >> GO TO 21.
NG >> Repair or replace hoses and tubes.
21. CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hose, tube or filler neck tube.
22. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-42, "
Component Inspection" .
OK or NG
OK >> GO TO 23.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23. CHECK FUEL LEVEL SENSOR
Refer to FL-5, "
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
OK or NG
OK >> GO TO 24.
NG >> Replace fuel level sensor unit.
24. CHECK INTERMITTENT INCIDENT
Refer to EC-143, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END

DTC P0460 FUEL LEVEL SENSOR
EC-415
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DTC P0460 FUEL LEVEL SENSORPFP:25060
Component DescriptionUBS00QJL
The fuel level sensor (3) is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.

Fuel level sensor unit and fuel pump (1)

Fuel pressure regulator (2)

Fuel tank temperature sensor (4)
On Board Diagnostic LogicUBS00QJM
NOTE:

If DTC P0460 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-151, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .

If DTC P0460 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-154, "
DTC U1010 CAN COMMUNICATION" .

When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of
the fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor
malfunction is detected.
DTC Confirmation ProcedureUBS00QJN
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait maximum of 2 consecutive minutes.
4. If 1st trip DTC is detected, go to EC-416, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBIA0704E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0460
0460Fuel level sensor circuit
noiseEven though the vehicle is parked, a signal
being varied is sent from the fuel level sensor
to ECM.

Harness or connectors
(CAN communication line is open or
shorted)

Harness or connectors
(Fuel level sensor circuit is open or
shorted)

Combination meter

Fuel level sensor
SEF 1 95 Y

EC-416Revision: June 2006
DTC P0460 FUEL LEVEL SENSOR
2007 Versa
Diagnostic ProcedureUBS00QJO
1. CHECK FUEL GAUGE OPERATION
Refer to DI-13, "
Self-Diagnosis Mode of Combination Meter" .
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of DI-13, "
Self-Diagnosis Mode of Combination Meter" .
2. CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-20, "
Fuel Level Sensor Signal Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning parts.
3. CHECK INTERMITTENT INCIDENT
Refer to EC-143, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationUBS00QJP
FUEL LEVEL SENSOR
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY"

DTC P0461 FUEL LEVEL SENSOR
EC-417
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DTC P0461 FUEL LEVEL SENSORPFP:25060
Component DescriptionUBS00QJQ
The fuel level sensor (3) is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.

Fuel level sensor unit and fuel pump (1)

Fuel pressure regulator (2)

Fuel tank temperature sensor (4)
On Board Diagnostic LogicUBS00QJR
NOTE:

If DTC P0461 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-151, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .

If DTC P0461 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-154, "
DTC U1010 CAN COMMUNICATION" .

This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.Driving long distances naturally affect fuel gauge level.
Overall Function CheckUBS00QJS
Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WA RN ING:
When performing following procedure, be sure to observe the handling of the fuel.
Refer to FL-9, "
FUEL TANK" .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-81, "
FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
BBIA0704E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0461
0461Fuel level sensor circuit
range/performanceThe output signal of the fuel level sensor does
not change within the specified range even
though the vehicle has been driven a long dis-
tance.

Harness or connectors
(CAN communication line is open or
shorted)

Harness or connectors
(Fuel level sensor circuit is open or
shorted)

Combination meter

Fuel level sensor