differential NISSAN X-TRAIL 2005 Service Repair Manual

TERMINOLOGY
GI-49
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Exhaust gas recirculation control-BPT
valveEGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid
valveEGRC-solenoid valve EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor
EGRT sensor Exhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memoryFEEPROM ***
Flash erasable programmable read only
memoryFEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Fuel pressure regulator *** Pressure regulator
Fuel pressure regulator control solenoid
valve*** PRVR control solenoid valve
Fuel trim FT ***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulator IACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valveIACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valveIACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system ***
Ignition control IC ***
Ignition control module ICM ***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection controlNEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM

EM-70
[QR]
CYLINDER HEAD

CYLINDER HEADPFP:11041
On-Vehicle ServiceEBS00KNP
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-49, "
FUEL PRESSURE RELEASE" (WITH EURO-OBD) or EC-562,
"FUEL PRESSURE RELEASE" (WITHOUT EURO-OBD).
3. Disconnect fuel pump fuse to avoid fuel injection during mea-
surement.
4. Remove ignition coil and spark plug from each cylinder. Refer to EM-31, "
IGNITION COIL" and EM-32,
"SPARK PLUG" .
5. Connect engine tachometer (not required in use of CONSULT-II).
6. Install compression tester with adapter onto spark plug hole.

Use the adapter whose picking up end inserted to spark plug
hole is smaller than 20 mm (0.79 in) in diameter. Otherwise, it
may be caught by cylinder head during removal.
7. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge
pointer stabilizes, read the compression pressure and engine rpm. Perform these steps to check each cyl-
inder.
Compression pressure:
Unit: kPa (bar, kg/cm2 , psi) /rpm
CAUTION:
Always use a fully changed battery to obtain specified engine speed.
PBIB0508E
KBIA0130E
SBIA0533E
Engine type Standard Minimum Differential limit between cylinders
QR20DE 1,190 (11.9, 12.1, 173) / 250 990 (9.9, 10.1, 144) / 250
100 (1.0, 1.0, 14) / 250
QR25DE 1,250 (12.5, 12.8, 181) / 250 1,060 (10.6, 10.8, 154) / 250

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-117
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00KNX
GENERAL SPECIFICATIONS
DRIVE BELT
INTAKE MANIFOLD AND EXHAUST MANIFOLD
Unit: mm (in)
SPARK PLUG
Unit: mm (in)
CYLINDER HEAD
Unit: mm (in) Engine typeQR20DE QR25DE
Cylinder arrangementIn-line 4
Displacement
cm
3 (cu in)1,998 (121.92) 2,488 (151.82)
Bore and stroke mm (in) 89.0 x 80.3 (3.504 x 3.161) 89.0 x 100.0 (3.504 x 3.937)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Compression ratio 9.0 9.5
Compression pressure
kPa (bar, kg/cm
2 , psi) / 250 rpmStandard 1,190 (11.9, 12.1, 173) 1,250 (12.5, 12.8, 181)
Minimum 990 (9.9, 10.1, 144) 1,060 (10.6, 10.8, 154)
Differential limit between cylinders 100 (1.0, 1.0, 14)
Tension of drive belt Auto adjustment by auto-tensioner
Items Limit
Surface distortionIntake manifold collector (QR25DE) 0.1 (0.004)
Intake manifold (QR25DE) 0.1 (0.004)
Exhaust manifold and three way catalyst assembly 0.3 (0.012)
Destination Except Russia For Russia
MakeNGK
Standard type LFR5A-11 PLFR5A-11
Hot type LFR4A-11 PLFR4A-11
Cold type LFR6A-11 PLFR6A-11
Spark plug gap Standard: 1.0 - 1.1 (0.039 - 0.043) Nominal: 1.1 (0.043)
ItemsLimit
Head surface distortion 0.1 (0.004)
PBIC0283E

EM-256
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS01FCM
GENERAL SPECIFICATIONS
INTAKE MANIFOLD AND EXHAUST MANIFOLD
Unit: mm (in)
DRIVE BELTS
Belt Deflection:
Unit: mm (in)
*: When engine is cold.Cylinder arrangementIn-line 4
Displacement
Unit: cm
3 (cu in)2,184 (133.27)
Bore and stroke Unit: mm (in) 86 x 94 (3.39 x 3.70)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Number of main bearings5
Compression ratio16.7
Compression pressure
Unit: kPa (bar, kg/cm
2 , psi)/200 rpmStandard 2,991 (29.9, 30.5, 434)
Minimum 2,452 (24.5, 25.0, 356)
Differential limit between cylinders 490 (4.9, 5.0, 71)
Valve timing
Unit: degree
abc de f
224 212 2 30 -2 46
EM120
Item Limit
Surface distortionIntake manifold 0.1 (0.004)
Exhaust manifold 0.3 (0.012)
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied*
New Adjusted Limit for re-adjusting
A/C compressor belt4 - 5
(0.16 - 0.20)6 - 7
(0.24 - 0.28)8.5 (0.335)
Alternator and water pump belt9.0 - 10.5
(0.354 - 0.413)11.0 - 12.5
(0.433 - 0.492)16.5 (0.650)

MT-2 ASSEMBLY ......................................................... 94
Disassembly and Assembly (RS6F51A) ................. 97
PRE-INSPECTION .............................................. 97
DISASSEMBLY ................................................... 97
INSPECTION AFTER DISASSEMBLY ................ 98
ASSEMBLY ......................................................... 98
SHIFT CONTROL ....................................................101
Inspection (RS5F51A) ..........................................101
SHIFT FORK .....................................................101
Inspection (RS6F51A) ..........................................102
SHIFT FORK .....................................................102
SERVICE DATA AND SPECIFICATIONS (SDS) ....103
General Specifications ..........................................103
TRANSAXLE .....................................................103
Gear End Play ......................................................104
Baulk Ring Clearance ...........................................104
Available Snap Rings ............................................105
INPUT SHAFT BEARING SPACER ..................105
6TH INPUT GEAR BUSHING ...........................1055TH MAIN GEAR ...............................................105
Available C-Rings .................................................105
MAINSHAFT C-RING ........................................105
Available Thrust Washer .......................................106
INPUT SHAFT THRUST WASHER ...................106
DIFFERENTIAL SIDE GEAR THRUST WASHER
.106
Available Adjusting Shims .....................................106
4TH MAIN GEAR ADJUSTING SHIM ................106
INPUT SHAFT REAR BEARING ADJUSTING
SHIM ..................................................................107
MAINSHAFT REAR BEARING ADJUSTING
SHIM ..................................................................107
REVERSE IDLER GEAR ADJUSTING SHIM ....107
6TH MAIN GEAR ADJUSTING SHIM ................107
Available Shims ....................................................108
BEARING PRELOAD .........................................108
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIM(S) .............................................................108

MT-4
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsECS008BN
Tool number
Tool nameDescription
KV381054S0
Puller

Removing differential side bearing outer
race

Removing mainshaft front bearing
ST35321000
Drift
a: 49 mm (1.93 in) dia.
b: 41 mm (1.61 in) dia.

Installing input shaft oil seal

Installing reverse main gear

Installing 1st main gear bushing

Installing 1st-2nd synchronizer hub
assembly

Installing 2nd main gear bushing

Installing 3rd main gear

Removing differential side bearing (clutch
housing side for 4WD models)
ST30720000
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

Installing differential side oil seal

Installing differential side bearing outer race

Installing mainshaft rear bearing

Installing differential side bearing
ST33200000
Drift
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.

Installing mainshaft front bearing

Installing 6th input gear bushing
(RS6F51A)

Installing 4th main gear

Installing 5th main gear

Installing 6th main gear (RS6F51A)
KV40105320
Drift
a: 88 mm (3.46 in) dia.Installing differential side bearing outer race
ST33061000
Drift
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.

Installing bore plug

Removing differential side bearing (clutch
housing side for 2WD models)

Removing differential side bearing
(transaxle case side for 4WD models)
ZZA0601D
ZZA1000D
ZZA0811D
ZZA1002D
ZZA0898D
ZZA1000D

MT-6
PREPARATION

Commercial Service ToolsECS008BO
ST30031000
PullerMeasuring wear of inner baulk ring
KV40101630
Drift
a: 68 mm (2.68 in) dia.
b: 60 mm (2.36 in) dia.Installing reverse main gear
KV38102510
Drift
a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia.

Installing 1st main gear bushing

Installing 1st-2nd synchronizer hub
assembly

Installing differential side bearing (clutch
housing side for 2WD models)

Installing differential side bearing (transaxle
case side for 4WD models)
KV40104830
Drift
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.500 in) dia.Installing differential side bearing (clutch
housing side for 4WD models)
ST15243000
Drift
a: 30 mm (1.18 in) dia.Measuring end play of side gear Tool number
Tool nameDescription
ZZA0537D
ZZA1003D
ZZA0838D
ZZA0936D
SCIA1088J
Tool nameDescription
PullerRemoving each bearing, gear and bushing
ZZA0537D

DESCRIPTION
MT-9
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DESCRIPTIONPFP:00000
Cross-Sectional ViewECS008BQ
2WD models
PCIB1456E
1. 3rd input gear 2. 3rd-4th synchronizer hub 3. 3rd-4th coupling sleeve
4. 4th input gear 5. 5th input gear 6. 5th synchronizer hub
7. 5th coupling sleeve 8. Input shaft rear bearing 9. Mainshaft rear bearing
10. 5th main gear 11. 4th main gear 12. 3rd main gear
13. 2nd main gear 14. 1st-2nd coupling sleeve 15. 1st-2nd synchronizer hub
16. 1st main gear 17. Reverse main gear 18. Differential side bearing
19. Differential case 20. Final gear 21. Differential side bearing
22. Speedometer drive gear 23. Mainshaft front bearing 24. Mainshaft
25. Input shaft 26. Input shaft front bearing 27. Clutch housing
28. Reverse idler shaft 29. Reverse idler gear (Front) 30. Reverse coupling sleeve
31. Reverse synchronizer hub 32. Reverse idler gear (Rear) 33. 5th input gear
34. 5th-6th synchronizer hub 35. 5th-6th coupling sleeve 36. 6th input gear
37. Input shaft rear bearing 38. Mainshaft rear bearing 39. 5th main gear
40. 6th main gear

MT-10
DESCRIPTION

4WD models
PCIB0773E
1. 3rd input gear 2. 3rd-4th synchronizer hub 3. 3rd-4th coupling sleeve
4. 4th input gear 5. 5th input gear 6. 5th synchronizer hub
7. 5th coupling sleeve 8. Input shaft rear bearing 9. Mainshaft rear bearing
10. 5th main gear 11. 4th main gear 12. 3rd main gear
13. 2nd main gear 14. 1st-2nd coupling sleeve 15. 1st-2nd synchronizer hub
16. 1st main gear 17. Reverse main gear 18. Differential side bearing
19. Differential case 20. Final gear 21. Differential side bearing
22. Mainshaft front bearing 23. Mainshaft 24. Input shaft
25. Input shaft front bearing 26. Clutch housing 27. Reverse idler shaft
28. Reverse idler gear (Front) 29. Reverse coupling sleeve 30. Reverse synchronizer hub
31. Reverse idler gear (Rear) 32. 5th input gear 33. 5th-6th synchronizer hub
34. 5th-6th coupling sleeve 35. 6th input gear 36. Input shaft rear bearing
37. Mainshaft rear bearing 38. 5th main gear 39. 6th main gear

MT-22
TRANSAXLE ASSEMBLY

Disassembly and Assembly (RS5F51A)ECS008C0
COMPONENTS
Case and Housing Components
1. Clutch housing 2. Differential side oil seal 3. Ball pin
4. Washer 5. Input shaft oil seal 6. Oil channel
7. Magnet 8. Gasket 9. Filler plug
10. O-ring 11. Plug 12. Air breather tube
13. Back-up lamp switch 14. Oil gutter 15. Baffle plate
16. Transaxle case 17. Plug 18. Welch plug
19. Bore plug 20. Drain plug 21. Differential side oil seal
22. Park/Neutral position (PNP) switch
PCIB1459E