wheel OPEL ZAFIRA 2009 Service Manual

178
Vehicle care
If there is more wear at the front than
the rear, swap round front wheels and
rear wheels.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.
Changing tyre and wheel
size
If tyres of a different size than those
fitted at the factory are used, it may be
necessary to reprogram the
speedometer and make other vehicle
modifications.
After converting to a different tyre
size, have the label with tyre
pressures replaced. 9
Warning Use of unsuitable tyres or wheels
may lead to accidents and will
invalidate the vehicle type
approval. Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination
requirements must be used.
If
the wheel covers and tyres used are
not factory approved, the tyres must
not have a beaded edge.
Wheel covers must not impair brake
cooling.
Remove the wheel covers if tyre
chains are to be installed. 9
Warning Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents. Tyre chains
Tyre chains are only permitted on the
front wheels.
Always

use fine mesh chains that add
no more than 10 mm to the tyre tread
and the inboard sides (including chain
lock). 9
Warning Damage may lead to tyre blowout.
Tyre chains are not permitted on tyres
of size 225/40 R 18, 225/40 ZR 18
and 235/35 R 19.

Vehicle care
179
The use of tyre chains is not permitted
on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread or
sidewall
can be repaired with the tyre
repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding 4 mm or that
is near the rim cannot be repaired with
the tyre repair kit. 9
Warning Do not drive faster than 80 km/h.
Do not use for a lengthy period.
Steering and handling may be
affected.
If you have a flat tyre:
Apply

the hand brake and engage first
gear, reverse gear or P. The tyre repair kit is in the stowage
compartment in the load
compartment.
Push the locking tabs forward and
remove the cover.
1.

Take the sealant bottle andbracket with air hose from the
insert. 2. Detach air hose from bracket and
screw onto sealant bottle
connection.

182
Vehicle care
Wheel changing
Some vehicles are equipped with
a tyre repair kit instead of a spare
wheel 3 179.
Make the following preparations and
observe the following information: ■ Park
the vehicle on a level, firm and
non-skid surface. The front wheels
must be in the straight-ahead
position.
■ Apply the hand brake and engage first gear, reverse gear or P.
■ Remove the spare wheel 3 183.
■ Never change more than one wheel at once.
■ Use the jack only to change wheels.
■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the vehicle when it is jacked up.
■ Never crawl under a jacked-up vehicle.
■ Do not start the vehicle when it is raised on the jack. ■ Before screwing in the wheel bolts,
clean them and lightly coat the
taper of each wheel bolt with
commercially available grease. 1. Pull off the wheel cover with the
hook. Vehicle tools 3 173.
For wheel covers with visible
wheel

bolts: The cover can remain
on the wheel. Do not remove the
retaining rings on the wheel bolts.
Alloy wheels: Disengage wheel
bolt caps with a screwdriver and
remove. To protect the wheel,
place a soft cloth between the
screwdriver and the alloy wheel. 2. Install the wheel wrench ensuring
that it locates securely and
slacken each bolt by half a turn.

Vehicle care
183
3. Ensure the jack is positioned correctly with the vehicle jacking
points. 4. Set the jack to the necessary
height before positioning it directly
below the jacking point in
a manner that prevents it from
slipping. Attach jack handle and with the
jack correctly aligned rotate
handle until wheel is clear of the
ground.
5.

Unscrew the wheel bolts.
6. Change the wheel.
7. Screw in the wheel bolts.
8. Lower vehicle.
9. Install the wheel wrench ensuring that it locates securely and tighten
each bolt in a crosswise
sequence. Tightening torque is
110 Nm.
10. Align the valve hole in the wheel cover with the tyre valve before
installing. Install wheel bolt caps.
11.

Stow the replaced wheel 3 179
and the vehicle tools 3 173.
12. Check the tyre pressure of the installed tyre and also the wheel
bolt torque as soon as possible.
Have the defective tyre renewed or
repaired.
Spare wheel
The spare wheel can be classified as
a temporary spare wheel depending
on the size compared to the other
mounted wheels and country
regulations.
The spare wheel has a steel rim.
Use of a spare wheel that is smaller
than the other wheels or together with
winter tyres could affect driveability.
Have the defective tyre replaced as
soon as possible.

184
Vehicle careThe spare wheel is kept beneath the
vehicle.
1.
Open the stowage in the loadcompartment 3 173.
2. Fully release the hexagon bolt in the stowage compartment using
the wheel wrench.
3. Lift the spare wheel holder.
4. Unhook the catch and lower the spare wheel. 5. Detach the safety cable.
6.
Lower holder all the way andremove spare wheel.
7. Change the wheel.
8. Place replaced wheel in spare wheel holder with outside of wheel
facing upwards. Wheels only up to
16 inches can be placed. 9. Lift the spare wheel holder, insert
the safety cable.
10.
Lift the spare wheel holder andengage in the catch. The open
side of the catch must point in the
direction of travel.

Vehicle care
18511. Turn the hexagon bolt clockwise
in the stowage compartment
using the wheel wrench.
12.
Close and lock stowagecompartment cover.
Temporary spare wheel
Use of the temporary spare wheel
could affect driveability. Have the
defective tyre renewed or repaired as
soon as possible.
Only mount one temporary spare
wheel. Do not drive faster than 80 km/
h. Take curves slowly. Do not use for
a long period of time.
Tyre chains 3 178. Directional tyres
Fit

directional tyres such that they roll
in the direction of travel. The rolling
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
The following applies to tyres fitted
opposing the rolling direction:
■ Driveability may be affected. Have the defective tyre renewed or
repaired as soon as possible.
■ Do not drive faster than 80 km/h.
■ Drive particularly carefully on wet and snow-covered road surfaces. Jump starting
Do not start with quick charger.
A vehicle with a discharged battery
can be started using jump leads and
the battery of another vehicle.
9
Warning Be extremely careful when starting
with jump leads. Any deviation
from

the following instructions can
lead to injuries or damage caused
by battery explosion or damage to
the electrical systems of both
vehicles. ■ Never expose the battery to naked
flames or sparks.
■

A discharged battery can alreadyfreeze at temperatures at 0 °C.
Defrost the frozen battery before
connecting jump leads.
■ Avoid contact with eyes, skin, fabrics and painted surfaces. The
fluid contains sulphuric acid which
can cause injuries and damage in
the event of direct contact.

Vehicle care
189
Appearance care
Exterior care
Locks
The
locks are lubricated at the factory
using a high quality lock cylinder
grease. Use de-icing agent only when
absolutely necessary, as this has
a degreasing effect and impairs lock
function. After using de-icing agent,
have the locks regreased by
a workshop.
Washing
The paintwork of your vehicle is
exposed to environmental influences.
Wash and wax your vehicle regularly.
When using automatic car washes,
select a programme that includes
waxing.
Bird droppings, dead insects, resin,
pollen and the like should be cleaned
off immediately, as they contain
aggressive constituents which can
cause paint damage. If using a car wash, comply with the
car
wash manufacturer's instructions.
The windscreen wipers and rear
window wiper must be switched off.
Remove antenna and external
accessories such as roof racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.
Thoroughly rinse and leather-off the
vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Do not use hard objects to remove
spots of tar. Use tar removal spray on
painted surfaces.
Exterior lights
Headlamp and other lamp covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use
an ice scraper, and do not clean them
dry. Polishing and waxing
Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing
is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms
a protective film, making waxing
unnecessary.
Plastic body parts must not be treated
with wax or polishing agents.
Windows and windscreen wiper
blades
Use a soft lint-free cloth or chamois
leather together with window cleaner
and insect remover.
When cleaning the rear window,
make sure the heating element inside
the window is not damaged.
For mechanical removal of ice, use
a sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.

190
Vehicle care
Clean smearing wiper blades with
a soft cloth and window cleaner.
Moonroof
Never
clean with solvents or abrasive
agents, fuels, aggressive media (e.g.
paint cleaner, acetone-containing
solutions etc.), acidic or highly
alkaline media or abrasive pads. Do
not apply wax or polishing agents to
the middle part of the moonroof.
Wheels and tyres
Do not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.
Paintwork damage
Rectify minor paintwork damage with
a touch-up pen before rust forms.
Have more extensive damage or rust
areas repaired by a workshop. Underbody
Some
areas of the vehicle underbody
have a PVC undercoating while other
critical areas have a durable
protective wax coating.
After the underbody is washed, check
the underbody and have it waxed if
necessary.
Bitumen/rubber materials could
damage the PVC coating. Have
underbody work carried out by
a workshop.
Before and after winter, wash the
underbody and have the protective
wax coating checked.
Engine compartment
Areas of the engine compartment that
are painted in the same colour as the
vehicle must be looked after like any
other painted surface.
It is advisable to wash the engine
compartment before and after winter
and preserve it with wax. Protect the
alternator and brake fluid reservoir
with plastic sheets before washing
the engine. When washing the engine with
a steam-jet cleaner, do not direct the
steam jet towards components of the
antilock brake system, air
conditioning system or the belt drive
and its components.
After
an engine wash, have all engine
room components preserved
thoroughly by a workshop using
protective wax.
Do not use high-pressure jet
cleaners.
Natural gas system
Do not direct the steam jet or high-
pressure jet towards natural gas
system components. It is particularly
important to protect the natural gas
tank and the pressure valves on the
vehicle underbody and the bulkhead
in the engine compartment.
These components must not be
treated using chemical cleaners or
preservatives.
Have components of the natural gas
system cleaned by a workshop
authorised to carry out maintenance
of natural gas vehicles.

Service and maintenance
197Service operations by year
1)
km ( x 1000) 1) 1
30 2
60 3
90 4
120 5
150
Replace and drain fuel filter, diesel (grade EN 590) X X
Replace fuel filter, external, CNG (grade EN 228), Z 16 YNG Every 4 years / 60.000 km
Check and adjust parking brake (no weight on wheels); visually inspect wheel mounting
and suspension springs front and rear, brake lines, brake pressure hoses, fuel lines,
gas lines of CNG vehicles, level control and exhaust system X X
Check exterior of body/underbody corrosion protection and note any damage in the
Service Booklet X X X X X
+o
Visually inspect front and rear wheel brakes
2)
, if a tyre pressure monitoring system is
fitted, do not swap wheels over X X
Annual service check if annual mileage exceeds 20 000 km
Engine, transmission (AT, MT), inspect air-conditioning compressor for leaks
2) X X X X X
Visually inspect folding covers on steering, tie rods and axle drive X X X X X
Tie rod and supporting joint checking X X X X X
+ Change brake and clutch fluid automated manual transmission (MTA) Every 2 years
2)
In case of too high consumption / leakage, perform additional work with customer's agreement.

198
Service and maintenanceService operations by year
1)
km ( x 1000) 1) 1
30 2
60 3
90 4
120 5
150
Undo wheel fastening (take care if tyre pressure monitoring system is present) and
tighten to torque: 110 Nm.
The wheel bolt taper should be greased or oiled lightly during assembly.
Check tyre condition. Check/correct tyre pressure (including spare wheel)
With tyre repair system - check completeness and expiry date of kit. Replace sealant
bottle every 4 years. X X
+
Annual service check if annual mileage exceeds 20 000 km
Visually inspect first-aid kit, (presence in designated stowage compartment,
completeness and expiry date), lashing eyes and warning triangle Every 2 years
Check/correct headlamp adjustment (including auxiliary headlamps) X X
Grease door hinges, door stop, lock cylinder, striker plate, bonnet lock, tailgate hinges,
wipe door stop check strap clean before greasing X X
Test drive, final inspection (check steering and ignition locks, instruments and indicator
lamps,
entire brake system, steering, air conditioning, engine, body and running gear),
reset service interval display with TECH 2) X X X X X
+: Additional operations.
o: Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.