horn NISSAN X-TRAIL 2005 Service Repair Manual

MODEL T30 SERIES
2005 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION F BRAKES
G STEERING H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MT Manual Transaxle
AT Automatic Transaxle
TF Transfer
PR Propeller Shaft
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual AIr Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio Visual, Navigation & Telephone System
ACS Auto Cruise Control System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
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RADIATOR
CO-13
[QR]
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CO

INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using a radiator cap tester adapter (special service tool: EG17650301)
and a radiator cap tester (commercial service tool). Refer to CO-9, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant and A/T fluid (A/T models).
Checking Radiator CapEBS00KOK

Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.

Pull negative-pressure valve to open it, and make sure that it is
completely closed when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.

Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter [SST],
apply engine coolant to the cap seal surface.

Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorEBS00KOL
Check radiator for mud or clogging. If necessary, clean radiator as follows.

Be careful not to bend or damage radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
PBIC2816E
SMA967B
Standard:
78 - 98 kPa (0.78 - 0.98bar, 0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.59bar, 0.6 kg/cm
2 , 9 psi)
SLC755AC

CO-36
[YD22DDTi]
RADIATOR


Start and warm up engine. Visually check if there is no leaks of engine coolant.
Checking Radiator CapEBS01FA3

Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.

Pull negative-pressure valve to open it, and make sure that it is
completely closed when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.

Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter (special
service tool), apply engine coolant to the cap seal surface.

Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorEBS011WN
Check radiator for mud or clogging. If necessary, clean radiator as follows.

Be careful not to bend or damage the radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape the harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downwards.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downwards.

Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2 , 71psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surface once per minute until no water sprays out.
PBIC2816E
SMA967B
Standard:
78 - 98 kPa (0.78 - 0.98bar, 0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.59bar, 0.6 kg/cm
2 , 9 psi)
SLC755AC

DRIVER AIR BAG MODULE
SRS-31
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SRS

CAUTION:

Always work from the side of driver air bag module.

Always place driver air bag module with pad side facing
upward.

Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module.

Do not attempt to disassemble driver air bag module.

Do not use old bolts after removal; replace with new bolts.

Do not expose the driver air bag module to temperatures
exceeding 90°C (194°F).

Replace air bag module if it has been dropped or sustained
an impact.

Do not allow oil, grease or water to come in contact with the
front passenger air bag module.
INSTALLATION
Install in the reverse order of removal paying attention to the following.

After installing the air bag module, check that the contact clear-
ance of the horn switch is in the specified range in the right.

For installing the air bag module, tighten the special bolts with
the center of the horn pad pressed to make the contacts (RH/
LH) ON.
SRS443
SBF814E
SHIA0185E
SHIA0184E

SPIRAL CABLE
SRS-33
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SRS

SPIRAL CABLEPFP:25554
Removal and InstallationEHS000D8
REMOVAL
CAUTION:
Before servicing SRS, turn the ignition switch off, disconnect both battery cables and wait at least 3
minutes.
1. Remove driver air bag module. Refer to SRS-30, "
Removal and Installation" .
2. Set the steering wheel in the neutral position.
3. Remove steering column cover. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Disconnect the horn connector and the driver air bag module connector.
CAUTION:
Do not tap or bump the steering wheel.
5. Remove steering wheel nut.
6. Remove steering wheel with steering wheel puller.
CAUTION:
Be careful not to over-tighten puller on steering wheel.
7. Remove the spiral cable fixing screws, and while pushing the upper plastic tab, remove the spiral cable.
CAUTION:

Do not attempt to disassemble spiral cable.

Do not apply lubricant to the spiral cable.
8. Remove the wiper washer switch and lighting switch from the spiral cable.
PHIA0024E
SRS676

SRS-34
SPIRAL CABLE

9. Remove the horn switch connector and then the spiral cable
connector.
CAUTION:
Also, with the steering linkage disconnectedly cable may snap
by turning the steering wheel beyond the limited number of
turns.
INSTALLATION
Install in the reverse order of removal.
CAUTION:

The spiral cable may snap due to steering operation if the
cable is installed in an improper position.

Also, with the steering linkage disconnectedly cable may
snap by turning the steering wheel beyond the limited num-
ber of turns. The spiral cable can be turned to the left about
2.5 turns from the right end position.

After the work is completed, perform self-diagnosis to
check that no malfunction is detected. Refer to SRS-17,
"SRS Operation Check" .
SHIA0193E
SHIA0145E

LT-120
COMBINATION SWITCH

COMBINATION SWITCHPFP:25567
Removal and InstallationEKS001V6
Refer to SRS-33, "SPIRAL CABLE" in “SUPPLEMENTAL RESTRAINT SYSTEM (SRS)” section.
Switch Circuit InspectionEKS001V7
Refer to LT- 9 6 , "Switch Circuit Inspection" in “LIGHTING AND TURN SIGNAL SWITCH”, and WW-8, "Te r m i -
nal and Reference Values for Combination Switch" , WW-16, "Terminal and Reference Values for Combination
Switch" in “Wiper, Washer&Horn (WW)” section.

WW-1
WIPER, WASHER & HORN
K ELECTRICAL
CONTENTS
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SECTION WW
A
B
WW

WIPER, WASHER & HORN
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
FRONT WIPER AND WASHER SYSTEM .................. 4
System Description .................................................. 4
WIPER OPERATION ............................................ 4
WASHER OPERATION ......................................... 5
Wiring Diagram — WIPER — .................................. 6
Wiring Diagram — WIPER —/LHD models .............. 7
Terminal and Reference Values for Combination
Switch ....................................................................... 8
Removal and Installation of Front Wiper Arms,
Adjustment for Wiper Arms Stop Location ............... 8
Removal and Installation of Front Wiper Drive
Assembly .................................................................. 9
REMOVAL ............................................................. 9
INSTALLATION ................................................... 10
Front Washer Nozzle Adjustment ............................ 11
Washer Tube Layout ............................................... 11
Removal and Installation of Front Washer Nozzle ... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Inspection for Front Washer Nozzle ....................... 12
CHECK VALVE ................................................... 12
Removal and Installation of Wiper and Washer
Switch ..................................................................... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Removal and Installation of Washer Tank .............. 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
Removal and Installation of Washer Motor ............ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
REAR WIPER AND WASHER SYSTEM .................. 14
Wiring Diagram — WIP/R — .................................. 14
Terminal and Reference Values for Combination
Switch ..................................................................... 16Removal and Installation of Rear Wiper Arms ........ 16
WIPER ARMS ..................................................... 16
Removal and Installation of Rear Wiper Motor ....... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
Rear Washer Nozzle Adjustment ........................... 18
Removal and Installation of Rear Washer Nozzle ... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
Inspection for Rear Washer Nozzle ........................ 18
CHECK VALVE .................................................... 18
Removal and Installation of Wiper and Washer
Switch ..................................................................... 19
Removal and Installation of Washer Tank .............. 19
Removal and Installation of Washer Motor ............. 19
Washer Tube Layout .............................................. 19
HEADLAMP WASHER ............................................. 20
System Description ................................................. 20
Wiring Diagram —HLC— ....................................... 21
Wiring Diagram —HLC—/RHD models .................. 23
Removal and Installation of Headlamp Washer Noz-
zle ........................................................................... 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Inspection for Headlamp Washer Nozzle ............... 25
CHECK VALVE .................................................... 25
Removal and Installation of Washer Tank .............. 25
Removal and Installation of Washer Motor ............. 25
Washer Tube Layout .............................................. 26
HORN ........................................................................ 27
Wiring Diagram — HORN — .................................. 27
Removal and Installation ........................................ 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
CIGARETTE LIGHTER ............................................. 29
Wiring Diagram — CIGAR — ................................. 29
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30
POWER SOCKET ..................................................... 31

HORN
WW-27
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WW

HORNPFP:25610
Wiring Diagram — HORN —EKS0033A
TKWA1560E

WW-28
HORN

Removal and InstallationEKS0033B
REMOVAL
1. Remove the front grille. Refer to EI-19, "FRONT GRILLE"
2. Disconnect horn connector.
3. Remove horn.
INSTALLATION
Installation is the reverse order of removal.
SKIA0027E
Horn mounting bolt
: 17 N·m (1.7 kg-m, 13 ft-lb)