engine OPEL KARL 2018 Repair Manual

142Vehicle careCaution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 176.
Brakes In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid
9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes,
skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 176.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the vehicle battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to vehicle battery
discharge. Disconnect the clamp from
the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Battery discharge protection 3 98.
Disconnecting the battery
If the vehicle's battery is to be
disconnected (e.g. for maintenance
work), the alarm siren must be
deactivated as follows: Switch the
ignition on then off, then disconnect
the vehicle's battery within
15 seconds.

144Vehicle careWiper blade replacement
Lift the wiper arm. Press release lever
and detach the wiper blade.
Attach the wiper blade slightly angled to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm. Push the wiper blade,
slightly angled to the wiper arm
downwards until it disengages.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base! Do
not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check
After a bulb replacement switch on
the ignition, operate and check the
lights.

150Vehicle careInterior lightsCourtesy light, reading lights 1. To remove, prise the opposite side of the lamp switch using a
flat-blade screwdriver. (Be careful
not to make scratches.)
2. Remove the bulb.
3. Replace the bulb.
4. Reinstall the lamp assembly.
Load compartment light
1. Prise the lamp out with a screwdriver.
2. Remove bulb.
3. Insert new bulb.
4. Install lamp.
Instrument panel illumination
Have bulbs replaced by a workshop.
Electrical system
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● In the front left of the engine compartment.
● On the driver's side behind a cover in the instrument panel.
Before replacing a fuse, turn off the
respective switch and the ignition.

Vehicle care151There are different kinds of fuses in
the vehicle. Some types of fuses in
the vehicle may differ from the ones
illustrated.
Depending on the type of fuse, a
blown fuse can be recognized by its
melted wire. Do not replace the fuse until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.
Place the fuse extractor on the
various types of fuse from the top, and
withdraw fuse.

152Vehicle careEngine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover, lift it upwards
and remove.
No.Circuit1Tailgate2–3Heated rear window4Heated exterior mirror5Sunroof6Transmission control module7Engine control module8–9ABS10Body control module, voltage11Rear view camera12–13–14Engine control module/Trans‐
mission control module15Injection system/Starter16Fuel pump17Engine control module1

Vehicle care153No.Circuit18Engine control module219Injection system/Ignition20Air conditioning system21Battery sensor22Electric steering column lock23Cooling fan low24–25Exterior mirror switch26Engine control module/Manual
transmission automated
module27Fuel system28Brake system29Seat occupancy recognition30Headlight range adjustment31Horn32Front fog light33High beam leftNo.Circuit34High beam right35–36Rear wiper37Cornering light left38Washer system39Cornering light right40–41–42Starter 243Instrument panel44Manual transmission auto‐
mated, DC-DC converter45Starter 146ABS47Cooling fan high48Front wiper49Body control module/Retained
power offAfter having changed defective fuses
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunction may occur.
Instrument panel fuse box
The fuse box is located on the driver's
side behind a cover in the instrument
panel.
To open the compartment, compress
the locking tabs, fold cover down and
remove.

Vehicle care157The tyre pressure information label
on the driver's door frame indicates the original equipment tyres and the
correspondent tyre pressures.
The tyre pressure data refers to cold
tyres. It applies to summer and winter
tyres.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options.
For the correct tyre pressure value,
follow the procedure below:
● Identify the engine identifier code. Engine data 3 184.
● Identify the respective tyre.
For the tyres approved for your
vehicle, refer to the EEC Certificate of Conformity provided with your vehicle
or other national registration
documents.The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
9 Warning
For specific tyres the
recommended tyre pressure as
shown in the tyre pressure table may exceed the maximum tyre
pressure as indicated on the tyre.
Never exceed the maximum tyre
pressure as indicated on the tyre.
If the tyre pressure must be reduced
or increased, switch off ignition. After
adjusting tyre pressure switch on
ignition and select the relevant setting on the page Tyre Load in the Driver
Information Centre 3 77.
Temperature dependency
The tyre pressure depends on the temperature of the tyre. During
driving, tyre temperature and
pressure increase. Tyre pressure
values provided on the tyre
information label and tyre pressure
chart are valid for cold tyres, which
means at 20 °C.
The pressure increases by nearly
10 kPa for a 10 °C temperature
increase. This must be considered
when warm tyres are checked.
The tyre pressure value displayed in
the Driver Information Centre shows
the real tyre pressure. A cooled down tyre will show a decreased value,
which does not indicate an air leak.
Tyre pressure monitoringsystem
The tyre pressure monitoring system
checks the pressure of all four tyres
once a minute when vehicle speed
exceeds a certain limit.

Vehicle care1631. Open the floor cover.
2. Remove the compressor and thesealant bottle.
3. Remove the electrical connectioncable and air hose from the
storage compartments on the
underside of the compressor.
4. Screw the compressor air hose to
the connection on the sealant
bottle.
5. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.
6. Unscrew valve cap from defective
tyre.
7. Screw the filler hose to the tyre valve.
8. The switch on the compressor must be set to J.
9. Connect the compressor plug to the power outlet or cigarette
lighter socket.
To avoid discharging the battery, we recommend running the
engine.

170Vehicle care● A discharged vehicle battery canalready freeze at a temperature
of 0 °C. Defrost the frozen battery before connecting jump leads.
● Wear eye protection and protective clothing when
handling a battery.
● Use a booster battery with the same voltage (12 Volts). Its
capacity (Ah) must not be much less than that of the discharged
battery.
● Use jump leads with insulated terminals and a cross section of
at least 16 mm 2
.
● Do not disconnect the discharged
vehicle battery from the vehicle.
● Switch off all unnecessary electrical consumers.
● Do not lean over the battery during jump starting.
● Do not allow the terminals of one
lead to touch those of the other
lead.
● The vehicles must not come into contact with each other during
the jump starting process.● Apply the parking brake, transmission in neutral.
● Open the positive terminal protection caps of both vehicle
batteries.
Lead connection order:
1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.
3. Connect the black lead to the negative terminal of the booster
battery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump.
2. After five minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
one minute.
3. Allow both engines to idle for approx. three minutes with the
leads connected.

172Vehicle careCaution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust gases from the towing vehicle, switch on the
air recirculation and close the
windows.
The vehicle must be towed facing
forward, not faster than 88 km/h. In all
other cases and when the
transmission is defective, the front
axle must be raised off the ground.
Seek the assistance of a workshop.
After towing, unscrew the towing eye.
Insert cap and engage in the front
bumper.
Appearance care
Exterior care
Locks The locks are lubricated at the factoryusing a high quality lock cylinder
grease. Use a de-icing agent only
when absolutely necessary, as this
has a degreasing effect and impairs
lock function. After using a de-icing
agent, have the locks regreased by a workshop.
Washing The paintwork of your vehicle is
exposed to environmental influences.
Wash and wax your vehicle regularly. When using automatic vehicle
washes, select a programme that
includes waxing.
Bird droppings, dead insects, resin,
pollen and the like should be cleaned
off immediately, as they contain
aggressive constituents which can
cause paint damage.If using a car wash, comply with the
car wash manufacturer's instructions.
The windscreen wiper and rear
window wiper must be switched off.
Remove antenna and external
accessories such as roof racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.
Clean bright metal mouldings with a
cleaning solution approved for
aluminium to avoid damages.Caution
Always use a cleaning agent with
a pH value of four to nine.
Do not use cleaning agents on hot surfaces.
Have the door hinges of all doors
greased by a workshop.
Do not clean the engine compartment with a steam-jet or high-pressure jet
cleaner.