engine Peugeot 208 2018 Repair Manual

119
In the event of an AdBlue® breakdown,
confirmed by the message "Add AdBlue:
Starting impossible", you must top up with
at least 5

litres.
Never pour AdBlue
® into the Diesel fuel
tank.
For the specifics associated with the
access configuration for the AdBlue
® tank
(via the boot or via the fuel filler flap), refer
to the descriptions given in detail further
on.
If any AdBlue
® is splashed, or if there are
any spillages on the side of the body, rinse
immediately with cold water or wipe with
a

damp cloth.
If the fluid has crystallised, clean it off
using a

sponge and hot water.
Important: when topping up after
a breakdown due to running out
of AdBlue, you must wait for at least
5
minutes before switching on the ignition
again, without opening the driver's
door, unlocking the vehicle or inser ting
the key in the switch.
Switch on the ignition, then after
a
minimum of 10 seconds, start the engine.
F Switch off the ignition and remove the key from the switch to switch off the engine.
Access through the boot
(1.6 BlueHDi Euro 6.1)
F Raise the boot carpet then, depending on
equipment, lift out the spare wheel and/or
the storage box.
F

W
ithout pressing, turn the black cap
a
quarter turn anti-clockwise and lift it off.
F

T
urn the blue cap 1/6 of a turn anti-
clockwise.
F

L
ift off the cap.
Access through the fuel filler flap
(1.5 BlueHDi Euro 6.2)
Refilling
F Obtain an AdBlue® container or bottle. After
first checking the use-by date, read the
instructions on the label carefully before
pouring the contents of the container or
bottle into your vehicle's AdBlue tank.
Or F

W

ith the vehicle unlocked and the fuel filler
flap open, turn the blue cap of the AdBlue
®
tank 1/6

of a

turn anti-clockwise.
F

R

elease the blue cap.
F

I

nsert the AdBlue
® pump nozzle and refill
the tank until the nozzle stops automatically.
7
Practical information

120
Through the fuel filler flap
(1.5 litre BlueHDi Euro 6.2)
F Refit the blue cap to the tank filler and turn it
1/6 of a turn clockwise, to its stop.
F

C
lose the fuel filler flap.
Do not dispose of AdBlue
® bottles or
containers in the household waste.
Place them in a

suitable container or
take them to your dealer.
F

D

epending on equipment, return the spare
wheel and/or the storage box to the bottom
of the boot.
F

R

efit the boot carpet and close the tailgate.
Important:
-

T

o avoid over flowing the AdBlue
® tank,
it is recommended:
•

T

o top up between 10

and 13

litres
using AdBlue
® containers.
Or
•

I

f filling in a

ser vice station, stop
after the first automatic shut-off of
the nozzle.
-
I

f your vehicle's AdBlue
® tank is
completely empty – which is confirmed
by the alert messages and the
impossibility of starting the engine –
you must add at least 5

litres.
After refilling
Through the boot (1.6 BlueHDi
E u r o 6 .1)
F Refit the blue cap to the tank filler and turn it
1/6 of a turn clockwise, to its stop.
F

R
efit the black cap and turn it a quarter of
a
turn clockwise without pressing. Ensure
that the indicator on the cap lines up with
the indicator on the support.
Practical information

121
Warning triangle
Before leaving your vehicle to set up and
install the triangle, switch on the hazard
warning lamps and put on your high
visibility vest.
Refer to the manufacturer's instructions on
using the triangle.
Placing the triangle on the road
F Place the triangle behind the vehicle, as required by the legislation in force in your
c o u nt r y.
The triangle is available as an accessory;
contact a
PEUGEOT dealer or a qualified
workshop.
Running out of fuel
(Diesel)
On vehicles fitted with HDi engines, the fuel
system must be primed if you run out of fuel.
For versions with a
manual priming pump, refer
to the drawing of the underbonnet view.
If the tank on your vehicle is fitted with Misfuel
prevention , refer to the corresponding section.
If the engine does not start the first time,
do not keep trying, but start the procedure
again from the beginning.
1.5 BlueHDi (Euro 6.2)
en gine
F Fill the fuel tank with at least 5 litres of
Diesel.
F

S
witch on the ignition (without starting the
engine).
F

W
ait around 1 minute and switch off the
ignition.
F

O
perate the starter to run the engine.
If the engine does not start, repeat the
procedure.
1.6 BlueHDi (Euro 6.1)
en gine
F Fill the fuel tank with at least 5 litres of
Diesel.
F

S
witch on the ignition (without starting the
engine).
F

W
ait around 6 seconds and switch off the
ignition.
F

R
epeat the operation 10

times.
F

O
perate the starter to run the engine.
Other engines
F Fill the fuel tank with at least 5 litres of
Diesel.
F

O
pen the bonnet.
F

I
f necessary, unclip the cover to access the
priming pump.
F

O
perate the priming pump
repeatedly until resistance is felt
(there may be resistance on the
f i r st p r e s s).
F

O
perate the starter to start the engine (if the
engine does not start at the first attempt,
wait around 15
seconds before trying
again).
F

I
f the engine does not start after a few
attempts, operate the priming pump again
then start the engine.
F

P
ut the cover in place and clip it in.
F

C
lose the bonnet.
8
In the event of a breakdown

136
Fuse N°Rating Functions
F01 40
AHeated rear screen.
F02 10


AHeated door mirrors.
F03 30
AFront one-touch
windows.
F05 30
ARear one-touch
windows.
F06 10


AFolding door mirrors.
F07 10


AFolding door mirrors.
F09 15


AHeated front seats.
F10 20
AHi-Fi amplifier.Engine compartment
The fusebox is placed in the engine
compartment near the battery.
Access to the fuses
F Unclip the cover.
F
C hange the fuse.
F

A
fter the operation, close the cover very
carefully to ensure correct sealing of the
fusebox.
Right-hand side
In the event of a breakdown

137
Fuse N°Rating Functions
F16 15


AFront foglamps.
F18 10


A
Right-hand main beam headlamp.
F1910 ALeft-hand main
beam headlamp.
F25 30
AHeadlamp washer
relay (after-market).
F29 40
AFront wiper motor.
12 V battery
Procedure for starting the engine using another
battery or charging a
discharged battery.
Lead-acid starter batteries
Batteries contain harmful substances
such as sulphuric acid and lead.
They must be disposed of in accordance
with regulations and must not, in any
circumstances, be discarded with
household waste.
Take used remote control batteries and
vehicle batteries to a
special collection
point.
Protect your eyes and face before
handling the battery.
All operations on the battery must be
carried out in a
well ventilated area and
away from naked flames and sources of
sparks, so as to avoid the risk of explosion
or fire.
Wash your hands afterwards. Versions equipped with Stop & Start are
fitted with a
12 V lead-acid battery of
specific technology and specification.
Its replacement should be carried out
only by a PEUGEOT dealer or a qualified
workshop.
With an automatic gearbox, never try to
start the engine by pushing the vehicle.
The Stop & Start system may not be
operational during the trip following the
next engine start.
In this case, the system will only be
available again after a


continuous
period of immobilisation of the vehicle,
a period which depends on the exterior
temperature and the state of charge of the
battery (up to about 8
hours).
Access to the battery
The battery is located under the bonnet.
To access it:
F
O
pen the bonnet using the interior release
lever, then the exterior safety catch.
F

S
ecure the bonnet stay.
8
In the event of a breakdown

138
F Remove the plastic cover to access the (+)
terminal.
The ( -) battery terminal is not accessible. A
remote earth point is located on the engine
mounting.
Starting using another
battery
When your vehicle's battery is discharged, the
engine can be started using a backup battery
(external or from another vehicle) and jump
leads or using a
battery booster. Never try to start the engine by connecting
a
battery charger.
Never use a 24 V or higher battery
b o o s t e r.
Check beforehand that the backup
battery has a nominal voltage of 12 V and
a capacity at least equal to that of the
discharged battery.
The two vehicles must not be in contact
with each other.
Switch off all the electrical consumers
on both vehicles (audio system, wipers,
lighting, etc.).
Make sure that the jump leads are not
close to moving parts of the engine (fan,
belts, etc.).
Do not disconnect the (+) terminal while
the engine is running.
F
L
ift the plastic cover on the (+) terminal, if
your vehicle has one. F

C
onnect the red cable to the (+) terminal of
flat battery A (at the metal elbow), then to
the (+) terminal of backup battery B or of the
b o o s t e r.
F
C
onnect one end of the green or black
cable to the (-) terminal of backup battery B
or of the booster (or to an earth point on the
assisting vehicle).
F
C
onnect the other end of the green or black
cable to earth point C on the broken down
vehicle.
F
S
tart the engine of the assisting vehicle and
leave it running for a few minutes.
F
O
perate the starter on the broken down
vehicle and let the engine run.
If the engine does not start straight away,
switch off the ignition and wait a few moments
before trying again.
F W ait until the engine returns to idle, then
disconnect the jump leads in the reverse
o r d e r.
F

R
efit the plastic cover to the (+) terminal, if
your vehicle has one.
F

A
llow the engine to run for at least
30
minutes, by driving or with the vehicle
stationary, so that the battery reaches an
adequate state of charge.
Some functions, including Stop & Start,
are not available if the battery is not
sufficiently charged.
In the event of a breakdown

139
Charging the battery using
a battery charger
For optimum ser vice life of the battery, it is
essential to maintain an adequate state of
charge.
In some circumstances, it may be necessary to
charge the battery:
-

i
f you only use your vehicle for short
journeys,
-

i
f the vehicle is to be taken off the road for
several weeks.
Contact a
PEUGEOT dealer or a qualified
workshop.
If you wish to charge your vehicle's battery
yourself, use only a
charger compatible
with lead-acid batteries with a
nominal
voltage of 12
V.
Follow the instructions provided by the
manufacturer of the charger.
Never reverse polarities.
It is not necessary to disconnect the
battery.
F

S
witch off the ignition.
F

S
witch off all electrical consumers (audio
system, lighting, wipers, etc.). F

S
witch off charger B before connecting the
cables to the battery, so as to avoid any
dangerous sparks.
F

E
nsure that the charger cables are in good
condition.
F

I
f your vehicle has one, lift the plastic cover
on the (+) terminal.
F

C
onnect the cables of charger B as follows:
-

t
he positive (+) red cable to the (+)
terminal of battery A ,
-

t
he negative (-) black cable to earth point
C on the vehicle.
F

A
t the end of the charging operation, switch
off charger B before disconnecting the
cables from battery A .
Some functions, including Stop & Start,
are not available if the battery is not
sufficiently charged. Never try to charge a
frozen battery – risk
of explosion!
If the battery has frozen, have it checked
by a
PEUGEOT dealer or by a qualified
workshop who will check that the internal
components have not been damaged and
that the container has not cracked, which
would mean a
risk of toxic and corrosive
acid leaking. If this label is present, it is essential to
use only a
12 V charger to avoid causing
irreversible damage to the electrical
components related to the Stop & Start
system.
Disconnecting the battery
In order to maintain an adequate state
of charge for starting the engine, it is
recommended that the battery be disconnected
if the vehicle is taken out of ser vice for a
long
period.
Before disconnecting the battery:
F

c
lose all openings (doors, boot, windows,
e t c .),
8
In the event of a breakdown

140
Quick-release terminal clamp
Disconnecting the (+) terminalReconnecting the (+) terminal
Do not force the lever as locking will not
be possible if the clamp is not positioned
correctly; start the procedure again.
Before disconnecting
Wait 2 minutes after switching off the ignition
b efore disconnecting the battery.
Close the windows and the doors before
disconnecting the battery.
Following reconnection
After each time that the battery has been
reconnected, switch on the ignition and wait
1
minute before starting the engine, to allow
the electronic systems to initialise. However,
if minor problems persist after this procedure,
contact a
PEUGEOT dealer or a qualified
workshop.
Referring to the corresponding section, you
must yourself reinitialise:
-

t
he remote control key,
-

t
he date and time,
-

t
he radio preset stations.
F

Ra

ise the lever A fully to release the
clamp B .
F

R

emove the clamp B by lifting it off. F

Ra

ise the lever A fully.
F

R

efit the open clamp B on the (+) terminal.
F

P

ush the clamp B fully down.
F

L

ower the lever A to lock the clamp B .
To w i n g
Procedure for having your vehicle towed or for
towing another vehicle using the towing eye.
F

s

witch off all electrical consumers (audio
system, wipers, lighting, etc.),
F

s

witch off the ignition and wait for 4

m

inutes.
At the battery, it is only necessary to
disconnect the (+) terminal.
In the event of a breakdown

141
General recommendations
Obser ve the legislation in force in the
country where you are driving.
Ensure that the weight of the towing
vehicle is higher than that of the towed
vehicle.
The driver must remain at the wheel of
the towed vehicle and must have a valid
driving licence.
When towing a
vehicle with all four wheels
on the ground, always use an approved
towbar; rope and straps are prohibited.
The towing vehicle must move off gently.
When the vehicle is towed with its engine
off, there is no longer braking and steering
assistance.
In the following cases, you must always
call on a
professional recovery ser vice:
-

v
ehicle broken down on a motor way or
fast road,
-
f

our-wheel drive vehicle,
-

w
hen it is not possible to put the
gearbox into neutral, unlock the
steering, or release the parking brake,
-

w
hen it is not possible to tow a vehicle
with an automatic gearbox, engine
running,
-

t
owing with only two wheels on the
ground,
-

w
here there is no approved towbar,
etc. available.Access to the tools
Towing your vehicle
The towing eye is installed in the boot under
t h e f l o o r.
To gain access:
F

o
pen the boot,
F

l
ift the floor and remove it,
F

r
emove the towing eye from the carrier box.
F

O
n the front bumper, unclip the cover by
pressing at bottom right.
F

S
crew the towing eye in fully.
F

I
nstall the towbar. F

P
lace the gearbox in neutral.
F

ailure to follow this instruction may
cause damage to some components
(braking, transmission, etc.) and the
absence of braking assistance when
the engine is restarted.
F
U
nlock the steering by turning the ignition
key one notch and release the parking
brake.
F S witch on the hazard warning lamps on
both vehicles.
F

M
ove off gently, drive slowly and for a short
distance.
Towing another vehicle
F On the rear bumper, unclip the cover by pressing at the bottom.
F

S
crew the towing eye in fully.
F

I
nstall the towbar.
F

S
witch on the hazard warning lamps on
both vehicles.
F

M
ove off gently, drive slowly and for a short
distance.
8
In the event of a breakdown

142
Engine technical data and
towed loads
Engines
The engine characteristics are given in the
vehicle's registration document, as well as in
sales brochures.The maximum power corresponds to the
value type-approved on a
test bed, under
conditions defined in European legislation
(Directive 1999/99/EC).
For more information, contact a
PEUGEOT
dealer or a
qualified workshop.
Weights and towed loads
The weights and towed loads relating to your
vehicle are given in the registration document,
as well as in sales brochures.
These values are also given on the
manufacturer's plate or label.
For more information, contact a PEUGEOT
dealer or a
qualified workshop. The GTW (Gross Train Weight) and towed load
values indicated are valid up to a
maximum
altitude of 1,000 metres. The towed load value
must be reduced by 10% for each additional
1,000 metres of altitude.
The maximum authorised nose weight
corresponds to the weight permitted on the
towball.
When exterior temperatures are high,
the vehicle per formance may be limited
in order to protect the engine. When the
exterior temperature is higher than 37°C,
limit the towed weight.
Towing using a lightly loaded vehicle can
adversely affect roadholding.
Braking distances are increased when
towing a trailer.
When using a vehicle to tow, never
exceed a
speed of approximately 60 mph
(100
km/h) (obser ve the local legislation
in force).
If the exterior temperature is high, it is
recommended that the engine is allowed
to idle for 1
to 2 minutes after the vehicle
comes to a
stop, to facilitate its cooling.
Technical data