engine OPEL INSIGNIA 2018 Manual Online

258Vehicle careNo.Circuit1–2–3ABS4–5–6Tailgate7Fog light8Memory module9Heated windscreen10Seat lumbar11DC/DC battery12Heated rear window13Heated mirror14–15–16Front wiper17Power seat, passengerNo.Circuit18Sunblind19Power seat, driver20–21Sunroof22Rear wiper/Airbag23Adaptive forward lighting24–25–26Transmission control module27Ignition/Instrument panel28–29Rear view camera/Air vent30Malfunction indicator light/
Trailer31–32Camera33Seat heat front34Seat heat rearNo.Circuit35Damping/All-wheel drive36Fuel system37–38–39–40Steering wheel lock41–42–43Heated steering wheel44Headlight range adjustment45–46Engine control module47–48DC/DC converter/Air vent/E-
Boost49Rear door control module50–51–

Vehicle care259No.Circuit52–53–54–55–56Starter57–58–59Left headlight (LED)60Cooling fan61–62–63–64–65Climate control66–67–68–No.Circuit69Right high beam (Halogen)/
Right headlight (LED)70Left high beam (Halogen)71–72Starter73–74Transmission control module75Engine control module76Exhaust reduction system77–78Horn79Washer system80–81Engine control module82–83Ignition coil84Ignition coil85PowertrainNo.Circuit86–87Diesel fuel heating88Air shutter89–90–91–92After boil pump93Electronic key system94–95Coolant pump96Diesel fuel heating97–98–99Coolant pump
After having changed defective fuses,
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunction may occur.

260Vehicle careInstrument panel fuse box
In left-hand drive vehicles, the fuse
box is behind a cover in the
instrument panel.
Disengage cover at the side and
remove.
In right-hand drive vehicles, the fuse
box is located behind a cover in the
glovebox. Open the glovebox and
remove the cover.
No.Circuit1Left power window2Right power window3Body control module4Climate control fan5Body control module6Trailer provisions7Rear seat power folding8Body control module9Engine control module10Head-up display11NO x reduction/Pipe heater12NO
x reduction/Soot sensor13UREA module14Heated steering wheel15Transmission control module16Amplifier17Alarm

Vehicle care263Tyre designations
E.g. 215/60 R 16 95 V215:tyre width, mm60:cross-section ratio (tyre height
to tyre width), %R:belt type: RadialRF:type: RunFlat16:wheel diameter, inches95:load index e.g. 95 is equivalent to 690 kgV:speed code letter
Speed code letter:
Q:up to 160 km/hS:up to 180 km/hT:up to 190 km/hH:up to 210 km/hV:up to 240 km/hW:up to 270 km/h
Choose a tyre appropriate for the
maximum speed of your vehicle.
The maximum speed is achievable at
kerb weight with driver (75 kg) plus
125 kg payload. Optional equipment
could reduce the maximum speed of
the vehicle.
Performance 3 294.
Directional tyres
Directional tyres should be mounted
so that they rotate in the correct
direction. The proper rotation
direction is indicated by a symbol (e.g. an arrow) on the sidewall.
Tyre pressure
Check the pressure of cold tyres at
least every 14 days and before any
long journey. Do not forget the spare
wheel. This also applies to vehicles
with tyre pressure monitoring system.
Tyre pressure 3 301.
The tyre pressure information label
on the left door frame indicates the
original equipment tyres and the
correspondent tyre pressures.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Make sure tyre loading setting
matches the current tyre pressure.
Tyre loading 3 264.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify drive axle and body style.
2. Identify the engine identifier code.
Engine data 3 293.
3. Identify the respective tyre.

270Vehicle care2.Type 1: screw the compressor air
hose to the connection on the
sealant bottle and fit the sealant
bottle into the retainer on the
compressor.
Type 2: remove screw plug from
the compressor and from the
sealant bottle. Screw the bottle on the compressor without removing
the tinfoil from the bottle.
3. Set the compressor near the tyre in such a way that the sealant
bottle is upright.
4. Unscrew valve cap from defective
tyre.
5. Type 1: screw the filler hose to the
tyre valve.
Type 2: remove protection cap
from filler hose and screw the filler
hose to the tyre valve. The air
release valve must be closed (turn
clockwise).
6. The switch on the compressor must be set to J.
7. Connect the compressor plug to the power outlet or cigarette
lighter socket.
To avoid discharging the battery,
we recommend running the
engine.
8. Set the rocker switch on the compressor to I. The tyre is filled
with sealant.

Vehicle care277Jump starting
Do not start with quick charger.
A vehicle with a discharged vehicle
battery can be started using jump
leads and the vehicle battery of
another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
● Never expose the vehicle battery
to naked flames or sparks.
● A discharged vehicle battery can already freeze at a temperature
of 0 °C. Defrost the frozen battery before connecting jump leads.
● Wear eye protection and protective clothing when
handling a battery.
● Use a booster battery with the same voltage (12 Volts). Its
capacity (Ah) must not be much less than that of the discharged
vehicle battery.
● Use jump leads with insulated terminals and a cross section of
at least 16 mm 2
(25 mm 2
for
diesel engines).
● Do not disconnect the discharged
vehicle battery from the vehicle.
● Switch off all unnecessary electrical consumers.
● Do not lean over the vehicle battery during jump starting.
● Do not allow the terminals of one
lead to touch those of the other
lead.● The vehicles must not come into contact with each other during
the jump starting process.
● Apply the parking brake, transmission in neutral,
automatic transmission in P.
Open the positive terminal protection
caps of both vehicle batteries.
Lead connection order: 1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.

278Vehicle care3. Connect the black lead to thenegative terminal of the booster
battery.
4. Connect the other end of the black
lead to a vehicle grounding point
of your vehicle in the engine
compartment.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump.
2. After five minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of one
minute.
3. Allow both engines to idle for approx. three minutes with the
leads connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle
Disengage cap at slot and remove
downwards.
The towing eye is stowed with the
vehicle tools 3 261.
Screw in the towing eye as far as it will
go until it stops in a horizontal
position.
Attach a tow rope – or better still a tow
rod – to the towing eye.
The towing eye must only be used for towing and not for recovering the
vehicle.
Switch on ignition to release steering
wheel lock and to permit operation of
brake lights, horn and windscreen
wiper.
Switch the selector lever to neutral.
Release the parking brake.

Vehicle care279Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust gases from the towing vehicle, switch on the
air recirculation and close the
windows.
Vehicles with manual transmission
and All-wheel drive: If the vehicle is
towed with all four wheels on the
ground then there are no technical
limitations for speed and distance. If
only one axle has been raised, the
maximum speed is 50 km/h. There is
no distance limitation.
Vehicles with automatic transmission and All-wheel drive: The vehicle must
be towed facing forwards. If the
vehicle is towed with all four wheels
on the ground, the maximum speed is 50 km/h and for a maximum of
50 km. If the front axle has been
raised, the maximum speed is
50 km/h. There is no distance
limitation.
Seek the assistance of a workshop.
After towing, unscrew the towing eye.
Iinsert cap with the outer flange into
the recess and fix cap by pushing.
Towing another vehicle
Disengage cap at bottom and remove downwards.
The towing eye is stowed with the
vehicle tools 3 261.
Screw in the towing eye as far as it will
go until it stops in a horizontal
position.
The lashing eye at the rear
underneath the vehicle must never be used as a towing eye.
Attach a tow rope – or better still a tow
rod – to the towing eye.
The towing eye must only be used for towing and not for recovering a
vehicle.

Vehicle care281Do not clean the engine compartment
with a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the
vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Have the door hinges of all doors
greased by a workshop.
Do not use hard objects to remove
spots of tar. Use tar removal spray on painted surfaces.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing
Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts must not be treated with wax or polishing agents.
Windows and windscreen wiper
blades
Use a soft lint-free cloth or chamois
leather together with window cleaner and insect remover.
When cleaning the rear window from
inside, always wipe in parallel to the
heating element to prevent damage.
For mechanical removal of ice, use a
sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.
Clean smearing wiper blades with a
soft cloth and window cleaner.
Remove dirt residues from smearing
wiper blades by using a soft cloth and window cleaner. Also make sure to
remove any residues such as wax,
insect residues and similar from the
window.Ice residues, pollution and continuous
wiping on dry windows will damage or
even destroy the wiper blades.
Sunroof
Never clean with solvents or abrasive agents, fuels, aggressive media
(e.g. paint cleaner, acetone-
containing solutions etc.), acidic or
highly alkaline media or abrasive
pads. Do not apply wax or polishing
agents to the sunroof.
Wheels and tyres Do not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.
Paintwork damage Rectify minor paintwork damage with
a touch-up pen before rust forms.
Have more extensive damage or rust
areas repaired by a workshop.

Service and maintenance285driving at high altitude and large
variations of temperature. Under
these severe operating conditions, certain service work may be required
more frequently than the regular service interval.
The international service intervals are
valid for the countries which are not
listed in the European service
intervals.
Service display 3 105.
Confirmations Confirmation of service is recorded inthe Service and Warranty Booklet.
The date and mileage is completed
with the stamp and signature of the
servicing workshop.
Make sure that the Service and
Warranty Booklet is completed
correctly as continuous proof of
service is essential if any warranty or
goodwill claims are to be met, and is
also a benefit when selling the
vehicle.Service interval with remaining
engine oil life duration
The service interval is based on
several parameters depending on
usage.
The service display lets you know
when to change the engine oil.
Service display 3 105.Recommended fluids,
lubricants and parts
Recommended fluids andlubricants
Only use products that meet the
recommended specifications.9 Warning
Operating materials are
hazardous and could be
poisonous. Handle with care. Pay
attention to information given on
the containers.
Engine oil
Engine oil is identified by its quality
and its viscosity. Quality is more
important than viscosity when
selecting which engine oil to use. The oil quality ensures e.g. engine
cleanliness, wear protection and oil
aging control, whereas viscosity
grade gives information on the oil's
thickness over a temperature range.