light OPEL ZAFIRA 2009 Workshop Manual

Vehicle care
169 Fuse assignments in
conjunction with load
compartment
fuse box version A
No. Circuit
1
ABS
2 ABS
3 Interior fan electronic climate
control
4 Interior fan heating and air
conditioning system
5 Radiator fan
6 Radiator fan
7 Central locking system
8 Windscreen washer, rear
window washer
9 Heated rear window, heated
exterior mirror
10 Diagnostics plug
11 Instruments No. Circuit
12
Mobile telephone, digital radio,
infotainment system, display
13 Courtesy light
14 Windscreen wipers
15 Windscreen wipers
16 Horn, ABS, brake light switch,
air conditioning system
17 Diesel fuel filter or air
conditioning system
18 Starter
19 –
20 Horn
21 Engine electronics
22 Engine electronics
23 Headlight range adjustment
24 Fuel pump
25 –
26 Engine electronics

170
Vehicle care
No. Circuit
27
Heating, air conditioning
system, air quality sensor
28 –
29 Power steering
30 Engine electronics
31 Rear window wiper
32 Brake light switch
33 Headlight range adjustment,
light switch, clutch switch,
instrument, driver's door
module
34 Steering column control unit
35 Infotainment system
36 Cigarette lighter, front power
outlet Fuse assignments in
conjunction with load
compartment
fuse box version B
No. Circuit
1
ABS
2 ABS
3 Interior fan electronic climate
control
4 Interior fan heating and air
conditioning system
5 Radiator fan
6 Radiator fan
7 Windscreen washer system
8 Horn
9 Headlamp washer system
10 Emergency unlocking of central
locking system
11 –
12 – No. Circuit
13
Fog light
14 Windscreen wipers
15 Windscreen wipers
16 Control module electronics,
Open&Start system, ABS,
brake light switch
17 Diesel fuel filter heating
18 Starter
19 Transmission electronics
20 Air conditioning system
21 Engine electronics
22 Engine electronics
23 Adaptive Forward Lighting,
headlight range adjustment
24 Fuel pump
25 Transmission electronics
26 Engine electronics
27 Power steering

Vehicle care
171
No. Circuit
28
Transmission electronics
29 Transmission electronics
30 Engine electronics
31 Adaptive Forward Lighting,
headlight range adjustment
32 Brake system, air conditioning
system, clutch switch
33 Adaptive Forward Lighting,
headlight range adjustment,
light switch
34 Steering column control unit
35 Infotainment system
36 Mobile telephone, digital radio,
infotainment system, display Load compartment fuse
box
The fuse box is behind a cover. Press
the locking tabs forward and remove
the cover.
Do not store any objects behind the
cover.
Depending on the equipment, there
are two different fuse boxes.
Fuse box version A
To replace a fuse, remove the
relevant protective cap. No. Circuit
1
Fog light
2 Rear power outlet
3 Load compartment power outlet
4 Reversing lamps
5 Rear power windows
6 Air conditioning system
7 Front power windows
8 Heated exterior mirrors

Vehicle care
173
No. Circuit
29
Cigarette lighter, front power
outlet
30 Rear power outlet
31 –
32 –
33 Open&Start system
34 –
35 Rear power outlet
36 Socket for towing equipment
37 –
38 Central locking system, terminal
30
39 Left seat heating
40 Right seat heating
41 –
42 – No. Circuit
43
–
44 – Vehicle tools
Tools
To open the cover, lift the carpeting.
Raise, rotate and lift the ring.

182
Vehicle care
Wheel changing
Some vehicles are equipped with
a tyre repair kit instead of a spare
wheel 3 179.
Make the following preparations and
observe the following information: ■ Park
the vehicle on a level, firm and
non-skid surface. The front wheels
must be in the straight-ahead
position.
■ Apply the hand brake and engage first gear, reverse gear or P.
■ Remove the spare wheel 3 183.
■ Never change more than one wheel at once.
■ Use the jack only to change wheels.
■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the vehicle when it is jacked up.
■ Never crawl under a jacked-up vehicle.
■ Do not start the vehicle when it is raised on the jack. ■ Before screwing in the wheel bolts,
clean them and lightly coat the
taper of each wheel bolt with
commercially available grease. 1. Pull off the wheel cover with the
hook. Vehicle tools 3 173.
For wheel covers with visible
wheel

bolts: The cover can remain
on the wheel. Do not remove the
retaining rings on the wheel bolts.
Alloy wheels: Disengage wheel
bolt caps with a screwdriver and
remove. To protect the wheel,
place a soft cloth between the
screwdriver and the alloy wheel. 2. Install the wheel wrench ensuring
that it locates securely and
slacken each bolt by half a turn.

186
Vehicle care
■ Wear eye protection and protective
clothing when handling a battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity
(Ah) must not be much less than
that of the discharged battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical consumers.
■ Do not lean over the battery during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.
■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the handbrake, transmission in neutral, automatic transmission
in P. Lead connection order:
1.
Connect the red lead to thepositive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.
3. Connect the black lead to the negative terminal of the booster
battery.
4. Connect the other end of the black lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as
far away from the discharged
battery as possible. Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine:
1.

Start the engine of the vehicleproviding the jump.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than 15
seconds at an interval of 1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.

Vehicle care
189
Appearance care
Exterior care
Locks
The
locks are lubricated at the factory
using a high quality lock cylinder
grease. Use de-icing agent only when
absolutely necessary, as this has
a degreasing effect and impairs lock
function. After using de-icing agent,
have the locks regreased by
a workshop.
Washing
The paintwork of your vehicle is
exposed to environmental influences.
Wash and wax your vehicle regularly.
When using automatic car washes,
select a programme that includes
waxing.
Bird droppings, dead insects, resin,
pollen and the like should be cleaned
off immediately, as they contain
aggressive constituents which can
cause paint damage. If using a car wash, comply with the
car
wash manufacturer's instructions.
The windscreen wipers and rear
window wiper must be switched off.
Remove antenna and external
accessories such as roof racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.
Thoroughly rinse and leather-off the
vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Do not use hard objects to remove
spots of tar. Use tar removal spray on
painted surfaces.
Exterior lights
Headlamp and other lamp covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use
an ice scraper, and do not clean them
dry. Polishing and waxing
Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing
is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms
a protective film, making waxing
unnecessary.
Plastic body parts must not be treated
with wax or polishing agents.
Windows and windscreen wiper
blades
Use a soft lint-free cloth or chamois
leather together with window cleaner
and insect remover.
When cleaning the rear window,
make sure the heating element inside
the window is not damaged.
For mechanical removal of ice, use
a sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.

194
Service and maintenance
Scheduled
maintenance Service schedules
European service schedule
The european schedule is valid for the following countries:
Andorra, Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Greenland,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland, United Kingdom
For all other countries the international schedule is valid.
Service operations by year
1)
km ( x 1000) 1) 1
30 2
60 3
90 4
120 5
150
Check visually control unit, lighting unit and signalling equipment as well as airbag,
check steering and ignition lock X X X X X
Replace batteries for remote control (Do not forget the second key) Every 2 years
Check and correct windscreen wipers, screen wiper system, and headlamp washer
system X X X X X
1)
Whichever occurs first.

198
Service and maintenanceService operations by year
1)
km ( x 1000) 1) 1
30 2
60 3
90 4
120 5
150
Undo wheel fastening (take care if tyre pressure monitoring system is present) and
tighten to torque: 110 Nm.
The wheel bolt taper should be greased or oiled lightly during assembly.
Check tyre condition. Check/correct tyre pressure (including spare wheel)
With tyre repair system - check completeness and expiry date of kit. Replace sealant
bottle every 4 years. X X
+
Annual service check if annual mileage exceeds 20 000 km
Visually inspect first-aid kit, (presence in designated stowage compartment,
completeness and expiry date), lashing eyes and warning triangle Every 2 years
Check/correct headlamp adjustment (including auxiliary headlamps) X X
Grease door hinges, door stop, lock cylinder, striker plate, bonnet lock, tailgate hinges,
wipe door stop check strap clean before greasing X X
Test drive, final inspection (check steering and ignition locks, instruments and indicator
lamps,
entire brake system, steering, air conditioning, engine, body and running gear),
reset service interval display with TECH 2) X X X X X
+: Additional operations.
o: Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.

Service and maintenance
199
International service schedule
The international service schedule is valid for the countries which are not listed at the European service schedule. Service operations by year
3)
km ( x 1000) 1) 1
15 2
30 3
45 4
60 5
75
Check visually control unit, lighting unit and signalling equipment as well as airbag,
check steering and ignition lock X X X X X
Replace batteries for remote control (Do not forget the second key) Every 2 years
Check and correct windscreen wipers, screen wiper system, and headlamp washer
system X X X X X
Check coolant level, anti-freeze (pale orange)
4)
, correct
Note freeze protection temperature in the Service and Warranty Booklet (confirmation
fields) X X X X X
Check for leaks and correct seating of the coolant hoses X X X X X
Check brake fluid level
4)
, correct X X X
Check battery terminals are firmly located, check battery eye X X X X X
Vehicle system check with TECH2 X X X X X
3)
Whichever occurs first.
1) Whichever occurs first.
4) In case of too high consumption / leakage, perform additional work with customer's agreement.