sensor NISSAN VERSA 2006 Workshop Service Repair Manual

MTC-82
REFRIGERANT LINES
Revision: June 20062007 Versa
ComponentsEJS0058E
Type 1 A/C System
WJIA2200E
1. Evaporator 2. Expansion valve 3. Low-pressure service valve
4. High-pressure service valve 5. Refrigerant pressure sensor 6. Shaft seal
7. Drain hose

REFRIGERANT LINES
MTC-83
C
D
E
F
G
H
I
K
L
MA
B
MTC
Revision: June 20062007 Versa
Type 2 A/C System
WJIA2202E
1. Evaporator 2. Expansion valve 3. Low-pressure service valve
4. High-pressure service valve 5. Refrigerant pressure sensor 6. Shaft seal
7. Drain hose

MTC-88
REFRIGERANT LINES
Revision: June 20062007 Versa
Removal and Installation of Refrigerant Pressure SensorEJS0058J
REMOVAL
1. Use the recovery/recycling equipment to evacuate the refrigerant.
2. Disconnect connector, and then remove refrigerant pressure
sensor (1) from condenser (2).
CAUTION:
When working, be careful not to damage the condenser
fins.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:

Replace O-rings of refrigerant pressure sensor with a new one, and apply compressor oil when
installing.

When recharging refrigerant, check for leaks.
Removal and Installation of CondenserEJS0058K
REMOVAL
1. Remove the three upper headlamp bolts to reposition the headlamps out of the way
2. Remove the radiator core support upper. Refer to BL-20, "
RADIATOR CORE SUPPORT" .
3. Remove high-pressure flexible hose and high-pressure pipe from condenser. Refer to MTC-86, "
Removal
and Installation of High-pressure Flexible Hose" and MTC-87, "Removal and Installation of High-pres-
sure Pipe" .
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
4. Disconnect refrigerant pressure sensor connector.
5. Tilt radiator toward rear of vehicle, and then remove condenser
(1) from between radiator and radiator core support upper.
CAUTION:
Be careful not to damage the core surface of condenser and
radiator.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:

Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.

When recharging refrigerant, check for leaks.
SJIA0681E
SJIA0682E

MTC-92
REFRIGERANT LINES
Revision: June 20062007 Versa
Checking for Refrigerant LeaksEJS0058O
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C oil leak-
age, damage and corrosion. A/C oil leakage may indicate an area of refrigerant leakage. Allow extra inspec-
tion time in these areas when using either an electronic refrigerant leak detector or fluorescent dye leak
detector.
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 25 to 50 mm (1 to 2 in) per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorEJS0058P
1. Check A/C system for leaks using the UV lamp and safety goggles J-42220 in a low sunlight area (area
without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a bright
green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain opening indi-
cates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner J-43872 to prevent future misdiag-
nosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant
leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and oils, may falsely trigger the leak detector. Make sure the surfaces to be checked are
clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionEJS0058Q
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.45 bar, 3.52 kg/cm
2 , 50
psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool J-41459.
3. Connect the injector tool to the A/C low-pressure side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool J-41459 (refer to the manufacture’s operat-
ing instructions).
6. With the engine still running, disconnect the injector tool from the service fitting.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.

MTC-94
REFRIGERANT LINES
Revision: June 20062007 Versa
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Turn engine OFF.
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.45 bar, 3.52 kg/cm
2 , 50 psi) above 16°C. If
less than specification, recover/evacuate and recharge the system with the specified amount of refriger-
ant.
NOTE:
At temperatures below 16°C, leaks may not be detected since the system may not reach 345 kPa (3.45
bar, 3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet f) to the
low-pressure side (evaporator drain hose g to shaft seal k). Refer to MTC-82, "
Components" . Perform a
leak check for the following areas carefully. Clean the component to be checked and move the leak
detected probe completely around the connection/component.

Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.

Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.

Liquid tank
Check the refrigerant connection.

Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to
prevent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent
any false readings by leak detector.

Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in
the cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recom-
mended procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with
water or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7-10.
7. Start engine.
8. Set the heater A/C control as follows;
a. A/C switch: ON
b. Mode control dial position: VENT (Ventilation)
c. Intake door lever position: Recirculation
d. Max. cold temperature
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.

PG-42
HARNESS
Revision: June 20062007 Versa
G1 M1 W/16 : To R1 G1 M47 BR/2 : Front tweeter RH
B3 M2 B/5 : Passenger select unlock relay B2 M48 L/4 : Heated mirror relay
B2 M3 W/1 : Fuse block (J/B) E2 M52 W/40 : Intelligent key unit
B3 M4 W/1 : Fuse block (J/B) B2 M53 W/16 : EPS control unit
B3 M5 W/3 : Illumination control switch B3 M54 B/2 : EPS control unit
C2 M6 W/4 : Steering lock solenoid C3 M55 W/4 : Hazard switch
B3 M7 W/16 : Door mirror remote control switch B2 M57 — : Body ground
A3 M8 W/16 : To D2 F2 M59 W/2 : Glove box lamp
A3 M9 W/16 : To D1 C1 M60 L/2 : EPS control unit
E2 M10 GR/2 : Instrument panel antenna F1 M61 — : Body ground
G3 M11 W/4 : To B106 E2 M62 W/2 : Front blower motor
G4 M12 W/16 : To B101 C1 M63 W/4 : Torque sensor
G3 M13 W/24 : To B102 A2 M69 SMJ : To E7
G3 M14 W/24 : To B120 G3 M74 W/12 : To D102
B4 M15 W/16 : To B23 G3 M75 W/12 : To D101
B4 M16 W/24 : To B24 F2 M77 Y/4 : Front passenger air bag module
D5 M17 B/1 : Parking brake switch A2 M78 B/2 : To E11
F2 M18 W/40 : BCM (body control module) B1 M79 — : Body ground
F2 M19 W/15 : BCM (body control module) D3 M150 W/4 : To M32
F3 M20 B/15 : BCM (body control module) C3 M151 W/4 : Front blower motor resistor
C2 M21 W/4 : NATS antenna amp.
B3 M22 W/16 : Data link connector
E3 M23 W/4 : Remote keyless entry receiver
C1 M24 W/40 : Combination meter
C3 M25 /2 : Diode-1
B2 M26 W/6 : Ignition switch
C2 M27 GR/6 : Key switch and key lock solenoid
C2 M28 W/16 : Combination switch
C3 M29 Y/6 : Combination switch (spiral cable)
C3 M30 GR/8 : Combination switch (spiral cable)
E3 M32 W/4 : To M150
D2 M33 B/15 : Front air control
D4 M35 Y/28 : Air bag diagnosis sensor unit
D2 M36 W/3 : Front passenger air bag OFF indicator
D4 M38 W/6 : A/T device
D4 M38 W/6 : CVT device (without intelligent key)
D4 M38 W/8 : CVT device (with intelligent key)
B3 M39 W/2 : Tire pressure warning check connector
D2 M41 W/2 : Defrost A/C switch
D3 M42 W/3 : Thermo control amp.
D2 M43 W/20 : Audio unit
D2 M44 W/16 : Audio unit
D2 M45 W/12 : Audio unit
A1 M46 BR/2 : Front tweeter LH

PG-44
HARNESS
Revision: June 20062007 Versa
C4 E3 GR/4 : Cooling fan motor (without A/C) C3 E47 BR/8: IPDM E/R (Intelligent Power Distribu-
tion Module Engine Room)
C4 E3 B/2 : Cooling fan motor (with A/C) D3 E48 B/6: IPDM E/R (Intelligent Power Distribu-
tion Module Engine Room)
C4 E5 GR/3 : Resistor D1 E51 B/2 : Front wheel sensor LH
C3 E6 — : Fuse and fusible link box D3 E53 B/2: Front combination lamp LH
(parking)
B1 E7 SMJ : To M69
D3 E8 SMJ : To F8
B4 E9 BR/2 : Fusible link box (battery)
B3 E10 GR/2 : Fusible link box (battery)
B1 E11 B/2 : To M78
A3 E12 B/6 : Accelerator pedal position sensor
A2 E13 B/2 : Stop lamp switch (with M/T)
A2 E13 W/4 : Stop lamp switch (without M/T)
D3 E14 — : Engine ground (crash zone sensor)
C2 E15 — : Engine ground
B2 E16 B/32 : ECM
C5 E18 B/1 : Horn (low)
C4 E19 GR/6 : To F33
D5 E20 B/1 : Horn (low)
D3 E25 B/3: Front combination lamp LH
(headlamp)
E4 E27 B/2 : Front fog lamp LH
D4 E29 B/2: Front combination lamp LH
(turn signal)
B1 E31 W/24 : TCM
B1 E32 GR/24 : TCM
A2 E34 BR/2 : Clutch interlock switch (with M/T)
A2 E35 BR/2 : ASCD clutch switch
A2 E36 BR/2 : ASCD brake switch
B4 E40 GR/2 : Brake fluid level switch
D3 E42 B/2: IPDM E/R (Intelligent Power Distribu-
tion Module Engine Room)
C3 E43 W/16: IPDM E/R (Intelligent Power Distribu-
tion Module Engine Room)
C3 E44 W/6: IPDM E/R (Intelligent Power Distribu-
tion Module Engine Room)
D3 E45 BR/12: IPDM E/R (Intelligent Power Distribu-
tion Module Engine Room)
D3 E46 W/12: IPDM E/R (Intelligent Power Distribu-
tion Module Engine Room)

PG-46
HARNESS
Revision: June 20062007 Versa
G2 E1 GR/5 : Front wiper motor D3 E30 B/2: Front combination lamp RH
(turn signal)
C3 E2 B/2 : Front and rear washer motor F2 E33 B/26: ABS actuator and electric unit (control
unit)
F5 E4 Y/2 : Crash zone sensor E2 E37 B/5 : Daytime light relay 1
E4 E17 B/3 : Refrigerant pressure sensor D2 E38 L/5 : Daytime light relay 2
E5 E21 B/1 : Horn (high) E2 E41 — : Ground (ABS)
E5 E22 B/1 : Horn (high) C3 E50 W/2 : Washer fluid level switch
D2 E24 — : Engine ground D1 E52 B/2 : Front wheel sensor RH
C3 E26 B/3: Front combination lamp RH
(headlamp)D2 E54 B/2: Front combination lamp RH
(parking)
C4 E28 B/2 : Front fog lamp RH

PG-48
HARNESS
Revision: June 20062007 Versa
B4 F1 B/3 : Generator E4 F39 — : Fusible link box (battery)
B5 F2 — : Generator E4 F40 — : Fusible link box (battery)
B5 F3 B/1 : A/C compressor E2 F41 GR/2 : Vehicle speed sensor
B4 F4 — : Generator F5 F45 GR/3 : Turbine revolution sensor
A4 F5 — : Generator ground E5 F46 GR/22 : CVT unit
E3 F6 GR/2 : Engine coolant temperature sensor E5 F47 B/3 : Powertrain revolution sensor (with A/T)
D2 F7 B/6 : Electric throttle control actuator E3 F48 B/3 : Secondary speed sensor (with M/T)
G4 F8 SMJ : To E8
B4 F9 — : Engine ground
G2 F10 GR/32 : ECM
G2 F11 BR/48 : ECM
D3 F12 GR/4 : Air fuel ratio (A/F) sensor 1
E2 F13 B/4 : Heated oxygen sensor 2
C4 F14 B/2 : Knock sensor
D3 F15 B/3 : Crankshaft position sensor (POS)
C4 F16 — : Engine ground
B4 F17 GR/2 : Fuel injector No. 1
C4 F18 GR/2 : Fuel injector No. 2
C4 F19 GR/2 : Fuel injector No. 3
D4 F20 GR/2 : Fuel injector No. 4
D4 F21 B/3 : Camshaft position sensor (PHASE)
C3 F22 GR/2: EVAP canister purge volume control
solenoid valve
B3 F23 GR/2: Intake valve timing control solenoid
valve
E5 F24 G/3: Park/neutral position (PNP) switch
(with M/T)
F5 F25 B/10: Park/neutral position (PNP) switch
(with A/T)
C3 F26 W/2 : Condenser-2
C5 F27 — : Starter motor
C5 F28 — : Starter motor
F5 F30 B/8 : Terminal cord assembly
F2 F31 B/6 : Mass air flow sensor
C5 F32 GR/1 : Oil pressure switch
F5 F33 GR/6 : To E19
C3 F34 GR/3: Ignition coil No. 1 (with power tran-
sistor)
C3 F35 GR/3: Ignition coil No. 2 (with power tran-
sistor)
C3 F36 GR/3: Ignition coil No. 3 (with power tran-
sistor)
C3 F37 GR/3: Ignition coil No. 4 (with power tran-
sistor)
E5 F38 BR/3 : Revolution sensor

PG-50
HARNESS
Revision: June 20062007 Versa
G4 B2 GR/2 : Rear bumper antenna
C4 B4 W/8 : To D201
C4 B5 — : Body ground
E4 B6 W/1 : Rear door switch LH
C4 B7 — : Body ground
C4 B8 W/3 : Front door switch LH
C4 B9 Y/12 : Air bag diagnosis sensor unit
C4 B10 Y/2 : Front LH side air bag module
F3 B13 W/3 : Seat belt buckle switch LH
C4 B14 Y/2 : Front LH seat belt pre-tensioner
C5 B15 Y/2 : LH side air bag (satellite) sensor
G4 B16 BR/2 : License plate lamp LH
G4 B17 BR/2 : License plate lamp RH
F3 B19 — : Body ground
F3 B21 W/2 : Luggage room lamp
A4 B23 W/16 : To M15
A4 B24 W/24 : To M16
F3 B25 BR/6 : Rear combination lamp LH
F3 B26 Y/2 : LH side curtain air bag module
F4 B29 W/6 : Subwoofer
F4 B30 W/16 : Satellite radio tuner