Engine OPEL KARL 2019 Workshop Manual

128Vehicle careVehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system uses
extremely high voltage. Do not
touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Move the safety catch sideways to the left vehicle side and open the bonnet.

Vehicle care1299Warning
When the engine is hot, touch the
bonnet support rod at the foam
padding only.
Lift the bonnet, remove the bonnet
support rod from the holder and
secure the bonnet support rod
properly.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Closing
Before closing the bonnet, make sure that all caps are closed properly, then
press the support into the holder.
Lower the bonnet and allow it to fall
into the latch from a low height
(20-25 cm). Check that the bonnet is
engaged.
Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of oil is used.
Recommended fluids and lubricants
3 165.
The maximum engine oil
consumption is 0.6 l per 1000 km.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 minutes.Pull out the dipstick, wipe it clean,
reinsert it fully, pull out and read the
engine oil level.
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
We recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not exceed
the MAX mark on the dipstick.

130Vehicle careCaution
Overfilled engine oil must be
drained or suctioned out. If the oil exceeds the maximum level, do
not start the vehicle and contact a
workshop.
Capacities 3 172.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C. In
northern countries with very low
temperatures the factory filled coolant
provides frost protection down to
approx. -37 °C.
Caution
Only use approved antifreeze.
Coolant and antifreeze 3 165.
Coolant levelCaution
Too low a coolant level can cause
engine damage.
If the cooling system is cold, the
coolant level should be above the
filling line mark. Top up if the level is
low.
9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have
the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.

Vehicle care131Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 165.
Brakes
In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 165.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the vehicle battery. Avoid the use of
unnecessary electrical consumers.

134Vehicle careBulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base! Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check After a bulb replacement switch on
the ignition, operate and check the
lights.Halogen headlights
Low beam and high beam
1. On left vehicle side: rotate and pull
out the filling pipe of the
windscreen washer fluid
container.
2. Remove fuse box cover (left side of the vehicle only).
3. Press both clips together anddetach plug connector from bulb.

140Vehicle careElectrical systemFuses
Data on the replacement fuse must
match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● In the front left of the engine compartment.
● On the driver's side behind a cover in the instrument panel.
Before replacing a fuse, turn off the
respective switch and the ignition.There are different kinds of fuses in
the vehicle. Some types of fuses in
the vehicle may differ from the ones
illustrated.
Depending on the type of fuse, a
blown fuse can be recognized by its
melted wire. Do not replace the fuse until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.

Vehicle care141
Place the fuse extractor on the
various types of fuse from the top, and
withdraw fuse.
Engine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover, lift it upwards
and remove.

142Vehicle careNo.Circuit1Tailgate2Transmission output speed
sensor3Heated rear window4Heated exterior mirror5Sunroof6Transmission control module7Engine control module8–9ABS10Body control module, voltage11Rear view camera12–13–14Engine control module/Trans‐
mission control module15Injection system/Starter16Fuel pumpNo.Circuit17Engine control module118Engine control module219Injection system/Ignition20Air conditioning system21Battery sensor22Electric steering column lock23Cooling fan low24–25Exterior mirror switch26Engine control module27Fuel system28–29Seat occupancy recognition30Headlight range adjustment31Horn32Front fog light33High beam leftNo.Circuit34High beam right35–36Rear wiper37Cornering light left38Washer system39Cornering light right40–41–42Starter 243Instrument panel44DC-DC converter45Starter 146ABS47Cooling fan high48Front wiper49Body control module/Retained
power off

146Vehicle careDirectional tyres
Directional tyres must be mounted so that they rotate in the correct
direction. The proper rotation
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
Tyre pressure
Check the pressure of cold tyres at
least every 14 days and before any
long journey.
Do not forget the spare wheel. This also applies to vehicles with tyre
pressure monitoring system.
Tyre pressure 3 174.
The tyre pressure information label
on the driver's door frame indicates
the original equipment tyres and the
correspondent tyre pressures.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options.
For the correct tyre pressure value,
follow the procedure below:
● Identify the engine identifier code.
Engine data 3 171.
● Identify the respective tyre.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle or other national registration
documents.The driver is responsible for correct adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
9 Warning
For specific tyres the
recommended tyre pressure as
shown in the tyre pressure table may exceed the maximum tyre
pressure as indicated on the tyre.
Never exceed the maximum tyre
pressure as indicated on the tyre.
If the tyre pressure must be reduced
or increased, switch off ignition. After
adjusting tyre pressure switch on
ignition and select the relevant setting on the page Tyre Load in the Driver
Information Centre 3 75.

152Vehicle care1. Open the floor cover.
2. Remove the compressor and thesealant bottle.
3. Remove the electrical connectioncable and air hose from the
storage compartments on the
underside of the compressor.
4. Screw the compressor air hose to
the connection on the sealant
bottle.
5. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.
6. Unscrew valve cap from defective
tyre.
7. Screw the filler hose to the tyre valve.
8. The switch on the compressor must be set to J.
9. Connect the compressor plug to the power outlet or cigarette
lighter socket.
To avoid discharging the battery, we recommend running the
engine.