pillar NISSAN X-TRAIL 2005 Service Repair Manual

SRS-50
COLLISION DIAGNOSIS

SRS INSPECTION (FOR SIDE COLLISION)
PartFront side air bag and
side curtain air bag is
activatedFront side air bag and side curtain air bag is NOT activated
Front LH or RH side
air bag moduleReplace all parts of
seatback with
deployed front side
air bag module.1. Check for visible signs of damage (dents, tears, deformation) of the seatback on
the collision side.
2. If damaged—Replace the damaged seat parts with new bolts and remove the front
side air bag module.
3. Check for visible signs of damaged (tears etc.) of the front LH or RH side air bag
module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damaged is found, reinstall the front LH or RH side air bag module with new
nuts.
6. If damaged—Replace the front LH or RH side air bag module with new nut.
Air bag must be deployed before disposing of it.
LH or RH side air bag
(Satellite) sensor Replace the side air
bag (Satellite) sensor
on the collision side
with new nuts.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)1. Remove the LH or RH side air bag (Satellite) sensor on the collision side. Check
harness connectors for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the LH or RH
side air bag (Satellite) sensor.
3. Install the LH or RH side air bag (Satellite) sensor to check fit.
4. If no damage is found, reinstall the LH or RH side sir bag (Satellite) sensor with
new nuts.
5. If damaged—Replace the LH or RH side air bag (Satellite) sensor with new nuts.
Diagnosis sensor unit Replace the diagno-
sis sensor unit with
the new bolts.1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new bolts and ground
bolt.
4. If damaged—Replace the diagnosis sensor unit with new bolts and ground bolt.
Seat belt pre-ten-
sioner assembly1. Check if the seat belt can be extended smoothly.
If the seat belt cannot be extended smoothly,
–Check for deformities of the center pillar inner.
–If the center pillar inner has no damage, Replace the seat belt pre-tensioner assembly.
2. Remove the seat belt pre-tensioner assembly on the collision side. Check harness cover and connectors
for damage, terminals for deformities, and harness for binding.
3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly.
4. If no damage is found, reinstall the seat belt pre-tensioner assembly.
5. If damaged—Replace the seat belt pre-tensioner assembly with new bolts.
The seat belt pre-tensioner assembly must be deployed before disposing of it.
Seat with front side
air bagReplace all parts of
front seatback
(including front seat-
back frame)1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and
deformities.
–Harness, connectors and terminals
–Frame and recliner (for front and rear seat), and also adjuster and slides (for front
seat)
3. If no damage is found, reinstall the seat.
4. If damaged—Replace the damaged seat parts with new bolts.
Center pillar inner 1. Check the center pillar inner on the collision side for damage (dents, cracks, deformation).
2. If damaged—Repair the center pillar inner.
Trim 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side.
2. If damaged—Replace the damaged trim parts.

BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES

FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair
squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS008PS
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.

BL-18
DOOR

DOORPFP:80100
Fitting AdjustmentEIS00A67
FRONT DOOR
Longitudinal clearance and surface height adjustment at front end
1. Remove fender protector. Refer to EI-21, "FENDER PROTECTOR" .
2. Working from the inside the fender, loosen hinge mount bolts on the body. Lift rear end of the front door to
adjust clearance and surface difference properly.
REAR DOOR
Longitudinal clearance and surface height adjustment at front end
1. Remove upper and lower garnishes on the center pillar. Refer to EI-35, "BODY SIDE TRIM" .
2. Loosen mounting bolts from outside of vehicle, mounting nuts from inside of vehicle. Open rear door.
Raise rear end of it to adjust.
STRIKER ADJUSTMENT
Adjust striker until it is parallel to the lock engagement direction.
PIIA3652E
PIIA0555E

SQUEAK AND RATTLE TROUBLE DIAGNOSES
GW-7
C
D
E
F
G
H
J
K
L
MA
B
GW

FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair
squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS008NQ
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.

WINDSHIELD GLASS AND MOLDING
GW-11
C
D
E
F
G
H
J
K
L
MA
B
GW

WINDSHIELD GLASS AND MOLDINGPFP:72700
Removal and InstallationEIS0045I
REMOVAL
1. Remove the front pillar garnish and headlining. Refer to EI-35, "BODY SIDE TRIM" and EI-39, "HEAD-
LINING" .
2. Remove the body side welt on the front pillar.
3. Remove the cowl top cover. Refer to EI-20, "
COWL TOP" .
4. Apply a protective tape around the windshield glass to protect the painted surface from damage.
After removing moldings, remove glass using piano wire or power cutting tool and an inflatable pump bag.

If a windshield glass is to be reused, mark the body and the glass with mating marks.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:

When a windshield glass is to be reused, do not use a cutting knife or power cutting tool.

Be careful not to scratch the glass when removing.

Do not set or stand the glass on its edge. Small chips may develop into cracks.
PIIB0581E
PIIA0186E

SIDE WINDOW GLASS
GW-13
C
D
E
F
G
H
J
K
L
MA
B
GW

SIDE WINDOW GLASSPFP:83300
Removal and InstallationEIS0045J
REMOVAL
1. Remove luggage side lower finisher and rear pillar finisher. Refer to EI-35, "BODY SIDE TRIM" .
2. Apply protective tape on body panels around side window glass to protect painted surfaces from damage.

Remove glass using piano wire or power cutting tool and an
inflatable pump bag.

If a side window glass is to be reused, mark the body and the
glass with mating marks.
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
entering your eyes or cutting your hands.
CAUTION:

When a side window is to be reused, do not use a cutting
knife or power cutting tool.

Be careful not to scratch the glass when removing.

Do not set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION

With a knife, scrape off remaining adhesive left around on the
side of vehicle body to as thin and flat as 2 mm (0.08 in).

Use a genuine Nissan Urethane Adhesive Kit or equivalent and follow the instructions furnished with it.

While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger compartment air pressure when a door is closed.

The molding must be installed securely so that it is in position and leaves no gap.
SIIA0168E
SBF034B
SIIA1097E

RF-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES

FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair
squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS008C9
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas).Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.

EI-2 DOOR FINISHER ...................................................... 32
Removal and Installation ........................................ 32
FRONT AND REAR ............................................. 32
BACK DOOR TRIM ................................................... 34
Removal and Installation ........................................ 34
REMOVAL ........................................................... 34
INSTALLATION .................................................... 34
BODY SIDE TRIM ..................................................... 35
Removal and Installation ........................................ 35
CENTER PILLAR LOWER GARNISH ................. 36
CENTER PILLAR UPPER GARNISH .................. 36
LUGGAGE SIDE LOWER FINISHER ................. 36
REAR PILLAR FINISHER ................................... 36
DASHBOARD SIDE FINISHER ........................... 36
BODY SIDE WELT .............................................. 36FLOOR TRIM ............................................................. 38
Removal and Installation ......................................... 38
REMOVAL ............................................................ 38
INSTALLATION .................................................... 38
HEADLINING ............................................................. 39
Removal and Installation ......................................... 39
REMOVAL ............................................................ 39
INSTALLATION .................................................... 40

SQUEAK AND RATTLE TROUBLE DIAGNOSES
EI-7
C
D
E
F
G
H
J
K
L
MA
B
EI

FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair squeaks
and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS008NU
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.

BODY SIDE TRIM
EI-35
C
D
E
F
G
H
J
K
L
MA
B
EI

BODY SIDE TRIMPFP:76913
Removal and InstallationEIS000NB
CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
1. Front pillar garnish 2. Dashboard side finisher 3. Front body side welt
4. Front kick panel 5. Center pillar upper garnish 6. Center pillar lower garnish
7. Rear body side welt 8. Rear kick panel 9. Rear pillar finisher
10. Luggage side lower finisher 11. Front luggage floorboard 12. Luggage floor rear spacer (right)
13. Luggage floor rear spacer (center) 14. Luggage floor rear spacer (left) 15. Luggage floorboard (right)
16. Rear luggage floorboard 17. Luggage floorboard (left) 18. Luggage rear plate
19. Back door weather strip 20. Hook 21. Net
22. Tonneau cover
PIIB0591E