light Oldsmobile Alero 2003 s Repair Manual

Steam from an overheated engine can burn
you badly, even if you just open the hood. Stay away from the engine if you see or hear steam
coming from
it. Just turn it off and get
everyone away from the vehicle until
it cools
down. Wait
until there is no sign of steam or
coolant before you open the hood.
If you keep driving when your engine
is
overheated, the liquids in it can catch fire. You
or others could be badly burned. Stop your
engine
if it overheats, and get out of the
vehicle
until the engine is cool.
Notice: If your engine catches fire because you
keep driving with no coolant, your vehicle can
covered by your warranty.
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If No Steam Is Coming From Your
Engine
An overheat warning, along with a low coolant light, can
indicate a serious problem. See
Low Coolant Warning
Light
on page 3-31.
If you get an engine overheat warning with no low
coolant light, but see or hear no steam, the problem may
not be too serious. Sometimes the engine can get a
little too hot when you:
Climb a long hill on a hot day.
Stop after high-speed driving.
0 Idle for long periods in traffic.
0 Tow a trailer.
If you get the overheat warning with no sign of steam,
try this for a minute or
so:
1. In heavy traffic, let the engine idle in NEUTRAL (N)
while stopped. If it is safe to do so, pull off the road,
engine idle.
speed and open the window as necessary.
shiff !e PPRK (P) 9r ?!ENT!?P.L (N) 2nd !et !!-!e
2. Turn on your heater to full hot at the highest fan
5-27

How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then
remove the cap again and look at the fluid level on the
dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid
to bring the level up to
the mark.
What to Use
To determine what kind of fluid to use, see Part Dr
Recommended Fluids and Lubricants on page 6- 15.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer’s instructions before use.
If you will
be operating your vehicle in an area where the
temperature may fall below freezing, use
a fluid that has
sufficient protection against freezing. See
Engine
Compartment Overview on page
5-12 for reservoir
location.
Adding Washer Fluid
Your vehicle has a low
washer fluid telltale that
will come on in the
WASHER
FLU ID
instrument panel cluster
when the washer fluid
is low.
See
Low Washer Fluid Warning Light on page 3-36 for
more information.
5-36

BRAKE
I I
United States
I I
Canada
When your brake fluid falls
to a low level, your brake
warning light will come on. See
Brake System Warning
Light on page
3-28.
What to Add
When you do need brake fluid, use only DOT-3 brake
fluid. Use new brake fluid from a sealed container
only. See
Part D: Recommended Fluids and Lubricants
on page
6- 15.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it.
This will help
keep dirt from entering the reservoir.
\. ._h the wrong kinc~ luid in you1 re
system, your brakes may not work well, or
they may not even work at all.
This could
cause a crash. Always use the proper
brake fluid.
Notice:
Using the wrong fluid can badly damage brake
system parts. For example, just a few drops
of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts
so badly that they’ll have to be replaced.
Don’t let someone put in the wrong kind of fluid.
If you spill brake fluid on your vehicle’s painted
surfaces, the paint finish can be damaged. Be careful not to spill brake fluid on your vehicle. If
you do, wash
it off immediately. See
“Appearance Care’’ in the Index.
5-39

Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal firmly).
--
le bra wear warning sound means that
soon your brakes won’t work well. That could
lead to an accident. When you hear the brake
wear warning sound, have your vehicle
serviced.
Notice: Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes. Properly torqued
wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence
to GM torque specifications.
Brake linings should always be replaced as complete
axle sets.
See
Brake System Inspection on page 6-14.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or
if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a moderate brake stop, your disc
brakes adjust for wear.
If you rarely make a moderate
or heavier stop, then your brakes might not adjust
correctly. If you drive in that way, then
- very
carefully
- make a few moderate brake stops about
every
1,000 miles (1 600 km), so your brakes will adjust
properly.
5-40

Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start your
vehicle. Be sure to follow the steps below to do it safely.
I- Ba..,ries can hi.- - you. ’_ --?y cal. Je c-.lgerous
because:
They contain acid that can burn you.
They contain gas that can explode or
They contain enough electricity to
ignite.
burn you.
If you don’t follow these steps exactly, some
or all of these things can hurt you.
Notice: Ignoring these steps could result in costly
damage to your vehicle that wouldn’t be covered
by your warranty.
Trying to start your vehicle by pushing or pulling
it
won’t work, and it could damage your vehicle.
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice: If the other system isn’t a 12-volt system
with a negative ground, both vehicles can be
damaged.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren’t touching
each other.
If they are, it could cause a ground
connection you don’t want.
You wouldn’t be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved in
the jump start procedure. Put an automatic
transaxle in PARK (P) or a manual transaxle in
NEUTRAL before setting the parking brake.
Notice: If you leave your radio on, it could be badly
damaged. The repairs wouldn’t be covered by
your warranty.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter. Turn
off the radio and all lamps that aren’t
needed. This will avoid sparks and help save
both batteries. And it could save your radio!
4. Open the hoods and locate the batteries. Find the
positive
(+) and negative (-) terminal locations on
each vehicle. See
Engine Compartment Overview
on page
5-12 for more information on location.
5-42

An electric fan can start up even wt.-.r the
engine
is not running and can injure you. Keep
hands, clothing and tools away from any
underhood electric fan.
m rn
Using a match near a battery can cause battery
gas to explode. People have been hurt doing
this, and some have been blinded. Use a
flashlight if you need more
light.
Be sure the battery has enough water. You
don’t need to add water tsthe ACDelco@
battery installed
in your new vehicle. But if a
battery has filler caps, be sure the right
amount of fluid
is there. If it is low, add water
to take care of that first. If you don’t, explosive
gas could be present.
CAUTION: (Continued) Battery fluid contains acid that can
burn you.
Don’t get
it on you. If you accidentally get it in
your eyes or on your skin, flush the place with
water and get medical help immediately.
I Fans or other moving el,,,ne parts can ..., ure
you badly. Keep your hands away from moving
parts once the engine
is running.
5. Check that the jumper cables don’t have loose or
missing insulation.
If they do, you could get a
SI Iucln. I I IC VCIIICIIG~ UWUIU UG UCAIIIUY~U CUW. -L--I- TI-- ..-L.:-1-,. mA,,lA Lm An-mmr.P4 tnn
Before you connect the cables, here are some
basic things you should know. Positive
(+) will go to
positive
(+) or to a remote positive (+) terminal if
the vehicle has one. Negative (-) will go to a heavy,
unpainted metal engine part or to a remote
negative
(-) terminal if the vehicle with the dead
battery has one.
5-43

Uniform Tire Quality Grading
Mixing tires could cause you to lose control
while driving. If you mix tires of different sizes or types (radial and bias-belted tires), the
vehicle may not handle properly, and you could have a crash. Using tires
of different
sizes may also cause damage to your vehicle.
Be sure to use the same size and type tires on
all wheels.
It's all right to drive with your
compact spare, though.
It was developed for
use on your vehicle.
I If you use bias-ply tires on your vehicle. the I
wheel rim flanges could develop cracks after
many miles of driving.
A tire and/or wheel
could fail suddenly, causing a crash. Use only
radial-ply tires with the wheels on your vehicle. Quality grades can
be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
Treadwear 200 Traction AA Temperature A
The following information relates to the system
developed by the United States National Highway
Traffic Safety Administration, which grades tires by
treadwear, traction and temperature performance. (This
applies only to vehicles sold in the United States.)
The grades are molded on the sidewalls of most
passenger car tires. The Uniform Tire Quality Grading
system does not apply to deep tread, winter-type
snow tires, space-saver or temporary use spare tires,
tires with nominal rim diameters of 10 to 12 inches
(25 to
30 cm), or to some limited-production tires.
While the tires available
on General Motors passenger
cars and light trucks may vary with respect to these
grades, they must also conform to federal safety
Performance Criteria (TPC) standards.
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5-57

GM Vehicle Care/Appearance Materials
(cont’d) GM
Vehicle Care/Appearance Materials
kont’d)
Description Usage
Finish Enhancer Removes dust,
fingerprints, and surface
contaminants, Spray on
wipe
off.
Removes swirl marks,
fine scratches and other
light surface
contamination.
Swirl Remover Polish
Cleaner Wax
I
Removes light scratches
and protects finish.
Medium foaming
shampoo. Cleans and
~i~cjmr~rJ~hle and
Wash Wax Concentrate lightly waxes.
I phosphate free. Description
Usage
Quickly and easily
removes spots and stains
from carpets, vinyl and
cloth upholstery.
Odorless spray odor
Spot
Lifter
Odor Eliminator eliminator
used on
fabrics, vinyl, leather and
carDet.
See your General Motors parts department for these
products. See
Part D: Recommended fluids and
Lubricants on page 6- 15.
5-79

Relays 16
17
18
19
20 21
22
Fuses
23-32 33
34
35
36
37
36
39
40 Usage
Air Conditioning Compressor
Not Used
Fuel Pump
Automatic Headlamp System
Automatic Headlamp System
Horn
Daytime Running Lamps (DRL)
Usage
Spare Fuse Holder
Rear Defog
ACC~SSGP~ Power Outlets, Cigarette
Lighter
Generator Not Used
Air Conditioning Compressor, Body
Function Control Module
Powertrain Control Module (PCM)
Anti-Lock Brakes (ABS)
A ..I -._-- +:- T --.---., I, r\ULUI I Idllb I I C€l13C€AlG
Fuses 41
42
43
44
45
46 47
48 49
50
51
52
53
54
55
56
57 Usage
Ignition System
Back-up Lamps, Brake Transaxle
Shift Interlock
Horn
PCM
Parking Lamps
Climate Control System, Air
Conditioning
Canister Vent Valve, Exhaust
Oxygen Sensors
Fuel Pump, Injectors
Not Used
Right Headlamp
Left Headlamp
Cooling Fan
#2
HVAC Blower (Climate Control)
Crank Cooling Fan
#2 Ground
Fuse Puller for Mini Fuses
Not Used
5-85

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(1
66 000 km) should be repeated after 100,000 miles
(1
66 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles
(240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-9
and Part C: Periodic Maintenance Inspections on
page
6- 13.
Footnotes
t The U.S. EfMrmmef%al Prdectim Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
,iia;ii;eiiaiic.e be ,.ec.ui.u'eu'.
+ A good time to check your brakes is during tire
rotation. See Brake System Inspection on page
6-14.
Engine Oil Scheduled Maintenance
Change engine oil and filter as indicated by the GM
Oil Life SystemTM (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This
is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that
oil life has been
diminished, it
wi!! indicate that an oil change is
necessary. A CHANGE OIL light will come on. Change
your oil as soon as possible within the next two
times you stop for fuel. It is possible that,
if you are
driving under the best conditions, the oil life system may
not indicate that an oil change is necessary for over a
year. However, your engine oil and filter must
be
must be reset. It is also important to check your oil
regularly and keep it at the proper level.
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6-5