key NISSAN XTERRA 2003 WD22 / 1.G Service Manual

CAUTION
cAlways connect positive (1) to positive
(1) and negative (2) to body ground (for
example, strut mounting bolt, engine
lift bracket, etc.) — not to the battery.
cMake sure the jumper cables do not
touch moving parts in the engine com-
partment and that the cable clamps do
not contact any other metal.
5. Start the engine of the booster vehicle and
let it run for a few minutes.
6. Keep the engine speed of the booster ve-
hicle at about 2,000 rpm, and start the en-
gine of the vehicle being jump started.
WARNING
Do not keep the starter motor engaged for
more than 10 seconds. If the engine does
not start right away, turn the key off and
wait 3 to 4 seconds before trying again.
7. After starting the engine, carefully discon-
nect the negative cable and then the positive
cable.8. Replace the vent caps (if so equipped) . Be
sure to dispose of the cloth used to cover
the vent holes as it may be contaminated
with corrosive acid.
WARNING
cAutomatic transmission models cannot
be push-started or tow-started. This
may cause transmission or other ve-
hicle damage.
cThree-way catalyst equipped models
should not be started by pushing. The
three-way catalyst may be damaged.
cNever try to start the vehicle by towing
it. When the engine starts, the forward
surge could cause the vehicle to collide
with the tow vehicle.
PUSH STARTING
In case of emergency6-11
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
02/24/03Ðtbrooks
X

When towing your vehicle, all State (Provincial in
Canada) and local regulations for towing must be
followed. Incorrect towing equipment could dam-
age your vehicle. Towing instructions are avail-
able from a NISSAN dealer. Local service opera-
tors are generally familiar with the applicable laws
and procedures for towing. To assure proper
towing and to prevent accidental damage to your
vehicle, NISSAN recommends having a service
operator tow your vehicle. It is advisable to have
the service operator carefully read the following
precautions:
WARNING
cNever ride in a vehicle that is being
towed.
cNever get under your vehicle after it has
been lifted by a tow truck.
CAUTION
cWhen towing, make sure that the trans-
mission, axles, steering system and
powertrain are in working condition. If
any unit is damaged, dollies must be
used.
cAlways attach safety chains before
towing.
TOWING RECOMMENDED BY
NISSANTwo-wheel drive models
NISSAN recommends that your vehicle be towed
with the driving (rear) wheels off the ground or
place the vehicle on a flat bed truck as illustrated.
CAUTION
cNever tow automatic transmission
models with the rear wheels on the
ground or four wheels on the ground
(forward or backward) , as this may
cause serious and expensive damage to
the transmission. If it is necessary to
tow the vehicle with the front wheels
raised always use towing dollies under
the rear wheels.
cWhen towing automatic or manual
transmission models with the front
wheels on the ground or on towing
dollies:
– Turn the ignition key to the OFF posi-
tion, and secure the steering wheel in a
straight-ahead position with a rope or
similar device. Never secure the steer-
ing wheel by turning the ignition key to
the LOCK position. This may damage
the steering lock mechanism.
ACE1037
TOWING YOUR VEHICLE
In case of emergency6-13
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
02/24/03Ðtbrooks
X

cIf you have to tow manual transmission
models with the rear wheels on the
ground (if you do not use towing dol-
lies) or four wheels on the ground:
cAlways release the parking brake.
cMove the transmission shift lever to
the N (Neutral) position.
cObserve the following restricted tow-
ing speeds and distances for manual
transmission models only:
Speed: Below 60 MPH (97 km/h)
Distance: Less than 500 miles (805
km)
If the speed or distance must necessarily be
greater, remove the propeller shaft before towing
to prevent damage to the transmission.
Four-wheel drive models
NISSAN recommends that towing dollies be
used when towing your vehicle or place the ve-
hicle on a flat bed truck as illustrated.
CAUTION
cNever tow automatic transmission
models with the rear wheels on the
ground or four wheels on the ground, as
this may cause serious and expensive
damage to the transmission. If it is nec-
essary to tow the vehicle with the front
wheels raised always use towing dollies
under the rear wheels.
cWhen towing automatic or manual
transmission models with the front
wheels on the ground or on towing
dollies:
cTo disengage auto-lock free- running
hubs see the “Starting and driving”
section for details.
cMove the transfer case shift lever to
the 2H position.
cTurn the ignition key to the OFF po-
sition, and secure the steering wheel
in a straight-ahead position with a
rope or similar device. Never secure
the steering wheel by turning the ig-
nition key to the LOCK position. This
may damage the steering lock
mechanism.
ACE1038
6-14In case of emergency
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
02/24/03Ðtbrooks
X

8 Maintenance and do-it-yourself
Maintenance requirements..........................8-2
General maintenance..............................8-2
Explanation of general maintenance items.........8-2
Maintenance precautions...........................8-5
Engine compartment check locations................8-6
Engine cooling system.............................8-9
Checking engine coolant level...................8-9
Changing engine coolant.......................8-10
Engine oil........................................8-10
Checking engine oil level.......................8-10
Changing engine oil...........................8-11
Changing engine oil filter.......................8-13
Automatic transmission fluid.......................8-14
Temperature conditions for checking.............8-14
Power steering fluid...............................8-15
Brake and clutch fluid.............................8-16
Brake fluid....................................8-16
Clutch fluid...................................8-16
Window washer fluid.............................8-17
Window washer fluid reservoir..................8-17
Battery..........................................8-18
Jump starting.................................8-19
Drive belts.......................................8-19Spark plugs......................................8-21
Replacing spark plugs.........................8-21
Air cleaner.......................................8-22
In-cabin Microfilter (if so equipped)..............8-23
Windshield wiper blades..........................8-26
Cleaning.....................................8-26
Replacing....................................8-26
Parking brake and brake pedal.....................8-29
Checking parking brake........................8-29
Checking brake pedal..........................8-29
Brake booster.................................8-30
Fuses...........................................8-31
Passenger compartment.......................8-31
Keyfob battery replacement........................8-32
Lights...........................................8-33
Headlights....................................8-33
Fog lights (if so equipped)......................8-34
Exterior and interior lights.......................8-36
Wheels and tires.................................8-40
Tire pressure..................................8-40
Types of tires..................................8-40
Tire chains....................................8-41
Changing wheels and tires.....................8-42
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
02/24/03Ðtbrooks
X

When performing any inspection or maintenance
work on your vehicle, always take care to prevent
serious accidental injury to yourself or damage to
the vehicle. The following are general precau-
tions which should be closely observed.
WARNING
cPark the vehicle on a level surface, ap-
ply the parking brake securely and
block the wheels to prevent the vehicle
from moving. For manual transmission
models, move the shift lever to N (Neu-
tral) . For automatic transmission mod-
els, move the selector lever to P (Park) .
cBe sure the ignition key is in the OFF or
LOCK position when performing any
parts replacement or repairs.
cNever leave the engine or automatic
transmission related component har-
nesses disconnected while the ignition
switch is in the ON position.
cNever connect or disconnect the battery
or any transistorized component while
the ignition switch is in the ON position.
cIf you must work with the engine run-
ning, keep your hands, clothing, hair
and tools away from moving fans, belts
and any other moving parts.cIt is advisable to secure or remove any
loose clothing and remove any jewelry,
such as rings, watches, etc. before
working on your vehicle.
cAlways wear eye protection whenever
you work on your vehicle.
cIf you must run the engine in an en-
closed space such as a garage, be sure
there is proper ventilation for exhaust
gases to escape.
cNever get under the vehicle while it is
supported only by a jack. If it is neces-
sary to work under the vehicle, support
it with safety stands.
cKeep smoking materials, flame and
sparks away from the fuel tank and
battery.
cOn gasoline engine models with the
multiport fuel injection (MFI) system,
the fuel filter or fuel lines should be
serviced by a NISSAN dealer because
the fuel lines are under high pressure
even when the engine is off.
CAUTION
cDo not work under the hood while the
engine is hot. Turn the engine off and
wait until it cools down.
cAvoid contact with used engine oil and
coolant. Improperly disposed engine
oil, engine coolant and/or other vehicle
fluids can damage the environment. Al-
ways conform to local regulations for
disposal of vehicle fluid.
This “Maintenance and do-it-yourself” section
gives instructions regarding only those items
which are relatively easy for an owner to perform.
A genuine NISSAN service manual is also avail-
able. See “Owner’s Manual/Service Manual or-
der information” in the “Technical and consumer
information” section of this manual.
You should be aware that incomplete or improper
servicing may result in operating difficulties or
excessive emissions, and could affect warranty
coverage.If in doubt about any servicing,
have it done by a NISSAN dealer.
MAINTENANCE PRECAUTIONS
Maintenance and do-it-yourself8-5
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
02/24/03Ðtbrooks
X

2. Check the fluid level in each cell If it is
necessary to add fluid, add only distilled
water to bring the level up to the bottom of
the filler opening.Do not overfill.Vehicles operated in high temperatures or under
severe conditions require frequent checks of the
battery fluid level.
JUMP STARTING
If jump starting is necessary, see “Jump starting”
in the “In case of emergency” section of this
manual. If the engine does not start by jump
starting, the battery may have to be replaced.
Contact a NISSAN dealer.
1 Crankshaft
2 Water pump
3 Generator
4 Air conditioner compressor
5 Power steering fluid pump
: Tension checking points
WARNING
Be sure the ignition key is in the OFF or
LOCK position. The engine could rotate
unexpectedly.
LDI0302
KA24DE engine
WDI0286
DRIVE BELTS
Maintenance and do-it-yourself8-19
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
02/24/03Ðtbrooks
X

4. If the fuse is open, replace it with a known
good fuse.
5. Push the fuse box cover to install.
6. If a new fuse also opens, have the electrical
system checked and repaired by a NISSAN
dealer.
Replace the battery in the keyfob as follows:
s1Open the lid using a coin.
s2Remove the battery.
s3Install a new battery with the “+” facing
down.Recommended battery: Toshiba CR2025 or
equivalent.
s4Close the lid securely.
WDI0200
WPD0160
KEYFOB BATTERY REPLACEMENT
8-32Maintenance and do-it-yourself
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
02/24/03Ðtbrooks
X

5. Press thebutton, then thebutton two or three times to check the key-
fob operation.
If the battery is removed for any reason
other than replacement, perform step 5.
cAn improperly disposed battery can
hurt the environment. Always confirm
local regulations for battery disposal.
cThe keyfob is water-resistant; how-
ever, if it does get wet, immediately
wipe completely dry.
cThe operational range of the keyfob
extends to approximately 33 ft (10 m)
from the vehicle. This range may vary
with conditions.
FCC Notice:
Changes or modifications not expressly ap-
proved by the manufacturer for compliance
could void the user’s authority to operate
the equipment.
This device complies with Part 15 of the
FCC Rules and RSS-210 of Industry
Canada.Operation is subject to the following two
conditions: (1) This device may not cause
harmful interference, and (2) this device
must accept any interference received, in-
cluding interference that may cause undes-
ired operation of the device.HEADLIGHTS
The headlight is a semi-sealed beam type which
uses a replaceable headlight (halogen) bulb. A
bulb can be replaced from inside the engine
compartment without removing the headlight as-
sembly.
CAUTION
cHigh pressure halogen gas is sealed
inside the halogen bulb. The bulb may
break if the glass envelope is scratched
or the bulb is dropped.
cWhen handling the bulb, do not touch
the glass envelope.
cDO NOT TOUCH THE BULB
cUse the same number and wattage as
originally installed:
Wattage 65/55Bulb No. HB5/9007*
*: Always check with the Parts Depart-
ment at a NISSAN dealer for the latest
parts information.
cDo not leave the bulb out of the head-
light reflector for a long period of time
as dust, moisture and smoke may enter
the headlight body and affect the per-
formance of the headlight.
LIGHTS
Maintenance and do-it-yourself8-33
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
02/24/03Ðtbrooks
X

10 Index
A
Air bag (See supplemental restraint
system)......................1-8
Air bag warning light...........1-19, 2-12
Air cleaner housing filter............8-22
Air conditioner
Air conditioner operation...........4-5
Air conditioner service............4-9
Air conditioner specification label.....9-12
Air conditioner system refrigerant and
lubrication recommendations........9-6
Heater and air conditioner controls.....4-2
Servicing air conditioner...........4-9
Air flow charts..................4-6
Alarm system
(See vehicle security system).........2-15
Anchor point locations.............1-42
Antenna.....................4-28
Anti-lock brake system (ABS).........5-24
Anti-lock brake warning light..........2-10
Audible reminders................2-15
Audio system..................4-10
Compact disc (CD) player.........4-15
FM-AM radio with compact disc (CD)
changer...................4-16
FM-AM radio with compact disc (CD)
player....................4-12
Radio....................4-10
Steering wheel audio control switch. . . .4-28
Auto-lock free-running hubs..........5-20Automatic
Automatic power window switch.....2-32
Automatic transmission fluid (ATF). . . .8-14
Driving with automatic transmission. . . .5-10
Transmission selector lever lock release .5-12
B
Battery......................8-18
Charge warning light............2-11
Battery replacement
(See remote keyless entry system).......3-7
Before starting the engine............5-9
Belts (See drive belts).............8-19
Brake
Anti-lock brake system (ABS).......5-24
Brake booster................8-30
Brake fluid..................8-16
Brake light (See stop light).........8-36
Brake pedal.................8-29
Brake system................5-23
Brake warning light.............2-10
Brake wear indicators........2-15, 8-29
Parking brake check............8-29
Parking brake operation..........5-15
Self-adjusting brakes............8-29
Break-in schedule................5-18
Brightness control
Instrument panel..............2-21
Bulb check/instrument panel..........2-9
Bulb replacement................8-36C
Capacities and recommended
fuel/lubricants...................9-2
Car phone or CB radio.............4-29
Cargo (See vehicle loading information) . . .9-13
CD player (See audio system).........4-15
Check engine indicator light
(See malfunction indicator light)........2-13
Child restraint with top tether strap......1-41
Child restraints.......1-23, 1-24, 1-30, 1-39
Precautions on child restraints.......1-30
Top tether strap anchor point locations . .1-42
Child safety rear door lock............3-4
Chimes, audible reminders...........2-15
Cleaning exterior and interior..........7-2
Clock...................4-13, 4-18
Clutch
Clutch fluid.................8-16
Cold weather driving..............5-27
Compact disc (CD) player...........4-15
Controls
Audio controls (steering wheel)......4-28
Heater and air conditioner controls.....4-2
Coolant
Capacities and recommended
fuel/lubricants.................9-2
Changing engine coolant..........8-10
Checking engine coolant level........8-9
Engine coolant temperature gauge.....2-5
Corrosion protection...............7-5
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
03/17/03Ðcathy
X

Hood release...................3-8
Horn.......................2-23
Hubs
Auto-lock free-running hubs........5-20
I
Ignition switch..................5-7
Important vehicle information label.......9-11
In-cabin microfilter...............8-23
Increasing fuel economy............5-18
Indicator lights and audible reminders
(See warning/indicator lights and audible
reminders).....................2-9
Inside mirror...................3-16
Instrument brightness control.........2-21
Instrument panel.................2-2
Interior light...................2-35
ISOFIX child restraints.............1-39
J
Jump starting...................6-9
K
Key ........................3-2
Keyless entry system
(See remote keyless entry system).......3-4L
Labels
Air conditioner specification label.....9-12
Emission control information label.....9-12
Engine serial number............9-11
F.M.V.S.S. certification label........9-11
Vehicle identification number
(VIN) plate..................9-10
Warning labels (for SRS)..........1-19
LATCH (Lower Anchors and Tether for
Children) System................1-39
License plate
Installing the license plate.........9-13
Light
Air bag warning light.........1-19, 2-12
Brake light (See stop light).........8-36
Bulb check/instrument panel........2-9
Bulb replacement..............8-36
Charge warning light............2-11
Fog light switch...............2-22
Headlight and turn signal switch......2-20
Headlights..................8-33
Interior light.................2-35
Light bulbs..................8-33
Low tire pressure warning light......2-11
Low washer fluid warning light.......2-12
Spotlights (See map light).........2-35
Warning/indicator lights and audible
reminders...................2-9
Lights
Map lights..................2-35
Lock
Child safety rear door lock..........3-4
Door locks..................3-2Glove box lock...............2-27
Power door locks...............3-3
Rear door lock................3-9
Low fuel warning light.............2-11
Low tire pressure warning light........2-11
Low tire pressure warning system........5-3
Low washer fluid warning light.........2-12
Luggage rack..................3-10
Luggage rack (see roof rack).........3-10
Luggage rack
(see roof rack with gear basket)........3-10
Luggage
(See vehicle loading information). . .9-13
M
Maintenance
General maintenance............8-2
Inside the vehicle...............8-3
Maintenance precautions..........8-5
Outside the vehicle..............8-2
Seat belt maintenance...........1-30
Under the hood and vehicle.........8-4
Malfunction indicator lamp (MIL)........2-13
Manual front seat adjustment..........1-2
Manual windows................2-33
Map lights....................2-35
Meters and gauges................2-3
Instrument brightness control.......2-21
Mirror
Inside mirror.................3-16
Outside mirror control........3-16, 3-17
Outside mirrors...............3-16
Vanity mirror.................3-15
Multi-remote control system
(See remote keyless entry system).......3-4
Multi-remote controller battery replacement. .8-32
10-3
ZREVIEW COPY:Ð2003 Xterra(xtr)
Owners Manual(owners)ÐUSA English(nna)
03/17/03Ðcathy
X