brake OPEL ASTRA J 2014 Manual user

Vehicle care229BrakesIn the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for the vehicle. Brake
and clutch fluid 3 285.
Vehicle battery
Vehicles without stop-start system
will be equipped with a lead acid
battery. Vehicles with stop-start
system will be equipped with an
AGM battery which is not a lead acid
battery.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.

242Vehicle care
2. Unscrew the plastic securing nutfrom the inside by hand.
3. Carefully withdraw the tail lightassembly from recesses and
remove. Make sure that the cable duct remains in position.
4. Detach the cable from the retainer.
5. Detach the wiring plug from the bulb carrier.
6. Unscrew the three screws with a screwdriver and remove the bulb
carrier from the light assembly.
7. Remove and replace the bulb by withdrawing or pushing the bulb
slightly into the socket and
rotating anticlockwise:
Tail light ( 1)
Brake light ( 2)
Turn signal light ( 3)
8. Insert the bulb carrier into the tail light assembly and screw into
place. Connect the wiring plug
and press the cable into the
retainer. Fit light assembly with
the retaining pins into the
recesses of the car body and
tighten the securing nut from the
inside of the load compartment.

244Vehicle care
1. Remove cover on the respondingside.
2.Unscrew two plastic securing nuts
from the inside by hand.
3. Carefully withdraw tail light assembly from recesses and
remove. Make sure that the cable duct remains in position.
4. Detach wiring plug from bulb carrier.
5. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light/Brake light ( 1)
Turn signal light ( 2)
6. Insert bulb holder and turn clockwise. Connect the wiring
plug. Fit light assembly with the
retaining pins into the recesses of
the car body and tighten the
securing nuts from the inside of
the load compartment. Attach
cover.
Light assembly in the tailgate
1. Open the tailgate and remove the
cover on the respective side.

246Vehicle care
4. Carefully withdraw tail lightassembly from recesses and
remove. Make sure that the cable duct remains in position.
5. Detach wiring plug from bulb carrier.
6. Remove the bulb holder byturning anticlockwise and replace
the bulb by withdrawing or
pushing the bulb slightly into the
socket and rotating anticlockwise:
Tail lights ( 1 + 2)
Turn signal light ( 3)
Brake light ( 4)
7. Connect the wiring plug and press
the cable into the retainer. Fit light assembly with the retaining pins
into the recesses of the car body
and tighten the securing nuts from
the inside of the load
compartment. Attach cover.
When assembling press the blind
on the left-hand side into the
rubber grommets to reach full
retention force.
Light assembly in the tailgate
1. Open the tailgate and remove the
blind covers on the respective
side.
2. Unscrew and remove the screws. 3. Remove the tail light assembly and detach wiring plug from the
bulb carrier.

248Vehicle care
2. Unscrew both plastic securingnuts from the inside by hand.
3. Carefully withdraw the lightassembly from the recesses and
remove.
4. Detach wiring plug from bulb carrier.
5. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light/Brake light ( 1)
Turn signal light ( 2)
version with Light Emitting Diode
(LED)
Only turn signal light ( 2) can be
changed.
6. Insert and turn bulb holder clockwise into the tail light
assembly. Connect the wiring
plug with the light assembly. Fit
light assembly with the retaining
pins into the recesses of the car
body and tighten the securing
nuts from the inside of the load
compartment. Close cover and
engage.
Light assembly in the tailgate
1. Open the tailgate and remove the
covers on the respective side.

254Vehicle care
No.Circuit15Engine control module16Starter17Transmission control module18Heated rear window19Front power windows20Rear power windows21Rear electrical centre22Left high beam (Halogen)23Headlamp washer system24Right low beam (Xenon)25Left low beam (Xenon)26Front fog lights27Diesel fuel heating28Start stop system29Electric parking brake30ABS31Adaptive cruise controlNo.Circuit32Airbag33Adaptive forward lighting, auto‐
matic light control34Exhaust gas recirculation35Exterior mirror, rain sensor36Climate control37Canister vent solenoid38Vacuum pump39Central control module40Windscreen washer, rear
window washer system41Right high beam (Halogen)42Radiator fan43Windscreen wiper44Windscreen wiper45Radiator fan46–No.Circuit47Horn48Radiator fan49Fuel pump50Headlamp levelling, adaptive
forward lighting51Air shutter52Auxiliary heater, diesel engine53Transmission control module,
engine control module54Vacuum pump, instrument
panel cluster, heating ventila‐
tion, air conditioning system
After having changed defective fuses,
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunction may occur.

264Vehicle careTread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons it is recommended that the tread depth of the tyres on
one axle should not vary by more than
2 mm.
The legally permissible minimum
tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
is the same as before.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.
Changing tyre and wheel
size If tyres of a different size than those
fitted at the factory are used, it may be necessary to reprogramme the
speedometer as well as the nominal
tyre pressure and make other vehicle
modifications.
After converting to a different tyre
size, have the label with tyre
pressures replaced.9 Warning
Use of unsuitable tyres or wheels
may lead to accidents and will
invalidate the vehicle type
approval.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.
9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.

Vehicle care265Tyre chains
Use tyre chains only on front wheels.
9Warning
Damage may lead to tyre blowout.
5-door hatchback, 4-door notchback,
Sports tourer
Always use fine mesh chains that add no more than 10 mm to the tyre tread
and the inboard sides (including chain
lock).Tyre chains are only permitted on
tyres of size 205/60 R 16 and
215/50 R 17.3-door hatchback
Tyre chains are permitted on tyres of
size 225/55 R 17. Always use fine
mesh chains that add no more than
10 mm to the tyre tread and the
inboard sides (including chain lock).
Tyre chains are also permitted on
tyres of size 245/45 R 18. Always use fine mesh chains that add no more
than 7 mm to the tyre tread and the
inboard sides (including chain lock).OPC Version
Tyre chains are permitted on tyres of
size 235/45 R 18. Always use fine
mesh chains that add no more than
10 mm to the tyre tread and the
inboard sides (including chain lock).General
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread can be
repaired with the tyre repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding 4 mm or that
is at tyre's sidewall cannot be repaired with the tyre repair kit.9 Warning
Do not drive faster than 80 km/h.
Do not use for a lengthy period.
Steering and handling may be
affected.
If you have a flat tyre:
Apply the parking brake and engage
first gear, reverse gear or P.
The tyre repair kit is in a compartment under the floor cover in the load
compartment or, on version with rear
carrier system, in the drawer under
the passenger seat 3 64.

Vehicle care269
Make the following preparations and
observe the following information:
■ Park the vehicle on a level, firm and
non-skid surface. The front wheels
must be in the straight-ahead
position.
■ Apply the parking brake and engage first gear, reverse gear or
P .
■ Remove the spare wheel 3 272.
■ Never change more than one wheel
at once.
■ Use the jack only to change wheels
in case of puncture, not for
seasonal winter or summer tyre
change.
■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the
vehicle when it is jacked-up.
■ Never crawl under a jacked-up vehicle.■ Do not start the vehicle when it is
raised on the jack.
■ Clean wheel nuts and thread with a
clean cloth before mounting the
wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Disengage wheel nut caps with a screwdriver and remove. Pull off
the wheel cover with the hook.
Vehicle tools 3 258.
Alloy wheels: Disengage wheel
nut caps with a screwdriver and
remove. To protect the wheel,
place a soft cloth between the
screwdriver and the alloy wheel.
Alloy wheels with centre wheel
bolt cap: Disengage centre cap by
inserting and pulling the extractor
in the recess of the brand
emblem, vehicle tools 3 258.
2. Two types of jacks and wheel nut wrenches are possible dependingon the version, vehicle tools
3 258.
Variant 1a with rigid wheel
wrench:

Vehicle care277
■Never expose the vehicle battery to
naked flames or sparks.
■ A discharged vehicle battery can already freeze at a temperature of
0 °C. Defrost the frozen vehicle
battery before connecting jump
leads.
■ Wear eye protection and protective
clothing when handling a vehicle
battery.
■ Use a booster vehicle battery with the same voltage (12 Volts). Its
capacity (Ah) must not be much less than that of the discharged
vehicle battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged vehicle battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the vehicle battery
during jump starting.■ Do not allow the terminals of one lead to touch those of the other
lead.
■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake, transmission in neutral, automatic
transmission in P.
■ Open the positive terminal protection caps of both vehicle
batteries.Lead connection order:
1. Connect the red lead to the positive terminal of the booster
vehicle battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged vehicle battery.
3. Connect the black lead to the negative terminal of the booster
vehicle battery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump.