engine OPEL MERIVA 2009 Repair Manual

209
Service and maintenance
Genuine Opel Parts and
Accessories We recommend that you use "Genuine
Opel Parts and Accessories" and
conversion parts released expressly for
your vehicle type. These parts have
undergone special tests to establish their
reliability, safety and specific suitability for
Opel vehicles. Despit e continuous market
monitoring, we cannot assess or guarantee
these attributes for other products, even if
they have been granted approval by the
relevant authorities or in some other form.
"Genuine Opel Parts and Accessories" and
conversion parts approved by Opel can be
obtained from your Op el Partner, who can
provide expert advice on permitted
technical changes and ensure correct
installation.
Picture no: 17922S.tif
Performing work To avoid injury from moving parts and
cables conducting ignition voltage, only
carry out engine compartment checks
(e. g. checking brake fluid or engine oil
level) when the igniti on is switched off.
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To aid identification, the caps to be
removed for topping up engine oil, coolant
and washer fluid and the dipstick handle
may be coloured yellow.
9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start operating
even if the ignition is off.
9 Warning
The ignition system 3 and Xenon
headlamps 3 use extremely high
voltage. Do not touch.

210 Service and maintenance
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Engine oil In vehicles fitted with engine oil level
monitoring 3, the engine oil level is
checked automatically 385. We
recommend checking the engine oil level
before embarking on long journeys.
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Check with the vehicle on a level surface.
The engine must be at operating
temperature and switched off for at least
5minutes.
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Pull out the dipstick, wipe it clean, insert it
to the stop on the handle, pull out and read
the engine oil level.
Push the dipstick in as far as it will go and
twist it by half a turn.
Different dipsticks are used depending on
engine variant.
When the engine oil level has dropped to
the MIN mark, top up engine oil.

211
Service and maintenance
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We recommend that you use the same
engine oil as was used the last time it was
topped up.
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The engine oil level must not exceed
theMAX mark on the dipstick.
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The amount filled must be between the
MIN and MAX marks 3230.
Fit the cap on straig ht and tighten it.
Caution
If there is too much engine oil, the excess
must be drained or suctioned out.

212 Service and maintenanceDiesel fuel filter On the event of engine oil change, have
fuel filter checked for possible water
residue by a workshop.
Illumination of A indicates water in the
fuel filter 3.
Have fuel filter checked at shorter intervals
if the vehicle is subjected to extreme
operating conditions such as high humidity
(primarily in coastal areas), extremely high
or low outside temperatures and
substantially varying daytime and
night-time temperatures.
Coolant The coolant provid es anti-freeze
protection down to approx. -28 C. .
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Antifreeze and corrosion protection
Have the concentration of the radiator
contents tested by a workshop before
winter starts. The amount of antifreeze
must provide protection down to
approx. -28 C. A lower antifreeze
concentration will reduce the amount of
protection from fros t and corrosion. Add
antifreeze if necessary.
If coolant loss is topped up with water,
have concentration checked and add
antifreeze if necessary.
Caution
Only use approved anti-freeze.
Coolant additives used to give
additional protection against corrosion
and prevention against small leaks can
lead to functional problems. No liability
is accepted for damage caused by using
coolant additives.
9 Warning
Antifreeze is a danger to health; it must
therefore be kept in the original
container and out of the reach of
children.

213
Service and maintenance
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Coolant level
In a closed cooling system, there is hardly
any loss.
If the cooling system is cold, the coolant
should lie above the KALT/COLD mark.
Top up if the level is low. Top up with anti-freeze. If no anti-freeze is
available, fill with clean tap water or
distilled water. Have the anti-freeze
concentration checked.
Have the cause of coolant loss rectified by
a workshop.
Fit the cap on straight and tighten it.
Brakes A screeching noise indicates that the brake
lining is at its minimum thickness.
Continued driving is possible. Have the
brake lining replace as soon as possible.
Once new brake lining is fitted, do not
brake unnecessarily hard for the
first 200 km.
9 Warning
Allow the engine to cool before opening
the cap. Carefully open the cap,
relieving the overpressure slowly.
Caution
Too low a coolant level can cause
engine damage.

215
Service and maintenance
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Windscreen wiper replacement Wiper blades on the windscreen
Lift wiper arm. Move release lever and
detach wiper blade.
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Wiper blade on the rear window 3
Lift wiper arm. Disengage wiper blade as
shown in illustration and remove.
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Windscreen and headlamp
washer systems
3
Reservoir for windscreen washing system
and rear window washing system in engine
compartment beneath the right-hand
windscreen wiper.

216 Service and maintenance
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In vehicles with headlamp washing
system 3 Opening for refilling is in engine
compartment behind the right-hand
headlamp.
Fill with clean water mixed with cleaner
and anti-freeze.
Make sure there is sufficient anti-freeze
protection.
When closing the reservoir, press the lid
firmly over the beaded edge all the way
round.
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Battery The vehicle battery is maintenance-free.
Batteries do not belong in household
waste. They must be disposed of at an
appropriate recycling collection point.
The retrofitting of electrical or electronic
accessories may subject the battery to
additional loading and cause it to become
discharged. Please seek advice concerning
the technical options, such as installing a
more powerful battery. Laying up the vehicle for more than
4 weeks can lead to battery discharge.
Disconnect the negative terminal of the
vehicle battery.
Ensure the ignition is switched off before
connecting or disconnecting the vehicle
battery.
Protecting electronic components In order to prevent faults in electronic
components in the electrical system, never
connect or disconnect battery with engine
running or ignition sw
itched on. Never start
engine with battery disconnected, e.g.
when starting using jump leads.
To avoid damaging th e vehicle, do not
make any modifications to the electrical
system, e. g. connecting additional
consumers or tampering with electronic
control units (chip tuning).
9 Warning
Electronic ignition systems generate very
high voltages. Do not touch the ignition
system; high voltage can be fatal.

217
Service and maintenance
Laying the vehicle up for a long
period of time If the vehicle is to be laid up for several
months, the following work should be
undertaken to prevent damage.
zWash and wax the vehicle 3196.
z Have the wax in the engine
compartment and underbody checked.
z Clean and preserve rubber seals.
z Change engine oil.
z Check antifreeze and corrosion
protection 3 212.
z Check coolant level, add antifreeze if
necessary 3213.
z Empty windscreen washer system and
headlamp washer system.
z Increase tyre pressure to value given for
full load 3228. z
Park vehicle in dry and well ventilated
place. Select first gear or reverse gear,
and with manual transmission
automated 3 move selector lever to
middle position before switching ignition
off. Use wedges or something similar to
prevent vehicle from rolling.
z Do not apply hand brake.
z Disconnect the clamp from the negative
terminal of the vehicle battery.
Putting the vehicle back into
servicePerform the following work before
recommissioning the vehicle:
zConnect the clamp to the negative
terminal of the vehicle battery.
z Check tyre pressure 3228.
z Top up windscreen washer system 3215.
z Check engine oil level 3210.
z Check coolant level 3213.
z Fit the number plate if necessary.

218 Technical DataTechnical Data
Vehicle dataThe technical data is determined in
accordance with European Community
standards. We reserve the right to make
modifications. Specifications in the vehicle
documents always have priority over those
given in this manual.
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The identification plate is affixed to the
front right door frame.
Vehicle data ......................................... 218
Engine data.......................................... 220
Performance......................................... 222
Fuel consumption, CO
2 -emissions .....
224
Weights, payload and roof load ........ 226
Tyres ..................................................... 228
Capacities ............................................ 230
Dimensions ........................................... 231
Mounting dimensions of towing equipment 3...................................... 232

219
Technical Data
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Information on identification plate:
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The vehicle identification number is
stamped on the identification plate and on
the right side of the floor of the vehicle
under a cover between the front door and
the seat.
The vehicle identification number may be
attached to the instrument panel. Engine identifier and engine number:
marked on left-hand side of engine in
engine block.
1 Manufacturer
2 Type approval number
3 Vehicle identification number
4 Gross vehicle weight rating
5 Permissible gross train weight
6 Maximum permissible front axle load
7 Maximum permissible rear axle load
8 Vehicle-specific or country-specific
data