low oil pressure NISSAN VERSA 2006 Workshop Service Manual PDF

HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -
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6. CHECK DAYTIME LIGHT RELAY 1 CONTROL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect daytime light relay 1 connector E37.
3. Disconnect IPDM E/R connector E43.
4. Check continuity between IPDM E/R connector E43 (A) terminal
6 and daytime light relay 1 connector E37 (B) terminal 1.
OK or NG
OK >> Replace the IPDM E/R. Refer to PG-29, "Removal and
Installation of IPDM E/R" .
NG >> Repair harness or connector.
Aiming AdjustmentEKS00IM4
PREPARATION BEFORE ADJUSTING
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on level surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screw to perform aiming adjustment.
A B Continuity
Connector Terminal Connector Terminal
Ye s
E43 6 E37 1
WKIA5553E
1. Headlamp A. Inner and outer adjustment B. Adjusting screw
WKIA5417E

FRONT FOG LAMP
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Aiming AdjustmentEKS00HXJ
The front fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing
aiming adjustment, make sure of the following.

Keep all tires inflated to correct pressure.

Place vehicle on level surface.

Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver’s position).
Coolant, engine oil filled up to correct level and full fuel tank.
Adjust aiming in the vertical direction by turning the adjusting screw (A).
1. Set the distance (C) between the screen and the center of front
fog lamp lens (E) as shown.
2. Turn front fog lamps (1) to ON.
3. Adjust front fog lamps using adjusting screw so that the top edge
of the high intensity zone (A) is as shown.
NOTE:
When performing adjustment, if necessary, cover the headlamps
and opposite front fog lamp.
Bulb ReplacementEKS00HXK
1. Turn lighting switch OFF.
2. Turn off the fender protector (front) to obtain work space
between the fender protector and fender.
3. Disconnect front fog lamp connector (1).
4. Turn bulb socket (2) counterclockwise unlock and remove it.
5. Remove bulb from its socket.
PKIC1070E
Aiming distance from center of fog lamp to screen (C) 25,000 mm (984.3 in)
Foglamp beam width (D) 870 mm (34.3 in)
Horizontal distance from ground to bottom edge of high
intensity zone (B)220 mm (8.7 in)
Horizontal distance from bottom edge to top edge of
high intensity zone (A)21.75 mm (0.9 in)
WKIA5419E
PKIC1071E

ENGINE OIL
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ENGINE OILPFP:KLA92
InspectionEBS00T71
ENGINE OIL LEVEL
NOTE:
Before starting engine, park vehicle on a level surface and check the engine oil level. If engine is already
started, stop it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range (A) as shown.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE

Check engine oil for white turbidity or heavy contamination.

If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:

Oil pan (upper and lower)

Oil pan drain plug

Oil pressure switch

Oil filter

Intake valve timing control solenoid valve

Front cover

Mating surface between cylinder block and cylinder head

Mating surface between cylinder head and rocker cover

Crankshaft oil seals (front and rear)

Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WA RN ING:

Be careful not to burn yourself, as engine oil may be hot.

For engine oil pressure check the transaxle should be in “ Park position” (A/T models) and (CVT
models) or “Neutral position” (M/T models), and apply the parking brake securely.
1. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a suitable tool.

Oil pan (lower) (2)

⇐ Front
WBIA0776E
PBIC3310E

LU-6Revision: June 2006
ENGINE OIL
2007 Versa
2. Install oil pressure gauge and hose.
3. Check engine oil level. Refer to LU-5, "
ENGINE OIL LEVEL" .
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80°C (176°F)]
If difference is extreme, check oil passage and oil pump for oil leaks.
6. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-46, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
c. Check engine oil level. Refer to LU-5, "
ENGINE OIL LEVEL" .
d. After warming up engine, make sure there are no engine leaks of oil with running engine.
Changing Engine OilEBS00T72
WAR NIN G:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, park vehicle on a level surface and check for engine oil leakage from engine compo-
nents. Refer to LU-5, "
ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2)
WBIA0571E
Engine speed
rpm Approximate discharge pressure
kPa (bar, kg/cm2 , psi)
Idle speed More than 60 (0.60, 0.61, 9)
2,000 More than 200 (2.0, 2.0, 29)
Oil pressure switch : 14.7 N·m (1.5 kg-m, 11 ft-lb)

MTC-1
MANUAL AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION MTC
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MTC
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Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for Procedures without Cowl Top Cover ..... 4
Precautions for Working with HFC-134a (R-134a) ..... 4
General Refrigerant Precautions .............................. 5
Oil Precautions ......................................................... 5
Precautions for Refrigerant Connection ................... 5
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ...................................................... 5
O-RING AND REFRIGERANT CONNECTION ..... 6
Precautions for Servicing Compressor ..................... 8
Precautions for Service Equipment .......................... 9
RECOVERY/RECYCLING EQUIPMENT .............. 9
ELECTRONIC LEAK DETECTOR ........................ 9
VACUUM PUMP ................................................... 9
MANIFOLD GAUGE SET ...................................... 9
SERVICE HOSES ................................................. 9
SERVICE COUPLERS ........................................ 10
REFRIGERANT WEIGHT SCALE ...................... 10
CHARGING CYLINDER ...................................... 10
Precautions for Leak Detection Dye ....................... 10
IDENTIFICATION LABEL FOR VEHICLE ........... 10
PREPARATION ......................................................... 12
Special Service Tools ............................................. 12
HFC-134a (R-134a) Service Tools and Equipment ... 12
Commercial Service Tools ...................................... 15
REFRIGERATION SYSTEM ..................................... 16
Refrigerant Cycle ................................................... 16
REFRIGERANT FLOW ....................................... 16
FREEZE PROTECTION ..................................... 16
Refrigerant System Protection ............................... 16
REFRIGERANT PRESSURE SENSOR ............. 16
PRESSURE RELIEF VALVE ............................... 16
Component Layout ................................................. 17OIL ............................................................................. 18
Maintenance of Oil Quantity in Compressor ........... 18
OIL ....................................................................... 18
OIL RETURN OPERATION ................................. 18
OIL ADJUSTING PROCEDURE FOR COMPO-
NENTS REPLACEMENT EXCEPT COMPRES-
SOR ..................................................................... 19
OIL ADJUSTING PROCEDURE FOR COM-
PRESSOR REPLACEMENT ............................... 19
AIR CONDITIONER CONTROL ............................... 21
Control Operation ................................................... 21
BLOWER CONTROL DIAL ................................. 21
TEMPERATURE CONTROL DIAL ...................... 21
MODE DOOR CONTROL DIAL .......................... 21
INTAKE DOOR LEVER ....................................... 21
REAR WINDOW DEFOGGER SWITCH ............. 21
A/C SWITCH (IF EQUIPPED) ............................. 21
Discharge Air Flow ................................................. 22
System Description ................................................. 23
SWITCHES AND THEIR CONTROL FUNCTION ... 23
CAN Communication System Description .............. 23
TROUBLE DIAGNOSIS ............................................ 24
CONSULT-II Function (BCM) ................................. 24
CONSULT-II START PROCEDURE .................... 24
DATA MONITOR ................................................. 24
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 24
WORK FLOW ...................................................... 24
SYMPTOM TABLE .............................................. 24
Component Parts and Harness Connector Location ... 25
ENGINE COMPARTMENT .................................. 25
PASSENGER COMPARTMENT ......................... 26
Schematic ............................................................... 27
Wiring Diagram — Heater — .................................. 28
WITHOUT A/C ..................................................... 28
Wiring Diagram — A/C,M — ................................... 29
Operational Check .................................................. 33
CHECKING BLOWER ......................................... 33
CHECKING DISCHARGE AIR ............................ 33
CHECKING RECIRCULATION ........................... 33

PRECAUTIONS
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General Refrigerant PrecautionsEJS0056X
WA RN ING:

Avoid breathing A/C refrigerant and oil vapor or mist. Exposure may irritate eyes, nose and throat.
Use only approved recovery/recycling equipment to discharge HFC-134a (R-134a) refrigerant. If
accidental system discharge occurs, ventilate work area before resuming service. Additional
health and safety information may be obtained from refrigerant and oil manufacturers.

Do not release refrigerant into the air. Use approved recovery/recycling equipment to capture the
refrigerant every time an air conditioning system is discharged.

Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or
air conditioning system.

Do not store or heat refrigerant containers above 52°C (126° F).

Do not heat a refrigerant container with an open flame; if container warming is required, place the
bottom of the container in a warm pail of water.

Do not intentionally drop, puncture, or incinerate refrigerant containers.

Keep refrigerant away from open flames: poisonous gas will be produced if refrigerant burns.

Refrigerant will displace oxygen, therefore be certain to work in well ventilated areas to prevent
suffocation.

Do not pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
Oil PrecautionsEJS0056Y

Use only specified oil for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) components. If oil
other than that specified is used, compressor malfunction is likely to occur.

The specified HFC-134a (R-134a) oil rapidly absorbs moisture from the atmosphere. The following han-
dling precautions must be observed:
–When removing refrigerant components from a vehicle, immediately cap (seal) the component to minimize
the entry of moisture from the atmosphere.
–When installing refrigerant components to a vehicle, do not remove the caps (unseal) until just before con-
necting the components. Connect all refrigerant loop components as quickly as possible to minimize the
entry of moisture into system.
–Only use the specified oil from a sealed container. Immediately reseal containers of oil. Without proper
sealing, oil will become moisture saturated and should not be used.

Avoid breathing A/C refrigerant and oil vapor or mist. Exposure may irritate eyes, nose and throat.
Use only approved recovery/recycling equipment to discharge HFC-134a (R-134a) refrigerant. If acciden-
tal system discharge occurs, ventilate work area before resuming service. Additional health and safety
information may be obtained from refrigerant and oil manufacturers.

Do not allow oil (NISSAN A/C System Oil) to come in contact with styrofoam parts. Damage may result.
Precautions for Refrigerant ConnectionEJS0056Z
A new type refrigerant connection has been introduced to all refrigerant lines except the following location.

Expansion valve to evaporator

Refrigerant pressure sensor to condenser
FEATURES OF NEW TYPE REFRIGERANT CONNECTION

The O-ring has been relocated. It has also been provided with a groove for proper installation. This elimi-
nates the chance of the O-ring being caught in, or damaged by, the mating part. The sealing direction of
the O-ring is now set vertically in relation to the contacting surface of the mating part to improve sealing
characteristics.

PRECAUTIONS
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CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at, or
around, the connection.
O-Ring Part Numbers and Specifications
WA RN ING:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.

When the compressor is removed, store it in the same position as it is when mounted on the vehi-
cle. Doing so will cause oil to enter the low-pressure chamber.

When connecting tubes, always use a torque wrench and a back-up wrench.
SJIA1327E
Connection type Piping connection point Part number QTY O-ring size
NewCondenser to high-pressure flexible hose 92472 N8210 1 12
Condenser to high-pressure pipe 92471 N8210 1 8
Low-pressure flexible hose to expansion valve 92473 N8210 1 16
High-pressure pipe to expansion valve 92471 N8210 1 8
Compressor to low-pressure flexible hose 92474 N8210 1 19
Compressor to high-pressure flexible hose 92472 N8210 1 12
Liquid tank to condenser pipeInlet
92471 N82101
8
Outlet 1
FormerRefrigerant pressure sensor to condenser J2476 89956 1 10
Expansion valve to evaporatorInlet 92471 N8200 2 12
Outlet 92473 N8200 2 16

PRECAUTIONS
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Precautions for Service EquipmentEJS00571
RECOVERY/RECYCLING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Be certain to follow the manufacturer’s instructions for tester operation and tester maintenance.
VACUUM PUMP
The oil contained inside the vacuum pump is not compatible with the
specified oil for HFC-134a (R-134a) A/C systems. The vent side of
the vacuum pump is exposed to atmospheric pressure. So the vac-
uum pump oil may migrate out of the pump into the service hose.
This is possible when the pump is switched off after evacuation (vac-
uuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as follows.

Usually vacuum pumps have a manual isolator valve as part of
the pump. Close this valve to isolate the service hose from the
pump.

For pumps without an isolator, use a hose equipped with a man-
ual shut-off valve near the pump end. Close the valve to isolate
the hose from the pump.

If the hose has an automatic shut-off valve, disconnect the hose
from the pump. As long as the hose is connected, the valve is
open and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under a no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a or R-134a. Be
sure the gauge set has 1/2″-16 ACME threaded connections for ser-
vice hoses. Confirm the set has been used only with refrigerant
HFC-134a (R-134a) and specified oils.
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite the manifold gauge.
RHA270DA
SHA5 33 D
RHA272D

OIL
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OIL ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COMPRESSOR
After replacing any of the following major components, add the correct amount of oil to the system.
Amount Of Oil To Be Added
*1: If refrigerant leak is small, no addition of oil is needed.
OIL ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT
1. Before connecting recovery/recycling equipment to vehicle, check recovery/recycling equipment gauges.
No refrigerant pressure should be displayed. If NG, recover refrigerant from equipment lines.
Part replacedOil to be added to system
Remarks
Amount of oil
m (US fl oz, Imp fl oz)
Evaporator 35 (1.2, 1.2) -
Condenser 15 (0.5, 0.5) -
Liquid tank 5 (0.2, 0.2) -
In case of refrigerant leak30 (1.0, 1.1) Large leak
None *1
Small leak
*1
1. New compressor 2. Old compressor 3. Recovery/recycling equipment
4. Measuring cup X 5. Measuring cup Y 6. New oil
A. Drain oil from the new compressor
into clean containerB. Record amount of oil recovered C.
Add an additional 5 m (0.2 US fl oz,
0.2 Imp fl oz) of new oil when replac-
ing liquid tank
D. Install new oil equal to recorded
amounts in measuring cups X plus Y
WJIA1716E

TROUBLE DIAGNOSIS
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TROUBLE DIAGNOSIS FOR UNUSUAL PRESSURE
Whenever system’s high and/or low side pressure(s) is/are unusual, diagnose using a manifold gauge. The
marker above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the
standard (usual) pressure, however, differs from vehicle to vehicle, refer to above table (Ambient air tempera-
ture-to-operating pressure table).
Both High- and Low-pressure Sides are Too High
High-pressure Side is Too High and Low-pressure Side is Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure
sides are too high.Pressure is reduced soon
after water is splashed on
condenser.Excessive refrigerant charge in
refrigeration cycle.Reduce refrigerant until
specified pressure is
obtained.
Air suction by cooling fan is
insufficient.Insufficient condenser cooling perfor-
mance.
↓
1. Condenser fins are clogged.
2. Improper fan rotation of cooling
fan.

Clean condenser.

Check and repair cooling
fan if necessary.

Low-pressure pipe is not
cold.

When compressor is
stopped high-pressure
value quickly drops by
approximately 196 kPa
(1.96 bar, 2 kg/cm
2 , 28
psi). It then decreases
gradually thereafter.Poor heat exchange in condenser
(After compressor operation stops,
high-pressure decreases too
slowly.).
↓
Air in refrigeration cycle.Evacuate repeatedly and
recharge system.
Engine tends to overheat. Engine cooling systems malfunction.Check and repair each
engine cooling system.

An area of the low-pres-
sure pipe is colder than
areas near the evaporator
outlet.

Plates are sometimes cov-
ered with frost.

Excessive liquid refrigerant on low-
pressure side.

Excessive refrigerant discharge
flow.

Expansion valve is open a little
compared with the specification.
↓
Improper expansion valve adjust-
ment.Replace expansion valve.
AC359A
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too high
and low-pressure side is too low.
Upper side of condenser and
high-pressure side are hot,
however, liquid tank is not so
hot.High-pressure tube or parts located
between compressor and condenser
are clogged or crushed.

Check and repair or
replace malfunctioning
parts.

Check oil for contami-
nation.
AC360A