gearbox PEUGEOT 807 2002.5 User Guide

PRACTICAL INFORMATION
140
Only use products
approved by PEUGEOT.
To ensure best perfor
mance from components
as important as the
power steering and the braking
system,
PEUGEOT selects and offers
quite specific products.
CHECK ...
Battery
At the start of winter, have your bat
tery checked by a PEUGEOT dealer.
Air filter and pollen filter
Have the filter elements replaced
regularly. If you drive in dusty con
ditions, change them twice as
often.
Brake pads
Brake pad wear depends on the
style of driving, in particular for vehi
cles which are used in town, over
short distances .
It may be necessary to check the
thickness of the pads, even between
services.
Handbrake
Where the handbrake travel is too
great or there is a reduction in the
performance of the system, the
handbrake should be adjusted, even
between services. Have the system
checked by a PEUGEOT dealer. Fuel supply cutoff
In a serious collision, a mechanism
automatically prevents fuel from
reaching the engine.
The flashing of this warning
light is accompanied by the
message "Fuel circuit dis
armed" on the multi–func
tion display.
To reestablish the fuel supply :  switch off the ignition.
 remove the key.
 check that there is no odour or
leakage of fuel outside the vehi
cle.
 put the key back in the ignition
 switch on the ignition and start.
Manual gearbox
This does not need an oil change.
Check the level, according to the
manufacturer's service schedule.
Automatic gearbox
This does not need an oil change.
Have the level checked by a
PEUGEOT dealer in accordance
with the manufacturer's service
schedule.
Oil filter
Change the filter regularly, in accor
dance with the service schedule.
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PRACTICAL INFORMATION
142
CHANGING A WHEEL
Parking the vehicle
 If possible, park the vehicle on
level, stable and nonslippery
ground.
 Apply the handbrake, switch off
the ignition and engage first or
reverse gear (position Pfor the
automatic gearbox) .
Access to the spare wheel  Open the tailgate.
 Pull and turn the towing eye to
unlock the lifting tool and access
the bolt.
 Unscrew the bolt fully, using the
wheelbrace 1to unwind the lifting
tool cable.
 Detach the spare wheel through
the rear of the vehicle.
 Take out the hinged hook via the
wheel shaft to release it. Tools
The following tools are located in the
engine compartment
1
Wheelbrace.
2 Jack
3 Removable towing eye.
4 Alloy wheel embellisher remover
Removing the wheel  Place a chock 3if possible under
the wheel diagonally opposite to
the one to be changed.
 Remove the trim, using the wheel
brace 1, pulling at the valve pas
sage hole. 
Loosen the wheel bolts (for vehi
cles fitted with alloy wheels,
remove the wheel embellisher 4).
 Remove the cover from the jack
suport holder.
 Detach the jack fixing strap and
take it out from the bottom of the
jack support holder.
 Place the jack 2in contact with
one of the four locating points A
on the subframe (the one which
is closest to the wheel to be
changed).
 Extend the jack 2until its base is
in contact with the ground. Ensure
that the centre line of the base of
the jack is straight above the
locating point A.
 Raise the vehicle.
 Unscrew the bolts and remove the
wheel.
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PRACTICAL INFORMATION143
Antitheft bolts*
If your wheels are fitted with an anti
theft bolt (one per wheel), unscrew
the bolt using one of the antitheft
sockets which were given to you on
delivery of your vehicle along with
the duplicate keys and confidential
card and the wheelbrace
1.
Note: make a careful note of the
code number on the head of the anti
theft socket. This willl enable you to
obtain a duplicate antitheft socket.
* According to specification and country. Fitting a wheel
 Position the wheel using the cen
tralising tool, fitted on the hub.
 Tighten the bolts by hand.
 Partly tighten the bolts using the
wheelbrace 1.
 Fold the jack 2completely and
remove it.
 Fully tighten the bolts using the
wheelbrace 1.
 Replace the wheel trim, starting
by placing the wheel trim notch
opposite the valve, and press it on
using the palm of the hand.
 Refit the wheel, with the valve
towards the top, under the vehicle
with the lifting tool, in line with the
illustration.
 Tighten fully and check that the
wheel is lying flat against the rear
floor. For your safety, always
change the wheel:
– on level, stable, nonslippery ground,
– with the handbrake on and the ignition switched off,
– with first or reverse gear engaged (position Pfor the
automatic gearbox),
– with the vehicle chocked.
Never go underneath a vehicle
that is supported only by a jack
(use a ramp).
After changing the wheel:
– have the tightening of the bolts and the tyre pressure checked
by a PEUGEOT dealer as soon
as possible.
– have the punctured wheel repaired and refit it to the vehi
cle as soon as possible.
– ask a Peugeot dealer to check that the spare wheel is fitted cor
rectly.
 Fold down the ring to lock the lift
ing tool.
 Put the tools in the engine com
partment.
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PRACTICAL INFORMATION151
Fuse N° Rating
Functions
1 10 A Manual gearbox reversing lights switch Xenon headlamps Fan uni t relay control
Engine coolant level Oil heater or preheat unit (Diesel) V ehicle speed sensor or air flow
sensor (Diesel).
2 15 A Fuel pump Exhaust gas recirculation and Turbo pressure regulation solenoid valves
(Diesel).
3 10 A ABS or ESP control unit.
4 10 A Engine wiring housing ignition positive supply
5 10 A Not used or particle emission filter injector (Diesel) Particle emi ssion filter control unit (Diesel).
6 15 A Front fog lamps.
7 20 A Headlamp wash pump.
8 20 A Supply via the engine wiring housing relay Fan unit relay co ntrol (Diesel) –
Diesel high pressure regulation and exhaust gas recirculation sol enoid valves
(Diesel).
9 15 A Left dipped beam Headlamp height adjuster.
10 15 A Right dipped beam.
11 10 A Left main beam.
12 10 A Right main beam.
13 15 A Horn.
14 10 A Front and rear washwipe pump.
15 30 A Oxygen sensor Injectors Ignition coil Canister, timing and exhaust gas recriculation
solenoid valves (Petrol) Injection pump solenoid valve (Diesel).
16 30 A Not used or air pump (Petrol).
17 30 A Front wiper.
18 40 A Additional blowers.
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PRACTICAL INFORMATION147
Fuse n
o
. Rating Functions
9 30 A Front electric windows Front sunroof.
10 20 A Diagnostic socket Trailer socket.
11 15 A Alarm Telematics Audio equipment Multifunction displays Steeri ng wheel controls
Particle emission filter.
12 10 A Right side lights Number plate lighting
Air conditioning panel light Courtesy lights.
14 30 A Central locking Deadlocking.
15 30 A Rear windows.
16 5 A Air bags control unit supply via the builtin systems interface
17 15 A Right brake light, 3rd
brake light Trailer brake lights.
18 10 A Diagnostic socket supply – Brake and clutch pedal switches.
19 40 A PARC shunt.
20 10 A Audio equipment supply via the builtin systems interface.
22 10 A Left side lights Trailer side lights.
23 15 A Alarm siren Automatic gearbox control unit.
24 15 A Rear parking assistance supply via the builtin systems interface.
26 40 A Heated rear screen.
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PRACTICAL INFORMATION
154
TOWING YOUR VEHICLE
Without lifting (4 wheels on the road)
You should always use a tow bar.
The removable towing eye is inside the engine compartment.
From the front: Unclip the cover by pressing the bottom part.
 Screw in the removable towing eye until it locks.
From the rear:  Unclip the top of the cover using a coin,
 Screw in the removable towing eye until it locks.
Lifting (2 wheels on the road only)
It is preferable to raise the vehicle using professional lifti ng equipment.
When towing with the
engine switched off,
there is no braking or
steering assistance.
Special features of the
automatic gearbox
When being towed with four wheels
on the road, it is essential to observe
the following rules:
selector lever in position
N,
tow the vehicle at a speed below 30 mph (50 km/h) over a distance
limited to 30 miles (50 km)
maximum,
do not add oil to the gearbox.
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TECHNICAL DATA
160
2 litre 16V 2.2 litre 16V
1997 2230
85 x 88 86 x 96 16 16
100 116
6000 5650
190 217
4100 3900
Unleaded Unleaded Yes Yes
Yes Yes
Manual Automatic Manual
(5speed)(4speed)(5speed)
4.25 4.25
1.9 8 1.85
PETROL ENGINES
MODELS :
Model codes EBRFNC/IF EBRFNF/IF EB3FZC/IF
EARFNC/IF EARFNF/IF EA3FZC/IF
ENGINES
Capacity (cm 3
)
Bore x stroke (mm)
Number of valves
Max. power : EU standard (KW)
Max. torque at engine speed (rpm)
Max. torque : EU standard (Nm)
Max. power at engine speed (rpm)
Fuel
Catalytic converter
Electronic injection
GEARBOX
OIL CAPACITIES (in litres)
Engine (with filter replacement)
Gearbox Final drive
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TECHNICAL DATA161
turbo diesel turbo diesel turbo diesel
2 litre 16V HDI 2 litre 16V HDI 2.2 litre 16V HDI 1997 1997 2179
85 x 88 85 x 88 85 x 96 16 16 16
80 80 79 94
4000 4000 4000
270 270 314
1750 1750 2000
Diesel Diesel Diesel Ye s Ye s Ye sNo Yes Yes
Ye s Ye s Ye s
Manual Manual Automatic Manual
(5speed)(5speed) (4speed) (5speed)
4.75 4.75 4.75
1.85 1.85 8 1.85
DIESEL ENGINES
MODELS :
Model codes EBRHWB EBRHTB EBRHTE EB4HWB
EARHWB EARHTB EARHTE EA4HWB
ENGINES
Capacity (cm 3
)
Bore x stroke (mm)
Number of valves
Max. power : EU standard (KW)
Max. power at engine speed (rpm)
Max. torque : EU standard (Nm)
Max. torque at engine speed (rpm)
Fuel
Catalytic converter
Particulate emission filter (PEF)
Electronic Injection
GEARBOX
OIL CAPACITIES (in litres)
Engine (with filter replacement)
Gearbox Final drive
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TECHNICAL DATA
162
2 litre 16V
Manual 22.9 (12.3) 38.7(7.3) 31.0(9.1) 218
2 litre 16V Automatic 20.6(13.7) 38.7(7.3) 29.4(9.6) 230
2.2 litre 16V Manual 22.4(12.9)36.2(7.8) 29.1(9.7) 231
2 litre 16V turbo diesel HDI Manual 30.7(9.2)47.9(5.9) 40.4(7.0) 186
2 litre turbo diesel HDI Manual 30.1(9.4) 47.9 (5.9) 39.2(7.2) 189
16V PEF
2 litre turbo diesel HDI Automatic
16V PEF
2.2 litreturbo diesel HDI Manual 27.9(10.1)47.9(5.9) 38.2(7.4) 199
16V PEF
Fuel consumption values correct at time of printing. Consumption
As per directive 99/100
Engine Gearbox Model Urban Extraurban Mixed Emission
codesdriving driving driving by mas s
(MPG [litres/100km]) (MPG [litres/100km]) (MPG [litres/100km]) of CO
2(g/km)
EBRFNF/IF
EB3FZC/IF
EA3FZC/IF EBRHWB
EARHWB
EBRHTB
EARHTB
EBRHTE
EARHTE
EB4HWB
EA4HWB
EBRFNC/IF
EARFNC/IF
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TECHNICAL DATA163
WEIGHTS AND TOWING LOADS (in kg)
Version 807
Petrol Engines2 litre 16V 2.2 litre 16V
Gearbox Manual Auto. Manual
Model codes : EBRFNC/IF EBRFNF/IF EB3FZC/IF
• Kerb weight 1645 1675 1681
• Gross vehicle weight (GVW)2380 2400 2400
• Gross train weight (GTW)* 3680 3700 3700
• Braked trailer weight (within GTW limit) 1775 1775 1775
• Recommended nose weight 76 76 76
Version 807 Pullman
Petrol Engines2 litre 16V 2.2 litre 16V
Gearbox Manual Auto. Manual
Model codes : EARFNC/IF EARFNF/IF EA3FZC/IF
• Kerb weight 1687 1717 1723
• Gross vehicle weight (GVW)2380 2400 2400
• Gross train weight (GTW)* 3680 3700 3700
• Braked trailer weight (within GTW limit) 1775 1775 1775
• Recommended nose weight 76 76 76
* The speed of a towing vehicle is limited to 60 mph (100 km/h).
Note : When the external temperature is higher than 45°C, restrict th e gross train weight.
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