clutch OPEL MERIVA 2009 User Guide

133
Driving and operation
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Manoeuvring the vehicle
For accurate manoeuvring when parking,
at garage entrances etc., the creeping
movement can be utilised by releasing the
foot brake with a gear selected.
Never actuate accelerator and brake
pedals simultaneously.
To prevent damage, the manual
transmission automated deactivates the
"creep function" when the temperature of
the automatic clutch is extremely high. Vehicle storage
Apply the handbrake and remove the key
from the ignition. The most recently
engaged gear (indicator in transmission
display) remains engaged. With
N, no gear
is engaged.
When the ignition is switched off the
manual transmission automated no longer
responds to movement of the selector
lever.
If the ignition key is not removed, the
battery may be discharg ed if the vehicle is
then left to stand for a lengthy period of
time.
If the hand brake has not been applied, the
control indicator R flashes for a few
seconds after the ignition is switched off.
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Fault
To prevent damage to the automated
manual transmission, the clutch is closed
automatically at high clutch temperatures.
Warning light A lights up if there is a fault.
It is possible to continue driving but manual
mode can no longer be used for changing
gear.
If "F" also appears in the transmission
display, it is not possible to continue
driving.
Have cause of fault remedied by a
workshop. The system’s integrated self
diagnostics allow faults to be quickly
remedied.

134 Driving and operation
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Interruption of power supply
The clutch is not disengaged if there is an
interruption of the power supply when a
gear is engaged. The vehicle cannot move.
If the battery is flat, start the car using
jump leads 3166.
If the cause is not a flat battery, contact a
workshop for assistance. If the vehicle has
to be moved out of flowing traffic,
disengage clutch.
1. Apply hand brake and switch off ignition.
2. Open bonnet and engage support. 3. Clean transmission around the cap (see
Fig.) so that no dirt can get into the
opening when the cap is removed.
4. Rotate cap to slacken and remove by lifting upwards – see figure.
5. Turn the adjusting screw clockwise using a flathead screwdriver (vehicle tools 3
3 171) until clear resistance can be felt.
The clutch has now been disengaged.
6. Fit cleaned cap again. The cap must be in full contact with the housing.
Contact a workshop for assistance
immediately.
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Manual transmissionTo engage reverse, with the vehicle
stationary wait 3 seconds after declutching
and then pull up the bu tton on the selector
lever and engage the gear.
If the gear does not engage, set the lever in
neutral, release the clutch pedal and
depress again; then re peat gear selection.
Do not grind the clutch unnecessarily.
When operating, depress the clutch pedal
completely. Do not use the pedal as a foot
rest (increases clutch wear).
Caution
Do not turn beyond the resistance, since
this can damage the Easytronic.
Caution
Towing the vehicle and starting the
engine is not permitted when the clutch
has been released in this way, although
the vehicle can be moved a short
distance.

136 Driving and operationSave energy – more kilometres
Please observe the running-in hints on the
previous page and the tips for energy
saving on the following pages.
Good, technically correct and economical
driving ensures maximum durability and
performance for your vehicle.
Overrun cut-off
The fuel supply is automatically cut off
during overrun, e.g. when the vehicle is
driven with a gear engaged but no throttle
application. Overrun cut-off is deactivated
if catalytic converter temperature is high.
Vehicles with turbocharged engine
3
Flow-generated noises may be audible if
the accelerator is released quickly on
account of air flow in the turbocharger.
Engine speed
Drive in a low engine speed range for each
gear as much as possible. Warming up
Allow the engine to wa
rm up while driving.
Do not warm it up by letting it ru n at idling
speed. Do not apply full throttle until the
engine has reached operating
temperature.
After a cold start, the manual transmission
automated 3 does not switch to higher
gears until the speed increases when it is in
automatic mode. This allows the catalytic
converter to reach th e temperature quickly
which is required for optimum emission
reduction.
Correct gear selection
Do not race your engine whilst in neutral or
with a low gear selected. Driving too fast in
individual gears as well as stop-and-go
traffic increases engine wear and fuel
consumption.
Change down
When decreasing speed, shift down into
the next lowest gear. Do not slip the clutch
with a high-revving engine. This is
especially important when hill climbing. Cooling fan
The cooling fan is controlled via a
thermoswitch and therefore only runs if
necessary.
The cooling fan automatically switches on
when the diesel particle filter is being
cleaned
3 depending on the engine.
Pedals
Do not place any objects in the foot well
which could slip under the pedals and
inhibit the pedal travel.
To ensure the pedal travel is uninhibited,
there must be no mats in the area of the
pedals.
Battery care
When driving slowly or when the vehicle is
stationary, e.g. in slow urban traffic, stop-
and-go traffic or traffic jams, turn off all
unnecessary electrical loads where
possible (e.g. heated rear window, heated
front seats, etc.).
Declutch when starting in order to relieve
the strain on the starter and the battery.

138 Driving and operationOverrun
zThe fuel supply is shut off automatically
on overrun, e.g. when descending steep
hills or when braking 3136.
z To enable the overrun cut-off to come
into action and save fuel, do not
accelerate or declutch during overrun.
Correct gear selection
z High revs increase engine wear and fuel
consumption.
z Do not race your engine. Avoid driving at
high engine speeds.
Making use of the tachometer helps to
save fuel. Drive in a low engine speed
range for each gear as much as possible
with uniform engine speeds. Drive as
often as possible in top gear, select the
next higher gear as soon as possible,
and only change down when the engine
is no longer running perfectly smoothly.
High speed
z The higher the speed, the higher the
consumption and the noise level. At top
speed, you consume a great deal of fuel
and produce excessive noise and
exhaust emissions. z
Slightly releasing th e accelerator pedal
results in distinct fu el savings with no
major loss of speed.
Drive at no more than around three
quarters of maximum speed and you will
use up to 50 % less fuel, without losing a
great deal of time.
Tyre pressure
z Inadequate tyre pressure, leading to
higher road resistance, costs money in
two ways: for more fuel and increased
tyre wear.
z Regular checks (every 14 days) pay off.
Electrical loads
z The power consumption of electrical
equipment increases fuel consumption.
z Switch off all auxiliary electrical loads
(e.g. air conditioning 3, heated rear
window) when not needed.
Roof racks, ski-holders
z Due to air resistance, a roof load can
increase fuel consumption by
approx. 1l/100 km.
z Remove them if they are not being used. Repair and maintenance
z
Improper repairs or adjustment and
maintenance work can increase fuel
consumption. Do not carry out work on
the engine yourself.
You may out of ignorance infringe
environmental laws by not disposing of
materials properly.
Appropriate parts might not be recycled.
Contact with some of the materials
involved may pose a health hazard.
z We recommend that repair and
maintenance be entrusted to your Opel
Partner.
Extreme driving conditions
z Going up steep slopes, cornering, driving
on poor roads and winter driving all
increase fuel consumption.
Fuel consumption increases dramatically
in urban traffic and at winter
temperatures, especially on short trips
when the engine operating temperature
is not reached.
z Follow the hints given above to keep
consumption to a minimum under such
conditions.

149
Driving and operation
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To activate Tap button I: the current speed is stored
and maintained. The accelerator pedal
can be released.
Vehicle speed can be increased by
depressing the accelerator pedal. When
the accelerator pedal is released, the
previously stored speed is resumed. Accelerate

With cruise control activated, hold down
button I or briefly press it repeatedly:
speed is increased continuously or in steps
of 2 km/h.
The current speed is stored and saved after
the I button has been released.
Decelerate
With cruise control active, hold down
button R or briefly press it repeatedly:
speed is reduced continuously or in steps
of 2 km/h.
The current speed is stored and saved after
the R button has been released. To deactivate
Briefly press the
O button: cruise control is
deactivated.
Automatic deactivation:
z vehicle speed below approx. 30 km/h
z the brake pedal is depressed
z the clutch pedal is depressed 3
z move the selector lever on the manual
transmission automated 3 to N
Stored speed

The speed is saved until the ignition is
switched off.
To resume the saved speed, briefly press
the R button at a speed above 30 km/h.

151
Driving and operation
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Hydraulic brake system The brake system comprises two
independent brake circuits.
If a brake circuit fails, the vehicle can still be
braked using the other brake circuit.
However, the brake pedal must be
depressed a considerable way before any
braking effect occurs, and much more
force is required. The braking distance is
longer. Contact a workshop for assistance
before continuing to drive. To ensure that full
pedal travel can be
utilised, especially in case of a fault in one
of the brake circuits, there must be no mats
in the vicinity of the pedals 3136.
When the engine is not running, the
support of the brake servo unit disappears
once the brake pedal has been depressed
once or twice. Braking effect is not
reduced, but braking requires significantly
greater force. This is especially important
to bear in mind when towing.
The brake fluid level should be checked
regularly. If the brake fluid level is too low
and the hand brake is not applied, control
indicator R on the instrument panel
illuminates 385.
Picture no: 17894s.tif
Brake system control indicator R
The control indicator illuminates after the
ignition is turned on, when the hand brake
is applied or if the brake or clutch fluid level
is too low. Brake fluid 3214.
9 Warning
If the control indicator illuminates when
the hand brake is released, stop driving
immediately. Contact a workshop for
assistance.

164 Driving and operationIf the trailer/caravan starts to sway, drive
more slowly, do not attempt to correct the
steering and brake sharply if necessary.
If it is necessary to apply the brakes fully,
depress the brake pedal as hard as
possible.
Remember that the braking distance for
vehicles towing carava ns/trailers with and
without brake is always greater than that
for vehicles not towing a caravan/trailer.
When driving downhill , drive in the same
gear as if driving uphill and drive at a
similar speed.
Adjust tyre pressure to the value specified
for full load 3228. Starting on inclines
For vehicles with ma
nual transmission,
the most favourable engine speed
when starting off on an incline is
between 2500 and 3000 rpm for petrol
engines and between 2000 and 2500 rpm
for diesel engines. Hold engine speed
constant, engage clutch gradually (let slip)
– release hand brake – and open throttle. If
possible, the engine speed should not drop
during this procedure.
For vehicles with ma nual transmission
automated 3 in Automatic mode simply
apply full gas. Before starting off under extreme
operating conditions, switch off
unnecessary consumers.

170 Self-help, vehicle careIf the automatic clutch has been manually
disengaged in vehicles with manual
automated transmission 3 towing is not
permitted 3134. In this case, contact a
workshop for assistance immediately.
After towing, unscrew towing eye by
rotating clockwise and insert and close the
cap.
Picture no: 14199s.tif
Towing another vehicle
Attach a tow rope 3 – or better still a tow
rod 3 – to the rear towing eye on the right
side of the vehicle underbody, but never to
the rear axle.
Picture no: 17898s.tif
On some versions, the towing eye is located
behind a cover.
Slacken the screw a quarter turn with a
screwdriver (see Fig.) and remove the
cover.
The towing eye may only be used for
towing and not for recovery of the vehicle.
After towing, fit cover 3 and secure with
bolt.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can damage the
vehicle.

202 Service and maintenance⊕additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
⊕o
Remove brake drum, clean, carry out visual check every 4 years/60 000 km
Visually inspect steering system boots, track rods, final drive xxxxx
Check track rod end and supporting ball joint xxxxx
⊕
Change brake and clutch fluids (manual transmission automated) every 2 years
Loosen wheel mountings and tighten to 110 Nm
xx
Grease or apply oil to
bolt taper when fitting.
Check tyre condition and pressure (inclu ding spare wheel), correct if necessary.
If there is a tyre inflation system, check that the set is complete and the use-by date is
still valid. Replace sealant bottle every four years.
⊕
Annual service check if the annual distance travelled is greater than 20 000 km.
Visually check the first aid kit (that it is wher e it should be, that it is undamaged and that
the use by date is still valid), lashing eyes and warning triangle every 2 years
Check headlamp settings (including auxi liary headlamps), adjust if necessary xx
Lubricate door hinges, check arms, cylinder lo ck, door latch, bonnet catch, rear panel
hinge xx
Test run, final check (check steering and ig nition lock, instrument and warning lamps,
entire brake system, steering, air conditioni ng system, engine, bodywork and chassis,
reset service/interval display with TECH 2. xxxxx
⊕
Germany only: carry out emissions check, main inspection
First time after three years, then every 2 years
If used commercially to tran sport passengers, taxis, ambulances, hire cars etc annually

205
Service and maintenance
⊕ additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x 1000)
1)
1)Depending on what occurs first.
1
15 2
30 3
45 4
60 5
75
⊕o
Remove brake drum, clean, carry out visual check every 4 years/60 000 km
Visually inspect steering system boots, track rods, final drive xxxxx
Check track rod end and supporting ball joint xxxxx
⊕
Change brake and clutch fluids (manual transmission automated) every 2 years
Loosen wheel mountings and tighten to 110 Nm
xx
Grease or apply oil to
bolt taper when fitting.
Check tyre condition and pressure (inclu ding spare wheel), correct if necessary.
If there is a tyre inflation system, check that the set is complete and the use-by date is
still valid. Replace sealant bottle every four years.
⊕
Annual service check if the annual distance travelled is greater than 20 000 km.
Visually check the first aid kit (that it is wher e it should be, that it is undamaged and that
the use by date is still valid), lashing eyes and warning triangle every 2 years
Check headlamp settings (including auxi liary headlamps), adjust if necessary xx
Lubricate door hinges, check arms, cylinder lo ck, door latch, bonnet catch, rear panel
hinge xx
Test run, final check (check steering and ig nition lock, instrument and warning lamps,
entire brake system, steering, air conditioni ng system, engine, bodywork and chassis,
reset service/interval display with TECH 2. xxxxx